Amkus iC550 Quick guide

©Copyright AMKUS Rescue Systems 2016-2020 1 LAI-001 November 5, 2020 Rev06
AMKUS RESCUE SYSTEMS
AMKUS.com
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
800-592-6587 · 219-548-5000
G-Force
INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE
ION® Battery Powered
Electro-hydraulic Rescue Tools
DANGER
Understand manual before use. Operating AMKUS Rescue Systems without understanding the
manual, receiving proper training, and using appropriate personal protective equipment is a misuse
of AMKUS equipment. Obtain safety information at amkus.com
This instruction manual is intended to familiarize operators and maintenance personnel with the
operation, basic maintenance, and safety procedures associated with this product. This manual
should be kept available to all operating and maintenance personnel.
This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool
repair technicians are qualified to repair AMKUS equipment.
Read and understand all instructions and warnings included in the packaging for DEWALT lithium
ion batteries and chargers.
CUTTER Model: iC550
SPREADER Model: iS240, iS240-L, iS280, iS280-L
COMBI TOOL Model: iCT516
RAM Model: iTR230
BATTERY DeWALT® Lithium Ion DCB606 (AMKUS Part# IBATTFV-6)
CHARGER DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120
HYDRAULIC SYSTEM Self-contained, 10,150 psi (700 bar) high-speed single stage pump
HYDRAULIC FLUID AMKUS MV0 (Mineral Oil base) Part#: KF0007
Safety Data Sheet (SDS) for AMKUS MV0 Hydraulic Fluid is available at AMKUS.com and
CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C)
contact AMKUS Rescue System for recommendation)
NFPA 1936
Certified Compliant to

©Copyright Task Force Tips LLC 2016-2020 2 LAI-001 November 5, 2020 Rev06
DANGER
PERSONAL RESPONSIBILITY CODE
The member companies of FEMSA that provide emergency response
equipment and services want responders to know and understand the
following:
1. Fire¿ghting and Emergency Response are inherently dangerous activities
requiring proper training in their hazards and the use of extreme caution
at all times.
2. It is your responsibility to read and understand any user’s instructions,
including purpose and limitations, provided with any piece of equipment
you may be called upon to use.
3. It is your responsibility to know that you have been properly trained in
Fire¿ghting and /or Emergency Response and in the use, precautions, and
care of any equipment you may be called upon to use.
4. It is your responsibility to be in proper physical condition and to maintain
the personal skill level required to operate any equipment you may be
called upon to use.
5. It is your responsibility to know that your equipment is in operable
condition and has been maintained in accordance with the manufacturer’s
instructions.
6. Failure to follow these guidelines may result in death, burns or other
severe injury.
FEMSA
Fire and Emergency Manufacturers and Service Association
P.O. Box 147, Lynn¿eld, MA 01940 • www.FEMSA.org
This Safety Manual is not intended as a substitute for proper training in the use of rescue systems as
taught from credible sources such as the National Fire Protection Association (NFPA), The
International Fire Service Training Association (IFSTA), or sources approved by the Authority Having
Jurisdiction (AHJ).
Examples of recent publications:

