AMP Command Pro iii 9500 User manual

Operating Manual
Reading manual before operating.

We want to thank you for your purchase of our state
of the art new AMP Triplex 3 in 1 . This manual will tell
you how to use and maintain the AMP Triplex 3 in 1 .
Please read the manual carefully before operating the
machine. Operating the machine in the best
conditions will increase the lifetime of the unit.
If you have any suggestions for the manual, please
contact AMP. We as a company are striving to make
constant upgrades to our equipment to provide our
customer base with the best units possible. The
specifications for each unit may vary from machine to
machine.
Catalogue
Safety... . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Identification . . . . . . . . . . . . . . . . .
. . . . . . . .5
Preparation... . . . . . . . . . . . . . . . .
Starting... . . . . . . . . . 1
1
Operation... . . . . . . . . . . . . . . . .
. . . . . . 1 2
Engine Shutdown.... . . . . . . . . . . . . . . .. . . . .
. . . . . . 1 3
Maintenance... . . . . . . . . . . . .
. . . . . . . . . . . . . 1 5 Common Faults and
troubleshooting 22 Schematic
Diagram... . . . . . . . .
Warranties... . . . . . . .25

1
1. Safety Instruction
Please read the manual before operation, failure to comply
with the manual could lead to danger of operator, others and
the machine.
1 . 1 . Protect yourself and others. Welding can make you
and others in danger of many risk factors: Make sure to
never weld without a welding mask. This goes for not only
the operator, but all other bystanders as well. The
damages to eyes include: electric arc, dazzle reflections,
dazzle flicker, sparking molten, metal splashing. Looking at
welding arc without eye protection can inflict great pain
and even temporary blindness. Therefore, this products
owner/operator should ensure the welding machine
operated by a user with prior welding knowledge. Use this
professional protective equipment when operating.
-Face shield
-dedicated heat resistant gloves
-Protective clothing and shoes
1 .2. Do not use machine in area where dust pollution,
flammables or explosives are present.
1 .3 Power supply and welding current can cause shock
damage. Please do not touch inside or face plate of

2
welding machine at any time. Make sure operator and all
other have a dry ground insulation
protection. Do not let your body touch the ground and the
electrode at that same time.
1 .4 Welding fumes and gasses can cause serious harm to
operator and all other by standards. Please keep your
head away from a place you could possibly breathe in
fumes and make sure to use the machine in a well-
ventilated area. 1 .5 To prevent any fire hazards do not
have any residue of gasoline or kerosene on your person,
cylinder or piping you may be welding.
1 .6 Do not operate machinery if you have a pacemaker.
This includes being anywhere near the machine even if
else is operating. The magnetic field produced by
the welding machine could have adverse effects on a
pacemaker.
1 .7 Welding splatter can cause fire and explosions. Do
not weld in dangerous situations such as around
flammables, explosives, a closed barrel or pipe.
1 .8 There is extreme heat produced by the exhaust pipe,
engine, air compressor and muffler. Please do not touch
these parts or have flammables anywhere near the unit.

3
The high temperature produced by the exhaust is capable
of igniting any flammables or explosives.
1 .9. It is important that this unit is installed, used and
maintained by professionals. Do not tamper or remove
any safety or warning signs located on the unit.
1 .10. The engine operates on gasoline. It is important to
keep in mind this unit cannot be run indoors. Carbon
Monoxide has no odor and can be fatal in a short period of
time.
1 .11 . Gasoline is highly flammable and is capable of
causing a large explosion. Please shut down the machine
before ever adding fuel or oil. When adding fuel or oil make
sure it is done in a well-ventilated area. When filling the
fuel tank be sure you always leave enough space for
natural fuel inflation. Make sure to not smoke near fuel
supply. Keep away from all other flames, sparks, etc. Make
sure to wipe all leaked fuel on the unit before starting.
1 .12 Take care when attaching your welding leads.
Ensure a solid connection at the lead terminals at all times.
Inspect your welding leads for damage before each use and
never allow them to sit in a damp environment. Avoid
dragging your welding leads, as this may cause the
insulation to become damaged.
1 .13 Check the oil level prior to each use by removing the
oil dipstick. Do not operate the unit if it has become

