Ampeon AMP-2000V5 User manual

.
AMP-2000V5 type
Metal & spark diverter
User manual
Jiangsu Ampeon Electronic Engineering Co., Ltd
http://www.ampeon.cn

P r e l u d e
Thanks for using new models AMP series of high performance metal & spark diverter produced
by Jiangsu Ampeon Electronic Engineering Co., Ltd. AMP series products are manufactured with
high quality units, materials and with the utilization of latest microcomputer technology. Jiangsu
Ampeon Electronic Engineering Co., Ltd. continuously practices the design and innovation of the
product and provides excellent products with professional attitude. Furthermore, it responds to the
customers with professional service and benefits each other with the customers.
The manual provides cautions about the installing, parameter setting, troubleshooting and daily
maintenance of metal & spark diverter to the user. In order to assure the proper installing and usage
of the product, please read this manual in detail before installing. Please keep the manual well and
give it to the operator of the machine.
Welcome to visit the website of Jiangsu Ampeon Electronic Engineering Co., Ltd. ：
www.ampeon.cn. The website provides the download of the operation instructions and technical BBS
service.
The following are the cautions that need special attention:
▲Caution！
1. First please carry out the delivery inspection and check whether there is damage caused by
transportation process.
2. After unpacking, please compare with the packing list and check the type, specification and
components of the product. If it does not conform to your order documents or if you have any
questions regarding the product, please contact to the dealer or the service office of our
company.
3. Jiangsu Ampeon Electronic Engineering Co., Ltd. provides services of the three guarantee
period 18 months from the delivery date.
4. Troubles due to lightening strike, water invasion and obvious artificial miss or damage etc.
are not in the range of repair guarantee.
5. Metal & spark diverter series products are important products of the fore-spinning procedure
in cotton spinning mill. But the users in cotton spinning mill should also take integrated
measures in fire protection equipments, selection of material, management regulations etc. to
assure the safety production.
▲Caution！
1. The power supply must first be shut down before the electric wiring.
2. Wiring, repairing & maintenance of the machine should be carried out by electric
professionals.
3. Do not carry out compression test toward the inner components because the semiconductor
units are easy to be broken down by the high voltage and are easy to damage.
4. The circuit board CMOS integrated circuit is apt to static electricity damage. So you should
take the static electricity prevention measure before touching the circuit board with hand.
5. As the machine is installed to the pipe in high place, installing personnel should take safety
measures. Suspending or bracket should be solid to prevent the machine from dropping down.
6. Select safety area to install the equipment, prevent the high temperature & direct shinning and
avoid humidity and splashing of the water drops.

Contents
A. Overview.........................................................................................................................................1
1. Use and structural characteristics.............................................................................................. 1
2. Explanation of the principle...................................................................................................... 2
2.1 Spark diverter................................................................................................................... 2
2.2 Metal diverter................................................................................................................... 2
2.3 Diverter.............................................................................................................................3
3. External dimensions and names of the parts............................................................................. 3
4. Technical parameter...................................................................................................................5
B. Electric wiring and installing........................................................................................................5
1. Electric wiring diagram............................................................................................................. 5
1.1 Explanation of main terminal-X1 electric wiring.............................................................6
1.2 The connection of metal diverter’s signal cable...............................................................7
1.3 Ear-thing and safety..........................................................................................................8
2. Installing....................................................................................................................................8
2.1 Install requirements.......................................................................................................... 8
2.2 The installing of control box.......................................................................................... 10
2.3 The installing of metal detector......................................................................................11
2.4 The installing of diverter................................................................................................ 12
C. Debugging and usage maintenance............................................................................................13
1. Indicative and adjustable parameter of the control panel........................................................13
1.1 Spark inspection unit AMP-TIME SET......................................................................... 13
1.2 Metal diverting unit APU-02..........................................................................................15
2. Fire alarm simulation test........................................................................................................ 19
3. Metal diverting function test and adjustment.......................................................................... 19
D.RS-232 communication................................................................................................................ 21
1. Function of RS-232 communication connector.......................................................................21
2. Special APU-01 human-machine interface............................................................................. 22
E. Troubleshooting........................................................................................................................... 23
F. Appendix....................................................................................................................................... 28
Appendix 1: Diagram showing wiring principle of AMP-2000V5 metal & spark diverter........28
Appendix 2:Diagram of AMP-2000V5 metal & spark diverter installing.................................. 29
Appendix 3:The practice of blowing and carding line fire alarm............................................... 31