©Copyright AMKUS Rescue Systems 2016-2020 3 LAI-001 November 5, 2020 Rev06
SUPPORTING MATERIALS
The following documents contain supporting safety and operating information
pertaining to the equipment described in this manual.
Safety Data Sheet (SDS)
AMKUS MV1 HYDRAULIC FLUID
DeWalt Charger Original Packaging DeWalt Battery Original Packaging
©Copyright AMKUS Rescue Systems, Inc. 2019 LAA-040 January 28, 2019 Rev00
SAFETY DATA SHEET
According to OSHA Hazard Communication
Standard, 29 CFR 1910.1200
AMKUS RESCUE SYSTEMS
AMKUS.com
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
800-592-6587 • 219-548-5000 • Fax [phone]
SECTION 1. IDENTIFICATION
DIULFCILUARDYH0VMSUKMAemaNtcudorP
Manufacturers of suppliers details
AMKUS RESCUE SYSTEMS, INC.
4201 Montdale Drive
Valparaiso, IN 46383-4098 USA
0005-845-912tseuqeRSDS
Customer Service
Emergency telephone number
CERTMEHC0039-424-008noitamrofnIl
lipS
Health Information
Recommend use of the chemical and restrictions on use
liociluardyHesUdednemmoceR
SECTION 2. HAZARDS IDENTIFICATION
*+6&ODVVL¿cation
1yrogetaCdrazahnoitaripsA
GHS Label element
Hazard pictograms
regnaDdrowlangiS
:SDRAZAHLACISYHPstnemetatSdrazaH
Not classi¿ed as a physical hazard under GHS criteria.
HEALTH HAZARDS:
H304 May be fatal if swallowed and enters airways.
ENVIRONMENTAL HAZARDS:
Not classi¿ed as an environmental hazard under GHS criteria.
Precautionary statements
Prevention: No precautionary phrases.
Response: P301 + P310 IF SWALLOWED: Immediately call a POISON
CENTER/doctor. P331 Do NOT induce vomiting.
Storage: P405 Store locked up.
Disposal: P501 Dispose of contents/ container to an approved waste disposal
plant.
Hazardous components which must be listed on the label:
Contains Distillates (Fischer - Tropsch), heavy, C18-50 - branched, cyclic and linear.
2WKHUKD]DUGVZKLFKGRQRWUHVXOWLQFODVVL¿cation
Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders
such as oil acne/folliculitis.
Used oil may contain harmful impurities.
High-pressure injection under the skin may cause serious damage including local necrosis.
Not classi¿ed as Àammable but will burn.
The classi¿cation of this material is based on OSHA HCS 2012 criteria.
©Copyright Amkus Rescue Systems, Inc. 2016-2018 LIK-056 August 6, 2018 Rev02
It is RECOMMENDED that this service procedure be performed
by Amkus Trained Service people.
1.0 PURPOSE
1.1 This service procedure outlines the process of removal and replacement of the ION Spreader arms..
2.0 PROCESS
2.1 DISASSEMBLY
2.1.1 Actuate the tool so that the arms are at the
end of their stroke. Be sure the arms have
some play.
3RZHURႇ the tool and remove the battery.
2.1.3 Remove the pinch point guard by removing (3)
2.5 mm Screws.
2.1.4 Apply heat to the Pivot Point Retaining Nut
for 45-60 seconds and remove using a 30mm
wrench and a 10mm hex key.
2.1.5 Remove the link pin retaining rings.
2.1.6 Slide link pins and pivot pins out and remove the arm.
2.1.7 Clean and inspect the pivot pins, pivot pin nut, and link pins for damage (corrosion, marring, or fractures).
Replace if necessary.
2.1.8 Clean excess debris and grease from the rack and arms.
SERVICE PROCEDURE:
ION Spreader Arm Service
AMKUS RESCUE SYSTEMS
amkus.com
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
800-592-6587 • 219-548-5000 • Fax [phone]
©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAA-023 August 14, 2019 Rev02
An AMKUS Level 2 Certi¿cation is required to complete the Level 2 repairs involved in this and other Level 2 Procedures. Only
AMKUS Level 2 Certi¿ed personnel are authorized to perform the complete contents of this and other procedures. A technician
can be certi¿ed by any Level 3 Certi¿ed Technician but Level 2 cannot teach or certify any individuals. Any Service/Maintenance
Technicians that serviceAMKUS Equipment are required to have at least Level 2 Training. All certi¿cations must be renewed
every 3 years. If your certi¿cation has expired, you are no longer authorized to perform Level 2 repairs and must be re-certi¿ed.
Failure to renew or maintain your AMKUS Level 2 Certi¿cation could result in voiding any and all warranty if AMKUS Level 2
maintenance is still performed. If your Certi¿cation has expired, you are no longer authorized to perform Level 2 repairs and
must be recerti¿ed.
1.0 PURPOSE
1.1 This service procedure outlines the process to perform annual maintenance of the ION Cutter/Combi blades
2.0 PROCESS
2.1 Operate the tool so that the blades are half way in between open and closed.
2.2 3RZHURႇ the tool and remove the battery.
2.3 Use a 2.5 mm hex key to loosen and remove (2)
set screws retaining the top and bottom of the
boot.
2.4 Pull back the Boot to expose the links.
2.5 Place the unit in a vise, gripping on the blades
using soft jaws or rags to prevent damage.
2.6 Apply heat to the center bolt for 20-30 seconds
(opposite side of the zerk ¿tting)
2.7 Use a 2” 6 point socket to break the center bolt loose.
ION Cutter/Combi Annual
Service Procedure. LEVEL 2
AMKUS RESCUE SYSTEMS
amkus.com
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
800-592-6587 • 219-548-5000 • Fax [phone]
LAA-023 ION Combi/Cutter Annual
Service Procedure LEVEL 2
LIK-056 ION Spreader Arm Service
Procedure

©Copyright AMKUS Rescue Systems 2016-2020 4 LAI-001 November 5, 2020 Rev06
TABLE OF CONTENTS
1.0 MEANING OF SAFETY SIGNAL WORDS
2.0 SAFETY
3.0 GENERAL DESCRIPTION
3.1 VARIOUS MODELS AND TERMS
3.2 SAFETY MARKINGS
4.0 SPECIFICATIONS
4.1 GENERAL SPECIFICATIONS
4.2 CUTTER SPECIFICATIONS
4.3 SPREADER SPECIFICATIONS
4.4 COMBI TOOL SPECIFICATIONS
4.5 TELESCOPIC RAM SPECIFICATIONS
5.0 SAFETY CONSIDERATIONS
5.1 PROTECTIVE CLOTHING
5.2 TRAINING
5.3 OPERATING CONSIDERATIONS
6.0 SET-UP PROCEDURE
6.1 CHARGE THE BATTERY
6.2 INSTALL THE BATTERY
6.3 POWER BUTTON ON/OFF
6.4 ROTATING HANDLE
6.4.1 HANDLE LIGHTS
6.5 CONTROL VALVE ACTUATOR
7.0 OPERATION
7.1 BATTERY CHARGE STATUS
7.2 WHEN TO CHANGE THE BATTERY
7.3 STORAGE RECOMMENDATIONS
7.4 CUTTING
7.5 SPREADING / SQUEEZING / LIFTING
7.6 TELESCOPING RAM OPERATION
8.0 ACCESSORIES
8.1 RAM EXTENSIONS
8.2 EXTENDED REACH SPREADER TIPS (ERT)
8.3 CHAIN USE
9.0 SAFETY GUARDS
10.0 INSPECTION AND MAINTENANCE
10.1 ROUTINE MAINTENANCE
10.1.1 CHECK THE BLADES
10.1.2 HYDRAULIC MAINTENANCE
10.1.3 MOTOR MAINTENANCE
10.1.4 LUBRICATION
10.1.5 HANDLE LIGHT BATTERY REPLACEMENT
11.0 TROUBLESHOOTING
11.1 GENERAL
11.2 TROUBLESHOOTING THE MOTOR
11.3 TROUBLESHOOTING THE HYDRAULICS
12.0 PARTS, SERVICE, AND TECHNICAL INFORMATION
13.0 DECOMMISSIONING
14.0 INSPECTION, CLEANING, DECONTAMINATION, AND STORAGE

