AMTC HYBRIDFLUSH AEF-801 SERIES Installation instructions

®
HYBRIDFLUSH AEF-801 SERIES
AUTOMATIC/MANUAL FLUSH VALVE SYSTEM
FOR WATER CLOSETS (TOILETS) AND URINALS
Installation and Owner’s Manual
PUSH
Advanced Modern Technologies Corporation
19800 Nordhoff Place, Chatsworth, CA 91311
Tel: [phone] Toll Free: [phone] Fax: [phone]
www.amtcorporation.com
REV. 07/16

A - Electronic Module with Top Metal Cover
B - Sensor Window with Latching Lock
C - Locking Ring (AMTC/Sloan or Zurn)
D - Top Screw Cover (Chrome Plastic)
E - Four (4) AA Alkaline Batteries
F - Ball Relief Valve (BRV)
G - Optional Push Button (PBCK)
®
H - HYBRIDFLUSH Diaphragm
I - Allen Wrench
J - Screwdriver
K - Installation Wrench
Introduction
®
Thank you for purchasing the HYBRIDFLUSH Model AEF-801 automatic/manual flush valve
system by Advanced Modern Technologies Corporation (AMTC). The AEF-801 is designed to
® ® ®
retrofit AMTC , Sloan and/or Zurn exposed type manual flushometers. The AEF-801 is
interchangeable between urinals and water closets (toilet) and provides for a “true mechanical
override” option through the use of the flush handle or push button. This patented “hybrid” design
gives the user the ability to flush the fixture by infrared sensor activation or mechanically by using
the flush handle or push button. The manual flush option will also allow the fixture to continue to
function manually even if the battery power is drained or absent.
This manual will guide you through the proper installation and operation procedures to begin using
your new AEF-801 automatic/manual flush valve system. Please read the installation instructions
thoroughly to assure proper installation and operation of the device.
Before you begin make sure that the following components are included:
2

PLEASE READ THE IMPORTANT NOTE BELOW BEFORE INSTALLING THE BATTERIES INTO THE UNIT!
IMPORTANT NOTE:
It is highly recommended that you install the unit and tighten the locking ring
before installing the batteries. Then check that there is no left over water in
the battery contact area as shown by the arrows in the diagram above. If there
is water present use a towel and wipe off all the water before installing the
batteries to avoid any possible damage to the batteries and the unit.
BATTERY CONTACT AREA
PLEASE DO THE FOLLOWING BEFORE INSTALLING THE BATTERIES
1. MAKE SURE CONTACT AREA IS COMPLETELY DRY AFTER INSTALLING
THE LOCKING RING AND BEFORE INSTALLING THE BATTERIES!
2. DRY YOUR HANDS BEFORE HANDLING THE BATTERIES
BATTERIES
WARNING!
PLEASE READ BEFORE INSTALLATION!
1. Read all instructions prior to installing this product.
2. Make sure that water volume of the unit (GPF)
matches the water volume (GPF) on fixture.
3. Make sure you have the proper locking ring for your
® ® ®
fixture. Either for an AMTC /Sloan or Zurn valve body.
4. When installing unit on a poorly draining urinal or
toilet bowl it is highly recommended that the angle
stop on the flushometer be throttled back to the point
where the water drains faster than the water being
flushed to prevent overflow.
ATTENTION!
Pre-Installation Note
3