4
overfilled with oil, as this can affect normal operations. In
addition make sure to change the oil on a regular basis.
1 .14 Refrain from using the air compressor when
welding. Also, it is recommended that you disconnect all
sources from the generator as well when welding.
2. Specifications
Welding current
range (A)
DC 50 200
Duty cycle ( % )
50
power static
characteristic curve
dropping characteristic
Generating
Rated voltage (V)
AC 240/120
Rated output (KW)
5
Max output (kW)
5.5
Air
compressing
Starting
Recoil start + pressure trigger
Air tank (Gal)
2X 2.5
Alternator output
1 . 35
Pressure( PSI )
115
Air output (CFM)
4.4 @ 90pSl
Air input( CFM )
8
engine
Speed control
Manual operation
Cooling system
Air cool
Air valve
OHV
Ignition system
CID
Fuel Tank (Gal)
7.9
Oil alert system
Yes
Fuel consumption
(g/hp.hr)
374
Start Mode
Recoik electric Remote Start
LengthxWidthxHeight
Machine size:

5
Complete
machine
(mm)
Outer packing:
Weight (Kg)
153KG
IP Grade
IP21
Insulation grade
3.Structu re
Note: Do not attempt to modify the control panel in
any way. This will void your warranty and could
present the potential for equipment failure and
personal injury.
7
12 11 10
1 . Digital Display 2. Main Power Breaker
1
23456
9
8

6
3. Auxiliary Power
Breaker
4. Air Compressor
Breaker
5. Oil Alert Lamp
6. Engine Ignition
Switch
7. Welding Current
Regulator
8. Welding Output
Terminals
9. 120/240VAC Output
10.120VAC Output
11 . 120VAC Output
12. Ground Terminal

7
1 . Engine Cover Plate 2. Fuel Tank 3. Fuel Petcock
4. Engine Pull-Start Assembly 5. Engine Choke Lever
6. Air Filter Assembly 7. Handle 8. Water Drain Valve
9. Muffler Assembly 10. Frame
1 . Air Compressor Oil Drain Plug 2. Oil Sight Glass
3. AVR Cover Plate 4. Control Panel Case
5. Exhaust Port 6. Oil Fill Port
7. Air Compressor Cylinder Head 8. Air Filter
9. Air Supply Hose 10. Cover Plate
1 . Engine Oil Drain Plug
3. Air Pressure Relay

5. Safety Valve
2. Oil Fill Dipstick
4. A/C Switch
1 . Pressure Gauge
3. Air Outlet
Connectors
5. Air Tank
7. Air Valve
9. Wheel
2. Air Pressure
Regulator
4. Pressure Gauge
6. Air Hose
8. Wheel Axle
Preparation
4.1 Read this manual carefully and understand all
operating procedures before using the equipment.
4.2 Make sure the wheel kit is firmly mounted before any
type of movement. Please control the speed to avoid jerking.

9
4.3 The equipment must be stored horizontally in a clean,
dry, well ventilated place.
4.4 Please check to ensure all components of machine
are securely fastened. If fastener or connectors are
loose they must be repaired before running the
machine.
4.5 Make sure to always check engine oil before
operating machine.
4.5.1 Remove and wipe off dipstick.
4.5.2 Insert dipstick and then remove to check exact
level of the oil.
oil to its proper level.
Oil dipstick
oil upper
level
4.6Engine oil recommendation
4.6.1 Oil is a major factor for overall performance of the
AMP Triad 3 in 1 . Please use 4 stroke oil that exceeds
the standards for API service classification S E .
Always check the API SERVICE label on the oil container
to be sure it includes the letters SE.
Oil
filling
port

4.6.2 Check and change the oil in your machine regularly.
This will avoid all problems related to the oil being too
low, too high, dirty or thick.
4.6.3 SAE I OW-30 oil is recommended. The SAE viscosity
grade shows other viscosities to use in different average
temperatures.
4.5.3 If the oil level i s below the minimum level add oil to
its proper level. We recommend the oil is in the middle of
minimum and maximum levels.
30
sw-n-10W-30
-10 O 10 20 30 40L'
Always check the API SERVICE label on the oil container to
be sure it includes the letters SE.
4.6.2 Check and change the oil in your machine regularly.
This will avoid all problems related to the oil being too
low, too high, dirty or thick.

11
4.6.3 SAE10W-30 oil is recommended. The SAE viscosity
grade shows other viscosities to use in different
average temperatures.