©Copyright AMKUS Rescue Systems 2016-2020 5 LAI-001 November 5, 2020 Rev06
1.0 MEANING OF SAFETY SIGNAL WORDS
A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular
hazard. Per ANSI Z535.6, the definitions of the four signal words are as follows:
2.0 SAFETY
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor
or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
DANGER
Hydraulic tools can apply many tons of force which can bend, move, or lift large loads storing
potential energy. Loads can become unstable and suddenly move without warning causing severe
injury or death. Never support a load solely by a rescue tool. Use secondary supports to limit the
extent of uncontrolled movements. Never put body parts in a situation where a shifting or falling
load can cause a crushing injury. Stay clear of the path of travel.
• Metal-on-metal contact is likely to slide sideways when the load is not able to deform around the
area of contact. Use care when lifting structural and hardened objects.
• Chains can break when overloaded or improperly loaded.
• Spreader tips and rams can kick (move) when direction of force isn’t perpendicular to load
• Loads can suddenly shift sideways when forced, lifted, or moved. Stabilize load to reduce risk of
movement from ice, gravel, soft ground, precarious positions, objects which can break, wheels
which depressurize or roll, and loading which can change during rescue operations.
WARNING
Operating rescue tools can result in injury or death from laceration, projectile (high speed flying
debris), and pinch point injuries. Stay clear of the path of travel. Avoid unnecessary risk. Examples
include:
• Never lift, or hold a rescue tool by its cutting blades or spreader arms. Never place hands
between moving tool and a load. Pinch points are created from tool movement causing risk of
limb amputation (i.e. fingers, hands, arms, feet, legs).
• Sharp metal objects formed during cutting and extrication cause potential for laceration and
puncture wounds
• Projectiles can be ejected during cutting, spreading, or lifting operations when objects break
suddenly under load. Sudden fractures are common with springs and hardened steels.
• Damaging pressurized objects such as airbag cylinders can create projectiles.
• Using a rescue tool beyond its reasonable lifespan increases risk of fatigue failure. Expected
lifetime of the tool is 10 years from the date of manufacture.
• Tools can drift (move side-to-side) as load is applied or released resulting in body parts being
trapped and crushed between tool handles and stationary objects. Always be aware of body,
hand, and finger position. Stop before harmful contact is made.
WARNING
Using rescue tools can cause ignition or explosion resulting in injury or death. Ignition or explosion
can result from situations such as:
• Flammable hazards are created when fuel lines, refrigerant lines (atomized oil), or pressurized
hydraulic fluid lines are breached. Ignition sources can suddenly ignite these fuels.
• Flammable vapors can be released by careless refueling or operation of gasoline driven
engines. Refer to engine manufacturer’s manuals for specific details.
• Extrication tools can create sparks as metals are cut and deformed. Avoid unnecessary risk
when flammable vapors are present.
• Power units with electric motors or internal combustion engines are ignition sources.
Flammable vapors heavier than air can accumulate in low spots. Avoid selecting these locations
when setting up the power units. Use detectors to verify safe site selection.

