Ampeon AMP-EE01 User manual

Ver1.91 2013-10-13
.

Ver1.91 2013-10-13
P r e f a c e
Thanks for choosing AMPEON’s high-performances metal and spark diverter AMP series. The
AMP series is manufactured with high-quality components and materials and incorporates the
latest microprocessor technology available. Jiangsu AMPEON continuously practices the design and
innovation of the product and provides excellent products with professional attitude. Furthermore,
it responds to the customers with professional service and benefits each other with the customers.
The manual is to be used for the installing, parameter setting, troubleshooting and daily
maintenance of spark diverter. In order to assure the proper installing and usage of the product,
please read this manual in detail before installing. Please keep this user manual at hand and
distribute to all users for reference.
Welcome to visit the website www.ampeon.cn.
ATTENTION!
1. First please carry out the delivery inspection and check whether there is damage caused by
transportation process.
2. After unpacking, please compare with the packing list and check the type, specification and
components of the product. If it does not conform to your order documents or if you have
any questions regarding the product, please contact to the dealer or the service office of
our company.
3. Jiangsu Ampeon Electronic Engineering Co., Ltd. provides services of the three guarantee
period 18 months from the delivery date.
4. Troubles due to lightening strike, water invasion and obvious artificial miss or damage etc.
are not in the range of repair guarantee.
5. Metal & spark diverter series products are important products of the fore-spinning
procedure in cotton spinning mill. But the users in cotton spinning mill should also take
integrated measures in fire protection equipments, selection of material, management
regulations etc. to assure the safety production.
CAUTION！
1. The power supply must first be shut off before the electric wiring.
2. Wiring, repairing & maintenance of the machine should be carried out by electric
professionals.
3. Do not carry out compression test toward the inner components because the semiconductor
units are easy to be broken down by the high voltage and are easy to damage.
4. The circuit board CMOS integrated circuit is apt to static electricity damage. So you should
take the static electricity prevention measure before touching the circuit board with hand.
5. As the machine is installed to the pipe in high place, installing personnel should take safety
measures. Suspending or bracket should be solid to prevent the machine from dropping
down.
6. Select safety area to install the equipment, prevent the high temperature & direct shinning
and avoid humidity and splashing of the water drops.

AMPEON AMP-Series
~1~
C o n t e n t s
A. Overview..........................................................................................................................................2
1、Use and structural features..................................................................................................... 2
2、Technical parameter................................................................................................................ 2
B. Electric wiring and installing........................................................................................................... 3
1、Installing.................................................................................................................................. 3
1.1 The installation of the connecting pipe of spark detectors..............................................3
1.2 The installation of the metal detector..............................................................................3
1.3 The installing of control box............................................................................................. 4
1.4 The installing of actuator unit.......................................................................................... 4
1.5 The standard installation.................................................................................................. 6
2．Electric wiring.......................................................................................................................... 7
2.1 Electric wring - J0 of the control box................................................................................ 8
2.2 Electric wring – J13 of the control box............................................................................. 9
2.3Electricwiringofthemainboard to themetaldetector........................................................... 9
2.4Electric wiring of the main board to the spark detectors............................................... 10
2.5 Electric wiring of the control box to the diverter...........................................................10
2.6 Earthing and safety.........................................................................................................11
C. Using of the control panel............................................................................................................. 11
1、The instruction of LCD Displayer and function of the control panel.....................................11
1.1 Explanation of the panel................................................................................................ 11
1.2 Explanation of the keys.................................................................................................. 13
2、Parameter setting.................................................................................................................. 14
2.1 Real time setting.............................................................................................................14
2.2 System setting................................................................................................................ 15
2.3 Function setting..............................................................................................................15
2.4 History............................................................................................................................ 17
2.5 Communication setting.................................................................................................. 18
3、Communication protocol.......................................................................................................18
3.1 10-bit character frame（for ASCII）..............................................................................18
3.2 Communication protocol ASCII mode:........................................................................... 18
3.3 Functions........................................................................................................................ 19
3.4 Address list..................................................................................................................... 19
D. Debugging and usage maintenance..............................................................................................20
1、Fire alarm simulation test......................................................................................................20
2、Metal diverting function test and adjustment...................................................................... 20
3、Maintenance and inspections............................................................................................... 21

AMPEON AMP-Series
~2~
A. Overview
1、Use and structural features
AMP-EE01 type Eagle Eyes Metal and Spark Diverter is the latest product of
Jiangsu Ampeon. It is manufactured whit high-quality components and materials and
incorporates the high speed microprocessor technology. It is installed on the pipe of
pneumatic transport systems for materials like fibers or tuft. It effectively detects
metallic particles and sparks, mixed or generated in the production process. So that
ensure the safety of blowing-carding production line in spinning mills or other fiber
processing production lines.
Features
Detects all kinds of metallic particles Ferrous and Non-Ferrous such as : Brass,
Stainless Steel, Copper, Aluminum.
Highly sensitive to infrared radiation emitted by fast moving small sparks in
pneumatic transport systems for textile fibers.
Intelligent identification of metals kinds, moving speed to ensure reliable
elimination.
Self-monitoring of actuator valve actuation time.
Automatic recording the real time when the fire alarm happens.
Automatic simulation and testing of spark detection system.
Water spray system is available.
Level sensor indicates when collection can is full.
RS-485 Serial interface, communicate on Mod-bus networks.
Easy installation.
Metal is diverted into collecting box and production is not interrupted.
Operates in both positive and negative pressure.
2、Technical parameter
1）Sensitivity Metal detection: Steel ball diameter more thanΦ3mm
Aluminum ball diameter more than Φ5mm
Spark detection: Spark diameter more thanΦ0.5mm spark
2）Response time: ≤200ms
3）Power supply: AC220V±10%，50HZ
4）Compressed air pressure range: 600～800KPa
5）Sound level of alarm: >60db
6）Power: <100VA
7）Requirement of the environment:
temperature -10℃—40℃, relative humidity（20-75）%RH