12
air filter cover foam filtering
core
Air filter element
4.7 Always check the fuel level before
operating machinery. Use a strainer
when adding fuel and make sure to always leave enough
room at the top for fuel inflation to occur. Make sure you
securely twist the fuel cap before operating the AMP Triad
3 in 1 . Do not use used, polluted or mixed fuel in the
machine.
4.8 Check air filter
4.8.1 Open the clip to loosen the filter cover.
4.8.2 Move the clip and filter cover in order to remove the air
filter. Do not damage the cover.
4.8.3 Remove the Filter.
4.8.4 Check the filter. If the filter is dirty, please wash it. If it
is damaged, then call AMP for a replacement.
4.8.5 Install filter back into holder.
4.8.6 Install the filter cover and make sure no gap is in-
between covers. If there is no filter or filter is damaged it
will allow dust into the engine and cause major damages.
5.Starting
5.1 Start the fuel valve
Button

13
The fuel valve is between fuel tank and the carburetor. When
running the unit, the fuel valve is "on" . when stop the unit
,the fuel valve turn to "off". Fuel switch
Fuel switch
5.2 Try to drain all fuel and turn the fuel petcock to the
off position when the unit will sit for a long period of time
without use. This will keep the ethanol in gasoline from
ruining the carb.
5.2.1 Electric start on the unit: Operate by turning the
starting key on the control panel. Turn the key in a
clockwise direction to start location until the unit starts.
Return the key to "on" location if failed to start, wait 30
seconds and then try to restart the unit.
off: stop the unit start : start the unit on :
running the unit
5.2.2 Recoil start: Make sure the unit to the unit is in the
"on" position. Pull the re-coil handle slightly until you feel
resistance and then pull handle immediately. If failed, repeat

14
until the unit has started. Gentle let the cord back down to
avoid damaging the pull cord. Do not let the cord have
friction or the cord may wear easily.
5.2.3 Remote control start
Make sure the key is in the "on" location. Then press the
button on the remote control that reads "on". If failed,
retry after 30 seconds.
6. OPERATION
6.1 Ambient temp: welding 14 F- 104 F
6.2 Transport and storage: -4 F- 131 F
6.3 Relative humidity: when 104 F < 50%; when 68 F, < 90%. Max
altitude equals < 3280.84 feet.
6.4 Angle of inclination: the unit must be angled less than 10
degrees of the welding supply power.
6.5 If the unit has been overloaded after connecting the plug, the
CB will close itself on the control panel. If this is
true pleased check the other equipment is running properly.
Second check if it is overloaded.
Special Warning
1 . The CB is not in control of the power of the welder.

15
2. Do not use the welder and air compressor at the same
time or generator and welder at the same time for best
performance.
6.6 Welding rods and welding leads chart: For your
reference below these are the rods and cables we see the
best performance in the AMP Triad 3 in 1 .
Welding rod
diameter (mm)
1.6-2.5
2.5-3.2
3.2-4
4.0-5.0
5.0-6.0
Welding rod
diameter (mm)
2.0
2.5
3.2
4.0
æ5.o
Welding Current
(A)
40-60
60-80
90-130
160-210
200-270
7ENGINE SHUT DOWN
7.1 Remove all connections this includes generator, welding
leads and air compressor outputs. Then turn off the circuit
breaker. If the air compressor was in use
empty compressor tank of all remaining air. If welding please
remove rod connections. Let the unit run for 2-3 minutes,
then turn the key on the control panel to the "off" position.

16
7.2 If the unit must be transported a long distance. Make
sure you stop the unit and remove any connections. Try
and drain the unit of all remaining fuel in the tank and turn
the fuel calve to the off position.
7.3 Make sure to inspect the unit after you have shut it down.
Check the bolts and connections are all secure.
SECTION 8: MAINTENANCE
It is very important to get the best out of your AMP Triad 3
in 1 that you keep up on all maintenance, Regular oil and
fluid changes will also ensure you are decreasing the
amount of pollution being put into the air. In order to
ensure you are maintaining your equipment we have
comprised a list of daily checks procedure to be sure your
unit is running at maximum potential. If any maintenance
procedures need to be conducted by a professional please
do so. And for any questions with these procedures feel free
to contact a AMP Industrial service technician for step by
step directions on how to do so. If the unit is being operated
in a dusty area make sure to maintain these checks more
frequently.
8.Maintenance
Change oil(when warm the unit, remove the oil to make sure
that the drain the oil completely)
Daily maintenance cycle