©Copyright AMKUS Rescue Systems 2016-2020 6 LAI-001 November 5, 2020 Rev06
WARNING
Hydraulic fluid (mineral oil) escaping under pressure can puncture the skin, infiltrate eyes, or lungs
resulting in serious injury. Seek medical attention immediately. Avoid the urge to contain leaks with
hands. Injection injuries require immediate medical attention. Safety Data Sheet (SDS) for AMKUS
MV1 and AMKUS MV0 Hydraulic Fluid is available at AMKUS.com and CHEMTREC.com
Hydraulic leaks can occur from situations such as:
• Leaks at hose crimps and connections can develop from constant use, over-pressurization,
side-loading, or mis-crimping.
• Hose damage from being driven over, stepped on, twisted, kinked, crushed, excessive vibration,
abuse, or neglect.
• Leaks and breaks in hydraulic components can occur from improper maintenance or exceeding
service life expectations. Establish sound practices.
• Connecting hydraulic tools in series can pressurize both sides of double acting cylinders. Each
tool must be separately connected to a power unit.
• Release stored pressure before servicing tools by moving off end stops. Refer to power unit
manuals for proper operation.
WARNING
Electric shock can result in injury or death. Rescue tools are made from metal which is a conductor
of electricity. Electric current can flow from the hazard through the rescue tool to shock nearby
people. Maintain awareness of potential hazards. Examples include:
• Never operate electric power units with damaged power cords.
• Do not drive over or crush power cords.
• Use care to avoid cutting power cords on sharp objects.
• Do not strain cords during storage. Hidden cord damage can remain undetected until wet
conditions create an electrocution hazard.
• Power sources and electronics are not waterproof. Do not submerge or douse the power units
or controls. Refer to manuals from battery, charger, and motor manufacturers for specific
details.
• Cutting into concealed spaces can be hazardous. Power cables and battery packs may be
hidden from view in structures and electric vehicles.
• Never operate near damaged electric power lines before power is verified as OFF.
WARNING
Misuse of AMKUS Rescue Systems can result in a wide variety of hazards and consequences.
Remain aware of and avoid misuse situations. Examples of misuse include:
• Using low pressure (5000 psi) tools on high pressure (10,500 psi) hydraulic power units creates
high risk of hydraulic cylinder rupture. Ensure compatibility before use.
• Failure to inspect and properly maintain rescue equipment. Inspect all rescue equipment after
each use. Any equipment found damaged or inoperable should be removed from service.
• Storage of rescue equipment in adverse conditions. Always store rescue equipment in clean,
dry, and secure conditions.
• Operation of rescue equipment with missing or illegible safety markings
• Modification of tools and power units inconsistent with manufacturer’s specifications
• Repairs attempted by unqualified technicians.
• Use of rescue tools for non-rescue purposes such as construction, production use, demolition,
or as a jack for vehicle service.
• Pressure relief valve set over +5% above the Rated Output Pressure 10,500 psi (724 bar)
• Using tools which have been heat damaged. Heating beyond 212°F (100°C) will compromise the
strength.
CAUTION Lifting or moving rescue tools and power units can result in falling or spine injury. Rescue tools and
power units are heavy. Risk of injury increases in unfavorable conditions such as poor lighting,
inclines, loose, wet, or icy surfaces. Follow accepted safe lifting practices.
NOTICE
Use of hydraulic fluids other than AMKUS MV1 or MV0 (see Specifications for fluid for specific tool
lines) can result in equipment damage and loss of function. Some examples include:
• Phosphate ester hydraulic fluids and blends are incompatible with Buna-N seal and hose
materials used in AMKUS Rescue Systems
• Mixing glycol with mineral oils can result in gelling and plugging of pump inlet screens
• Using fluids with wrong viscosity or wear properties. Always use AMKUS MV1 or MV0 as
specified for your tools.

©Copyright AMKUS Rescue Systems 2016-2020 7 LAI-001 November 5, 2020 Rev06
3.0 GENERAL DESCRIPTION
AMKUS manufactures a complete line of ION battery powered electro-hydraulic rescue tools. These rescue tools continue the AMKUS
tradition of superior craftsmanship and quality. AMKUS backs these tools with a standard warranty published on the AMKUS website.
The AMKUS ION tool's self-contained hydraulic system provides the motive forces needed to operate the tool. The brushless direct
current (DC) motor operates from energy stored in a 60 Volt battery. The DC motor drives a high pressure pump. Hydraulic fluid from the
pump passes through a user operated control valve and moves the piston as directed by the user. Moving the piston actuates the arms
or blades of the rescue tool.
3.1 VARIOUS MODELS AND TERMS
Figure 3.1A
iC550 Cutter
Figure 3.1B
iTR230 RAM
Cutter Blades
Grip
Control Valve Actuator Battery
Guard
Lighted Handle
Oil Cap
Spreaders and Combination Tools have Similar Contols
Handle
Spring Loaded
Handle Release