All Installation Tools Included
STEP 1
Using the Flathead Screwdriver turn the
Control Stop Screw of the Flushometer to the
right (clockwise) to completely shut of the
water. (Hold down the flush handle to relieve
pressure in the valve chamber).
Flushometer
Flathead Screwdriver
Control Stop Screw
(shut off water)
STEP 2
Using the Installation Wrench loosen and remove
the Top Cover, Inside Cover, Relief Valve, and
Diaphragm.
Diaphragm
Top Cover
Inside Cover
Relief Valve
STEP 3
1. Insert NEW Diaphragm and
install Ball Relief Valve.
2. Place the Valve Module flat
on top of the Diaphragm with
the sensor eyes facing
straight forward.
3. Place the Top Cover onto
the Valve Module.
4. Insert the Locking Ring
over the Top Cover and
tighten with the Installation
Wrench.
(1)
(2)
(3)
(4)
Locking Ring
Top Metal Cover
Valve Module
Ball Relief
Valve
Diaphragm
STEP 6
Insert Sensor Window
into place.
Sensor
Window
STEP 7
Lock the Battery Cover
and Sensor Window
into place using the
Allen Wrench provided.
Insert Latch Screw Cover.
Turn water back on.
Latch Screw Cover
Allen Wrench
Lock
521 43 6
STEP 5
Make any necessary
Switch Adjustments (Refer
to Switch Adjustment Guide sticker
found on the inside of the Battery
Cover for instructions.)
STEP 4
Remove Battery Cover, and install
Batteries as shown. REMOVE ANY
LEFT OVER WATER!!
Battery Cover
Batteries
The original Flush Handle may be kept and used as an alternative manual flush option. A Push Button Conversion Kit (PBCK) is
included to convert the Flush Handle into a Push Button (Refer to Push Button Conversion Instructions on next page).
4
Installation Instructions

Switch Adjustments
To make switch adjustments please refer to the following diagram.
A sticker with these directions can also be found on the inside of
the Battery Cover for your convenience.
Directions:
1. Remove the Latch Screw Cover and slightly loosen the
Latch Screw with the provided Allen Wrench.
2. Remove Sensor Window and Rubber Cover.
3. Make adjustments (refer to SWITCH ADJUSTMENT GUIDE).
4. Re-install Sensor Window and Rubber Cover. Lock into place.
521 43 6
521 43 6
SENSOR DISTANCE
30”
(75 CM)
26”
(65 CM)
22”
(55 CM)
18”
(45 CM)
FLUSH MODE (URINAL ONLY)
NORMAL
(EVERY TIME)
WATER SAVER
(EVERY OTHER TIME)
GHOST FLUSH
OFF
ON
(24 HOUR)
FLUSH VOLUME
TOILET MODE-LOW VOLUME
TOILET MODE-HIGH VOLUME
URINAL MODE-LOW VOLUME
URINAL MODE-HIGH VOLUME
FIXTURE MODE
TOILET
URINAL
- SWITCH
UP
DOWN
SWITCH ADJUSTMENT GUIDE
1
1
1
1
2
2
2
2
3
3
4
4
5
5
5
5
6
6
PUSH
PUSH
Installation Wrench
Use to disassemble and convert
handle into push button.
Use to remove
handle assembly
from flushometer
1. Use the Installation Wrench to remove the
handle assembly from the flushometer
2. Disassemble the handle assembly using the
middle part of the Installation Wrench.
3. Remove handle and hard spring and replace
with push button and soft spring.
4. Use the Installation Wrench to re-install
new assembly.
PUSH
PUSH
PBCK
Push Button Conversion Instructions
EE
(
$
5

0 Degrees - 8 Degrees
-
Sensor Angle Adjustment
Angle Adjustment Screw
OUTSIDE VIEW
INSIDE VIEW
Sensor Window
Latch
Latch Screw
1. Loosen the Latch using the provided Allen Wrench and remove the Sensor Window.
2. Using a small Phillips Head Screwdriver slowly turn the Angle Adjustment Screw clockwise
to increase the sensor angle downward or counter-clockwise to decrease the angle.
(Sensor angle can be adjusted downward a maximum of 8 degrees).
Important Note: When the sensor is angled, the sensor beam becomes longer.
Therefore, the sensor range must be offset by applying a shorter sensor range using
the switch adjustments. Make sure to set switches 1 & 2 up (18”) or 1 up & 2 down (22”)
when angling the sensor for proper operation.
3. Re-install Sensor Window and lock the Latch into place with the provided Allen Wrench.
Directions:
Replacing Batteries
Directions:
To install batteries or make battery changes please refer to the following
diagram.
1. Remove the Latch Screw Cover and slightly loosen the
Latch Screw with the provided Allen Wrench.
2. Turn the Latch forward and remove the Battery Cover by
pulling it slightly up and out to the right.
3. Install Four (4) AA Alkaline Batteries.
Note: Make sure batteries are inserted correctly.
4. Check to see that the red light comes on and then turns off
inside the Sensor Window. Note: If the light does not come on,
then the batteries might not be making proper contact.
5. Re-install Battery Cover, lock into place with Allen Wrench, and
insert Latch Screw Cover.
6