AMPEON AMP-Series
http://www.ampeon.cn
1
A. Overview
1. Use and structural characteristics
AMP-2000V5 type metal & spark diverter is a new type of textile security
product developed and designed by Jiangsu Ampeon Electron Engineering Co., Ltd.,
which is used in the fore-spinning line and can be directly installed on the conducting
duct of blow room machinery, it can automatically detect and remove the metal
material, sparks and combusting scraps in the fiber fabrics. It is an important
equipment to assure the safety production in the blowing-carding joint production
line or lapping production line. The product has more complete function comparing
with the previous models, and is more prominent in metal & spark diverting
performance. It may find expression in the following points:
a. It has high sensitivity and detection ability toward the metal particles and
sparkle.
b. It has excellent resistance toward the interference from the power supply and
electromagnetism.
c. Automatic calibration and equilibrium electric circuit make the inspection
sensitivity free of drift and difference, and the intelligentized program make it
capable of adapting to different install environment and maintains the best working
condition.
d. The design of automatic sensitivity parameters ranks makes the parameter
programming more simple and efficient.
e. LED of the parameter setting unit has increased to 3 digits. So not only the
metal counting maximum value has reached 999, but the delayed parameter setting
precision has also increased to 0.01 second, and the diverter can be controlled more
accurately.
f. The straight duct that the installing of rapid response diverter needs is very
short and has high efficiency of diverting. So it can assure that the volume of noil
dropping with metal substance is the lowest.
g. Design the collect box to enlarge the noil storage volume and improve the
collect valve, so that the executive structure becomes more reliable.
h. The mesh clapboard of the collect box assures the reliable separation of the
dropped noil and makes the diverter adapt to various scutching procedure of positive

AMPEON AMP-Series
http://www.ampeon.cn
2
and negative pressure.
i. The whole machine is convenient and simple, easy to install and debug, and it
does not need special maintenance and care.
j. It has RS-232communication connector and it can communicate with special
APU-01 human-machine and adapt to the computer network management and remote
control of the workshop.
Figure1: Diagram of safety equipment layout in blowing-carding joint
production line
2. Explanation of the principle
2.1 Spark diverter
When the beater of a bale plucker strikes metal material or the spindle end of the
beater is tangled with fiber, it may generate sparks, and the sparks can mix in the
fiber and move into the conducting duct under the action of the wind. When the
cotton fiber mixed with sparkles moves through the high sensitive infrared probe
detecting area, the controlling program will immediately make the fire alarm with
sound and light. Furthermore, while stopping the running of related equipments such
as blower fan etc., the cotton flow with sparkle and combusting scraps are discharged
into collect box to assure that the sparkle will not enter the next procedure and
eliminate the hidden trouble of fire.
2.2 Metal diverter
In cotton noil, there are generally metal sundries such as iron wire scraps, screw,
washer, metal reed and so on. While mixed with fibers, they are transported through
the detecting area of metal probe, the metal probe circuit will drive the diverter after
distinguishing, and then discharge the cotton flow with sundries into the collect box
to prevent the metal sundries from entering the blower equipments in the next
procedure to cause the hidden trouble of fire and the damage of machinery such as

AMPEON AMP-Series
http://www.ampeon.cn
3
carding cloth.
2.3 Diverter
Executing structure is composed of A201type rapid diverter and collect box.
A201diverter utilizes three-way air rocking plate type valve structure and has rapid
response speed and small wind pressure loss. The collect box has mesh clapboard to
assure the smooth passing of the air flow and reliable separating of the material that
includes sundries. In the procedure of both positive and negative pressure, this
diverter executive structure can work effectively and it is applicable in the parallel
use of reciprocate bale plucker and disc bale plucker.
3. External dimensions and names of the parts
This equipment is mainly composed of three parts: spark detection control box
(figure2), metal detector (figure3) and diverter (figure4).
Figure 2：Diagram of the control box
Type
Remark
A
(mm)
B
(mm)
C
(mm)
D
(mm)
Weight
（KG）
300
Applicable toΦ300mm pipe
300
560
380
260
19
350
Applicable toΦ350mm pipe
350
600
430
260
21
Table 1：Dimension table of control box