©Copyright AMKUS Rescue Systems 2016-2020 8 LAI-001 November 5, 2020 Rev06
3.2 SAFETY MARKINGS
Figure 3.2
4.0 SPECIFICATIONS
4.1 GENERAL SPECIFICATIONS
Table 4.1
The 20V/60V MAX Battery pack changes voltage when you change tools, powering a line of powerful 60V MAX tools, 120V MAX tools,
and backwards compatible to existing 20V MAX tools and chargers. The battery pack is smart enough to know when to provide runtime
for 20V MAX tools and power in the new 60V MAX and 120V MAX tools.
Also compatible with:
DEWALT DCB1800B 1800 Watt Portable Power Station and Simultaneous Battery Charger - AMKUS ICHRG120-4
DEWALT DCB609 20V/60V MAX FLEXVOLT 9.0 Ah and DEWALT DCB612 20V/60V MAX FLEXVOLT 12 Ah BATTERY - AMKUS
IBATTFV-9 /IBATTFV-12
BATTERY SPECIFICATIONS Part# IBATTFFV-6
Model: DeWALT DCB606
AMKUS Part # IBATTFV-6
Dimensions: Length x Width x Height inches (mm) 4.9 x 3.3 x 3.6 (124 x 84 x 91)
Weight LB (kg) 2.25 (1.0)
CHARGER SPECIFICATIONS Part#: ICHRG120
Model: DeWALT 20VMAX* Fan Cooled Fast Charger DCB118
Input Power [Volts AC] 120
Output [Volts DC] 20
Charge Current [A] 8
Dimensions: Length x Width x Height inches (mm) 7.6 x 4.7 x 3.3 (193 x 120 x 84)
Charge Time (minutes) 60
OPERATING LIMITS
Operating Temperature Range: Degrees F (C) -25 TO 140 (-32 TO 60)
ELECTRIC DRIVE SPECIFICATIONS
Motor Type Brushless
Input Voltage [Volts DC] 60
Rated Input Current: Amps 9.8 / 25
HYDRAULIC SPECIFICATIONS
Fluid Type: AMKUS MV1 Hydraulic Fluid (Part#) KF0007
Maximum Operating Pressure PSI (bar) 10,150 (700)
OPENCLOSE
KEL 10-008
SERIAL NO: K123456
DATE OF MFG: 04/2018
MODEL: AMK—IC550
SYSTEM PRESSURE:
10,150 PSI (700 BAR)
FLUID TYPE: AMKUS MV0
60VDC Imin 9.8, Imax 28
4201 Montdale Dr., Valparaiso, IN 46383-4098
800-592-6587 • 219-548-4000
UNDERSTAND MANUAL BEFORE USE.
OPERATING AMKUS RESCUE SYSTEMS
WITHOUT UNDERSTANDING THE MANUAL,
RECEIVING PROPER TRAINING, AND
USING APPROPRIATE PERSONAL
PROTECTION EQUIPMENT IS A MISUSE OF
AMKUS EQUIPMENT. OBTAIN SAFETY
INFORMATION AT WWW.AMKUS.COM
DANGER

©Copyright AMKUS Rescue Systems 2016-2020 9 LAI-001 November 5, 2020 Rev06
4.2 CUTTER SPECIFICATIONS
4.3 SPREADER SPECIFICATIONS
Part#: iC550
MECHANICAL SPECIFICATIONS
Dimensions: Length x Width x Height Inches (mm) 30.6 X 9.5 X 9.5 (777 X 241 X 241)
Weight (excluding battery) lb (kg) 45.2 (20.5)
Weight (ready to use) lb (kg) 47.5 (21.6)
Cutter Opening Inches (mm) 5.8 (147)
Cutter Rating NFPA 1936 A6/B5/C6/D7/E7
Part#: iS240
MECHANICAL SPECIFICATIONS
Dimensions: Length x Width x Height Inches (mm) 31.2 X 11.1 X 9.6 (793 X 282 X 244)
Weight (excluding battery) lb (kg) 48.0 (21.8)
Weight (ready to use) lb (kg) 50.3 (22.8)
Max Spreading Distance Inches (mm) 24.5 (622)
Max Spreader Opening (w/optional ERT tips) Inches (mm) 32.0 (813)
Highest Spreading Force (HSF) lb (kN) 13,620 (60.6)
Lowest Spreading Force (LSF) lb (kN) 7,410 (32.9)
Max Spreading Force lb (kN) 39,120 (174.0)
Highest Pulling Force (HPF) lb (kN) 10,350 (46.0)
Lowest Pulling Force (LPF) lb (kN) 5,850 (26.0)
Part#: iS240-L (with lighted handle)
MECHANICAL SPECIFICATIONS
Dimensions: Length x Width x Height Inches (mm) 31.2 X 11.1 X 9.6 (793 X 282 X 244)
Weight (excluding battery) lb (kg) 48.4 (22.0)
Weight (ready to use) lb (kg) 50.7 (23.0)
Max Spreading Distance Inches (mm) 24.5 (622)
Max Spreader Opening (w/optional ERT tips) Inches (mm) 32.0 (813)
Highest Spreading Force (HSF) lb (kN) 13,620 (60.6)
Lowest Spreading Force (LSF) lb (kN) 7,410 (32.9)
Max Spreading Force lb (kN) 39,120 (174.0)
Highest Pulling Force (HPF) lb (kN) 10,350 (46.0)
Lowest Pulling Force (LPF) lb (kN) 5,850 (26.0)
Part#: iS280
MECHANICAL SPECIFICATIONS
Dimensions: Length x Width x Height Inches (mm) 32.9 X 11.1 X 9.6 (836 X 282 X 244)
Weight (excluding battery) lb (kg) 49.8 (22.6)
Weight (ready to use) lb (kg) 52.1 (23.6)
Max Spreading Distance Inches (mm) 28.0 (711)
Max Spreader Opening (w/optional ERT tips) Inches (mm) 36.0 (914)
Highest Spreading Force (HSF) lb (kN) 12,720 (56.6)
Lowest Spreading Force (LSF) lb (kN) 6,610 (29.4)
Max Spreading Force lb (kN) 31,940 (142.1)
Highest Pulling Force (HPF) lb (kN) 9,590 (42.7)
Lowest Pulling Force (LPF) lb (kN) 4,960 (22.1)