AMPEON AMP-Series
~3~
B. Electric wiring and installing
In order to reach the best performance of AMP-EE01 Eagle Eyes metal & spark
diverter, proper electric wiring and installing is the most important approach. Please
be sure to read this “User manual” carefully before installation. And the
installation environment and conditions for further correct measurement and
evaluation.
1、Installing
1.1 The installation of the connecting pipe of spark detectors
A）Spark detectors
B）-X95 junction box
C）Flange
D）Observation window
Figure 1：The connecting pipe of spark detectors
The connecting pipe of the spark detectors can be installed to the pipeline directly,
a side connected with the existing pipeline by flange, the other side connected with
the glass steel pipe by a clamp.
1.2 The installation of the metal detector
A）Metal detectors
B）-X90 junction box
C）Hoisting ring
D）Insulating washer
E）Hanging support
Figure 2: Parts and dimension of the metal detector

AMPEON AMP-Series
~4~
1) Metal detector can be hung up at the four hoisting rings by metal rods. Metal
detector should be installed firmly, to avoid incorrect detecting caused by the
vibrating.
2) Make sure the shielded cables for signal receiving and transferring between
the metal detector and control box is connected reliably ，then fix it without
vibrating . Connector cables are part of the sensor and have to be protected against
interferences.
3) Metal detector should keep a certain distance from the things that generate
the electromagnetic radiation such as electric motor, transformer and fluorescent
lamp etc. Furthermore, it should keep a certain distance from big moving metal
object. The cables with big current should be also kept a distance from the detector.
1.3 The installing of control box
A）Control box
B）Control panel
C）Cable Gland
Figure 3：Parts and External dimension of control box
Usually the control box is installed on the Support of the collecting box (Figure 4.E). Of
course you can also install control box on the nearby wall .
1.4 The installing of actuator unit
The actuator unit is composed of two parts: diverter and collecting box（refer to
Figure 4）.The collecting box is installed under the diverter and be careful not to
reversely installed and assure that the collect valve (Figure 4:D) can act flexibly.

AMPEON AMP-Series
~5~
A) Diverter AE01
B) Collecting box
C) Observation window
D) Door
E) Support for installing the
control box
F) Wiring ducts
G) Diverter controller
H) -X98 junction box
I) Cylinder
J) Water spray nozzle
K) Water storage tank
L) Air filtration reducing
valve
M) Photoelectric switch
Figure 4: Parts and external dimension of actuator unit
The diverter is connected to the existing pipeline by square to round joint pipe
and installed with metal rods, and when installing, pay attention to the direction of
inlet and outlet. Because the diverter adopts the fast reaction pneumatic mechanism,
600～800kPa stable and clean compressed air must be provided.
The photoelectric switch is used to be a level sensor. It indicates when collection
box is nearly full.
When the displayer is show “The collecting box is full”, the collecting box must
be emptied immediately.
ATTENTION！
The collecting box should be installed to a proper site to avoid the diverted
material falling on the cotton bale or other machines, when the door of the
collecting box is opened.
ATTENTION！
When emptying the collecting box, the bottom of the diverter (especially the
movable flap) may not be touched! There is danger on injury due to sudden
movement parts.

AMPEON AMP-Series
~6~
1.5 The standard installation
Before installing the AMPEE01, you need to calculate the right distance between
the metal detector and the diverter. You can do this with the following formula.
Distance[m]= Transport velocity[m/s]*Reaction time[s]*Safety factor
The Distance is the metal detector to the diverter.
The Transport velocity is the material transport velocity in the pipeline.
The Reaction time is defined as the time taken by diverter to reach activated
position after receiving a switching impulse.
The range of the Safety factor is 1.2~1.3.
The ‘ I ’ in the following figure 5 is a piece of connection pipe, it should be
supplied by customer. The length of the pipe is normally from 2m to 4m,
corresponding to transport velocity from 10m/s to 25m/s;
A) S-02-300-Φ Pipe of spark detectors
B) M-03-374 Metal detector
C) HD-04-345 Diverter
D) B-05-600 Collecting box
E) MSD-01 Control box
F) F-08-NM Clamp hoop
G) NM-07-1200-Φ Glass steel pipe
H) K-06-374-Φ Square to circular pipe
I) Connection pipe to be supplied by user
Figure 5：Standard Installation of the AMPEE01

AMPEON AMP-Series
~7~
2．Electric wiring
-X95) Spark Detectors Junction Box
-X90) Metal Detector Junction Box
-X98) Diverter Junction Box
E) Control box MSD-01
Figure 6 a: Electric wiring of the standard installation
Figure 6 b: Electric wiring of the control box

AMPEON AMP-Series
~8~
Figure 7: Wiring terminals in the control box
Figure 8: Electric wiring of the power board
2.1 Electric wring - J0 of the control box
a) Terminal 1 and terminal 2 are the power input AC220V, terminal 3 is earthing.