AMPEON AMP-Series
http://www.ampeon.cn
4
Figure 3：Diagram of the metal detector
Type
Remark
E
(mm)
F
(mm)
G
(mm)
H
(mm)
I
(mm)
J
(mm)
Weight
（KG）
300
Applicable toΦ300mm pipe
325
540
620
415
310
355
45
350
Applicable toΦ350mm pipe
380
580
660
415
335
350
47
Table 2：Dimension table of detector
Figure 4：Diagram of the diverter
Type
Remark
K
(mm)
L
(mm)
M
(mm)
N
(mm)
0
(mm)
P
(mm)
Q
(mm)
R
(mm)
Weight
（KG）
300
Applicable toΦ
300mm and
Φ350mm pipe
585
355
355
505
290
335
290
1480
68
350
Table 3: Dimension of diverter

AMPEON AMP-Series
http://www.ampeon.cn
5
4. Technical parameter
a. Sensitivity Metal detection: can detect the steel ball not less than Φ3mm
Spark detection: not less than Φ1mm spark(visual angle not less
than 90 degree)
b. Response time: ≤0.2second
c. Power supply: AC220V±10% ,50HZ（Electromagnetic interference conforms
to related standard of our country）
d. pressure range: 6~8kgf/cm2
e. Sound level of alarm: ＞120db
f. Power: ＜100VA
g. Relay contact output: 10A/240VAC/28VDC
h. Requirement of the environment: temperature -10℃-40℃; relative humidity
（20-75）%RH
B. Electric wiring and installing
In order to reach the best performance of AMP-2000V5 type metal & spark
diverter, proper electric wiring and installing is the most important approach. Before
the installing, please read the following carefully and make further measurement and
evaluation properly with respect to installing environment and condition on the site.
1. Electric wiring diagram
a. Diagram of the front part in control b. Diagram of the hinder part in
box (after the door opens) control box (after the hinder cover
is removed)

AMPEON AMP-Series
http://www.ampeon.cn
6
c. Section diagram of control box
Figure 5：Diagram of the inner units in control box
1.1 Explanation of main terminal-X1 electric wiring
Figure 6：Diagram of the main terminal-X1 wiring
a. The connectors 2# and 3# are the incoming line of power supply AC220V. We
should avoid the share of power supply with other equipments that may produce
interference radiation. If possible, please supply the electricity separately. It is
necessary to pay special attention to avoid the phenomenon that on the time of spark
alarm stopping, the power supply of instrument itself cannot be shut down. As the
equipment is installed to the metal pipe, it is recommended that you use the wire over
RVV 1.5mm2.
b. The connectors 4# and 5# can output AC220Vpower supply. It is connected to
the electromagnetic valve coil of the correlated diverter. As the equipment is installed
to the metal pipe, it is recommended that you use the wire over RVV 1.5mm2.
c. The connectors 6# and 7# can provide passive normally closed relay contact
and provide the input circuit to PLC in the control box of the control equipment. With
this, the system can stop when the fire alarm happens. Through the use of 7# and 8#
normally open contacts and with the transformation of intermediate relay, the blower
fan contactor can be directly controlled and the rapid stopping in case of fire alarm

AMPEON AMP-Series
http://www.ampeon.cn
7
can be realized.(refer to figure 7). If you use the normally closed contacts 6# and 7#
to connect to the related equipment AC circuit, the rapid stopping can also be realized.
However, it’s not recommended, for the AC circuit may affect the normal working of
the metal detector.
Figure 7: Control the blower fan through the conversion of relay KA1
（recommended）
1.2 The connection of metal diverter’s signal cable
Figure 8：The connection diagram of metal signal cable
1.3 Ear-thing and safety
a. You should earth properly according to the safety standard of local