©Copyright AMKUS Rescue Systems 2016-2020 10 LAI-001 November 5, 2020 Rev06
4.4 COMBI TOOL SPECIFICATIONS
4.5 TELESCOPIC RAM SPECIFICATIONS
Part#: iS280-L (with lighted handle)
MECHANICAL SPECIFICATIONS
Dimensions: Length x Width x Height Inches (mm) 32.9 X 11.1 X 9.6 (836 X 282 X 244)
Weight (excluding battery) lb (kg) 50.0 (22.7)
Weight (ready to use) lb (kg) 52.4 (23.8)
Max Spreading Distance Inches (mm) 28.0 (711)
Max Spreader Opening (w/optional ERT tips) Inches (mm) 36.0 (914)
Highest Spreading Force (HSF) lb (kN) 12,720 (56.6)
Lowest Spreading Force (LSF) lb (kN) 6,610 (29.4)
Max Spreading Force lb (kN) 31,940 (142.1)
Highest Pulling Force (HPF) lb (kN) 9,590 (42.7)
Lowest Pulling Force (LPF) lb (kN) 4,960 (22.1)
Part#: iCT516
MECHANICAL SPECIFICATIONS
Dimensions: Length x Width x Height Inches (mm) 33.9 X 9.5 X 9.5 (861 X 241 X 241)
Weight (excluding battery) lb (kg) 48.0 (21.8)
Weight (ready to use) lb (kg) 50.3 (22.8)
Max Spreading Distance Inches (mm) 15.5 (394)
Highest Spreading Force (HSF) lb (kN) 8,920 (39.7)
Lowest Spreading Force (LSF) lb (kN) 6,650 (29.6)
Cutter Opening Inches (mm) 7.3 (185)
Cutter Rating NFPA 1936 A6/B7/C6/D7/E7
Part#: iTR230
MECHANICAL SPECIFICATIONS
Dimensions: Length x Width x Height Inches (mm) 17.8 X 7.3 X 11.4 (452 X 185 X 290)
Weight (excluding battery) lb (kg) 36.8 (16.7)
Weight (ready to use) lb (kg) 39.1 (17.7)
Length Retracted inches (mm) 11.4 (290)
Length Extended inches (mm) 22.6 (574)
Highest Spreading Force (HSF) Piston 1 LB (kN) 48,360 (215.1)
Lowest Spreading Force (LSF) Piston 2 LB (kN) 17,170 (76.4)
Extension Lengths Available inches (mm) 10, 18 and 27
(254, 457 and 686)
Max Extended Length (achieved with 27” extension) inches (mm) 49.6 (1260)

©Copyright AMKUS Rescue Systems 2016-2020 11 LAI-001 November 5, 2020 Rev06
5.0 SAFETY CONSIDERATIONS
5.1 PROTECTIVE CLOTHING
5.2 TRAINING
5.3 OPERATING CONSIDERATIONS
To avoid rescue tool overheating:
• Keep motor cooling vent holes unobstructed.
• Remove the battery prior to cleaning, servicing, or inspecting the tool.
• After use, clean off any accumulated oil, grease, dirt, or corrosive
substances with a damp cloth and soapy water.
6.0 SET-UP PROCEDURE
Normally, AMKUS equipment is prepared and serviced by your dealer prior to delivery. If, however, you have decided to place the
equipment into service yourself, remove equipment from the packing cartons and carefully inspect for damage. Damage that occurs
during shipment should be reported immediately to the carrier.
WARNING
Tool operators bear responsibility for ensuring use of appropriate protective clothing and
equipment. The chosen protective clothing and equipment must provide protection from potential
hazards users may encounter while operating AMKUS rescue tools. Requirements for protective
clothing and equipment are determined by the Authority Having Jurisdiction (AHJ).
WARNING
AMKUS tools facilitate the extrication of entrapment victims. Only trained emergency services
personnel should attempt victim extrication. All personnel using Amkus rescue tools are assumed
to have completed a training course covering safe extrication of entrapment victims. The training
must be acknowledged as educationally sound by the local Authority Having Jurisdiction (AHJ)
over such training.
NOTICE
AMKUS tools are intended for intermittent use. Allow sufficiently long pauses for the rescue tool to
cool. If the tool’s exterior becomes too hot to touch, the temperature is likely above 120°F (49°C). An
overheated rescue tool operates less effectively. When hydraulic oil temperature reaches 158°F
(70°C), the tool’s efficiency drops significantly, and the tool should be stopped to cool down.
NOTICE
Operating the rescue tool continuously against an end stop may cause overheating resulting in an
inoperable tool. Permanent damage to the tool may occur. When an end stop is reached, release the
control handle to return the control to the neutral position.
NOTICE
Store electric tools in a dry place.
Cooling
Holes
Figure 5.3

©Copyright AMKUS Rescue Systems 2016-2020 12 LAI-001 November 5, 2020 Rev06
6.1 CHARGE THE BATTERY
6.2 INSTALL THE BATTERY
A quick push slides the battery into the tool. Slide the battery onto the tool until the latch clicks.
Figure 6.2
6.3 POWER BUTTON ON/OFF
To Power ON - Press and hold the silver power button momentarily. Release the button when the light stays lit. The power is on when the
status LED indicator light is on.
To Power OFF - Press, hold for 1 second, and release the power button to shut off the rescue tool. The power is off when the status LED
indicator light is off.
The rescue tool will power off automatically after 20 minutes of inactivity.
Figure 6.3
WARNING
Read and understand the battery and charger manufacturer’s documentation before using the
battery and charger.
WARNING
An accidental start-up may cause injury. Always make the tool safe by turning the tool off, removing
the battery, and removing hands from the controls when making adjustments or removing/installing
attachments or accessories.

©Copyright AMKUS Rescue Systems 2016-2020 13 LAI-001 November 5, 2020 Rev06
6.4 ROTATING HANDLE
ION Cutter and Combi Tools come equipped with a 360° swiveling handle that has variable tension.
Figure 6.4
6.4.1 HANDLE LIGHTS
AMKUS dual handle lights operate at three levels of intensity. To operate these lights, press the button located behind each light. The
lights can be powered OFF by scrolling through each setting to OFF, or by a single button press from a setting that’s been powered ON
for over 5 seconds. Continuous use time is about 60 hours on low. Battery saver function will turn the lights off after 15 minutes of
continuous use.
Figure 6.4.1
RELEASE
LOCK
TENSION
SCREW
Flip the red latch up on the tool’s cuff to rotate the rescue tool.
Flip the latch down to lock the handle position.
To increase rotating handle tension,
tighten the tension screw shown above.
Button press:
1st light level low
2nd light level medium
3rd light level high
4th power off light

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6.5 CONTROL VALVE ACTUATOR
The control valve actuator has three positions, OPEN, OFF, and CLOSE. The control valve actuator includes a deadman safety feature
which returns the control valve actuator to the OFF position (neutral) when released. When the control valve is in the OFF position, the
tool movement stops, and holds position and load. The control valve actuator controls the motor and hydraulic pump. Electronics within
the tool prevent electrical overload during operation.
Verify operation of control valve actuator by checking to see it returns automatically to the neutral position when released.
OPEN:
clockwise rotation
closes the tool
OFF (Neutral postion):
The control valve actuator returns to
the center with motor stopped
CLOSE:
counter clockwise rotation
opens the tool

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7.0 OPERATION
7.1 BATTERY CHARGE STATUS
Check the battery charge status using the indicator lights on the battery by pushing the status button on the battery.
Figure 7.1
7.2 WHEN TO CHANGE THE BATTERY
ION tools keep power ON until turned off, or after 20 minutes of inactivity. The battery management system maintains power until the
battery is drained. Push the status button on the battery to check the battery status. The indicator light bars display the battery’s charge
status.
Change the battery if the battery no longer continuously operates the tool, there is one bar left on the battery charge indicator, or the
Status LED indicates “red” for low battery.
7.3 STORAGE RECOMMENDATIONS
1. The best storage place is cool and dry, away from direct sunlight and excess heat or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the tool and charger for optimal
results.
3. If the tool is exposed to water, remove the battery. Allow the battery and tool to dry before storage or use.
7.4 CUTTING
Rotation of the control valve actuator runs the electric motor and pump. Rotating the control valve actuator regulates the hydraulic flow
rate and power delivered to the tool. Turning the control valve actuator to the end stops provides maximum hydraulic flow rate and
power.
Figure 7.4A

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7.4 CUTTING (CONTINUED)
To perform a cutting operation, first, open the cutter blades. Place the blades around the object being cut. Close the blades to cut the
object. Obtain the maximum cutting forces nearest the pivot point. Start the cut with the blades as fully engaged as possible. Make the
cut. Open the blades and remove the tool when finished.
Figure 7.4
WARNING
When
When operating the cutter, take care to be positioned to the side of the cutter. As the cutter blades
meet resistance, the rescue tool may rotate or drift. If tool rotation places the user, operator, or
others in jeopardy, immediately release the control valve actuator. The deadman safety feature of
the control valve actuator should immediately return the control valve actuator to the center
(neutral) position stopping blade movement. Reposition the cutter as needed for optimal cutting
performance.
WARNING
Blades can break if positioned incorrectly, causing hazardous projectiles and an inoperable tool. If
blades start to flex sideways (tool rolls as space between blades increases), stop immediately and
reconsider cutting strategies.
CAUTION The blades on AMKUS cutters effectively cut steering columns, brake pedals, door mechanisms,
and other vehicle items as necessary for extrication. However, using AMKUS cutters as a piercing
tool for heavy metal is not recommended. Therefore, when cutting, take care to insure the blade tips
move through a clear path of travel. The blade tips can pierce automotive sheet metal body panels.
Avoid obstacles like the heavy metal backing plates hidden behind seat belt mounts, door hinges,
and latching mechanisms or locks.
NOTICE
Cutting hardened metals can potentially dent or deform the blade’s cutting edge. Blades may break
at these weak spots on subsequent cuts, especially if cutting near the tips. Avoid cutting hardened
solids of unknown strength such as:
• Padlock shackles
• Tie rods
• Leaf springs
• Spindles
• Hardened bolts
• Tool steel
• Heat treated chain
Blade damage or breakage that results from cutting hardened metals or solids is not covered by the
AMKUS Rescue Systems warranty.
The blades are intended and designed to cut hardened auto bodies and components without
damage.
We recommend an Authorized AMKUS Rescue Systems Dealer inspect, evaluate, and replace
dented or damaged blades as necessary.
INCORRECT POSITIONINGCORRECT POSITIONING
BLADES FLEX FORCING TIPS APART
BLADE TIPS STAY TOGETHER

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7.5 SPREADING / SQUEEZING / LIFTING
Rotating the control valve actuator regulates the hydraulic flow rate and power delivered to the tool. Turning the control valve actuator to
the end stops provides maximum hydraulic flow rate and power.
Figure 7.5A
Figure 7.5B
For exchanging spreader tips, See Section on page 19.
WARNING
When
When operating the spreader, the tool may rotate as it meets resistance. If tool rotation places the
user, operator, or others in jeopardy, immediately release the control valve actuator. Stop and
modify the extrication procedure. The deadman safety feature returns the control valve actuator to
the center (neutral) position stopping arm movement. Seek another purchase point to proceed with
the extrication.
WARNING
When
Spreading, squeezing, pulling, and lifting operations can cause loads to become unstable. Unstable
loads can cause injury or death. To avoid load instability:
• Position the spreader tips to maintain maximum contact with the surfaces to be spread, gripped
or lifted.
• Always stabilize the object being lifted.
TIPS MAY SLIP
INCREASE GAP AND
REPOSITION TIPS
CORRECT
STARTING POSITION
INCORRECT
STARTING POSITION

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7.6 TELESCOPING RAM OPERATION
Figure 7.6A
The telescopic ram has two stages that extend out in sequence. The larger diameter first stage has a higher force than the second stage
due to its larger diameter. The head on the second stage is permanently installed, whereas the base of the ram is removable so an
extension may be added.
Identify the crush zone. These are areas under the load and around the load with risk of crushing from a falling or rolling load. Position
the ram base securely against a support surface. Excess space may be taken up using cribbing, or a ram extension. Extend the lifting
head to the object being displaced. Ensure nearby people are clear of the crush zone before lifting or retracting. Displace the object only
as far as needed. Stop to stabilize the load in increments as the load is lifted or lowered. The telescoping ram is used in pushing and
lifting objects with pistons extending. The load is held when the control valve actuator is in OFF (neutral) position. The ram is NOT to be
used for pulling tension loads with pistons retracting.
The handle position is adjustable by pulling out the spring loaded handle release and rotating the handle as needed. Re-position the
carrying handle to avoid interference with the load. The tool may be carried with the handle in any locked position.
Figure 7.6B
Spring Release
CORRECT STARTING POSITION INCORRECT STARTING POSITION
Too much space
Space filled with
an extension or
blocking

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8.0 ACCESSORIES
8.1 RAM EXTENSIONS
Figure 8.1
WARNING
Stacking extensions adds pivot points that may cause the load to become unstable. Sudden
movement can occur in unstable loads having potential to cause severe injury or death. Only use
one extension at a time.
To Remove:
Line up the dots and pull
To Install:
Line up the dots, push on and twist
AMK-TCE10 - 10 inch ram extension (254 mm)
AMK-TCE18 - 18 inch ram extension (457 mm)
AMK-TCE27 - 27 inch ram extension (686 mm)
AMK-TCE-KIT - all three extensions
OR OR

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8.2 EXTENDED REACH SPREADER TIPS (ERT)
The ION spreaders use removable tips. To remove the spreader tip, use a thumb and finger to depress the spring loaded tip pins, and
remove the tips. To re-install the spreader tip, slide the tip back into place. Be sure that both pins return fully to their original positions.
The reach and versatility of the spreader can be increased by using the Extended Reach Tips (ERT). ERT tips are interchangeable with
the standard tips.
Figure 8.2
8.3 CHAIN USE
Chain kits are available for spreaders.
Setup and operation of both chain kits are the same:
• Secure chains around the load removing slack using grab
hooks to latch fully across the chain (tip of hook must not be
inserted into holes of the chain link)
• Remove slack in the chain using quick adjust links (spreader),
or grab hooks (combi)
• Tension the chain slightly and check to see that the
connections are stable and safe
• Activate the control valve actuator to close the arms and draw
the load.
Figure 8.3B
WARNING
Transport chain is NOT rated for overhead lifting. Injury or death may occur from improper chain
use. Observe chain safety guidelines established by the Authority Having Jurisdiction.
NOTICE
Chain Rating: 3/8” grade 70 Transport chain, working load limit 6600 lbs (29.94 kN)
GATOR TIP ERT
COMBINATION
GATOR TIP AND ERT
COMBINATION
OFFSET ERT
PUSH TO RELEASE
Figure 8.3A
LOCK
RELEASE