PUSH
®
HYBRIDFLUSH Accessories (SOLD SEPARATELY)
Push Button Conversion Kit (PBCK)
PUSH
PUSH
The Push Button Complete Assembly (PB-C) includes all the
necessary parts of the push button that replaces the existing cap
to convert it into a mechanical push button. Normally, the PB-C is
used when changing from an existing automatic flush valve that
requires the handle area to be capped off.
®
By using the push button with the HYBRIDFLUSH system the user
is able to flush the urinal or toilet manually even when the batteries
®
on the HYBRIDFLUSH system are drained. Installation of the push
button also solves the “handle kicking problem” usually associated
with flushometer handles therefore reducing maintenance from
leaky seals and extending the life of the flushometer.
The Push Button Conversion Kit (PBCK) includes a push button
and spring that replaces the existing flush handle and spring to
convert it into a mechanical push button.
®
By using the push button with the HYBRIDFLUSH system the user
is able to flush the urinal or toilet manually even when the batteries
®
on the HYBRIDFLUSH system are drained. Installation of the push
button also solves the “handle kicking problem” usually associated
with flushometer handles therefore reducing maintenance from
leaky seals and extending the life of the flushometer.
Push Button Complete (PB-C)
Handle Cover (HC801)
The Handle Cover (HC801) is used to cap off handle area when the
manual handle or the push button is not desired.
7

1
2
3
4
5
8
7
17
11
9
12
13
14
16
15-1
15-2
6
Refer to
Page 10 for
Diaphragm/Repair Kit
Reference Chart
8
Parts Diagram

REF PICTURE PART # DESCRIPTION REF PICTURE PART # DESCRIPTION
1
SC801 Screw for Top Plastic Cover DI-BRV-U05 Ball Relief Valve Assembly for
HYBRIDFLUSH® - Urinal 0.5gpf
2 PC801 Plastic Cover for Housing DI-BRV-U10 Ball Relief Valve Assembly for
HYBRIDFLUSH® - Urinal 1.0gpf
3 PH801 Plastic Housing Assembly DI-BRV-U15 Ball Relief Valve Assembly for
HYBRIDFLUSH® - Urinal 1.5gpf
N/S EMA801 Electronic Module Assembly DI-BRV-U18
Ball Relief Valve Assembly for
HYBRIDFLUSH® - Urinal
0.125gpf or 1/8gpf
4 SC801 Screw for Plastic Housing DI-BRV-T12
Ball Relief Valve Assembly for
HYBRIDFLUSH® - Water Closet
1.28gpf
5 AABAT AA Cell Alkaline Battery (Each) DI-BRV-T16
Ball Relief Valve Assembly for
HYBRIDFLUSH® - Water Closet
1.6gpf
6 MBA801 HYBRIDFLUSH® Motor & Base
Assembly DI-BRV-T35
Ball Relief Valve Assembly for
HYBRIDFLUSH® - Water Closet
3.5gpf
7 EM801 Electronic Module
8 RC801 Rubber Cover for Electronic
Module
9 BC801 Battery Cover (Metal)
11 CO801 Top Metal Cover
12 SWA801 Sensor Window Assembly
13 AW801 Allen Wrench for Sensor
Window Screw
14 WSC801 Cover for Sensor Window
Screw
15-1 LR801S-1 Locking Ring for Sloan Valve
Body
15-2 LR801Z-1 Locking Ring for Zurn Valve
Body
16 WR801 Installation Wrench
17
HYBRIDFLUSH® SENSOR OPERATED FLUSH VALVE SYSTEM PARTS Ball Relief Valves for HYBRIDFLUSH®
Parts List
9

REF PICTURE PART # DESCRI PTION REF PICTURE PART # DESCRIPTION
DI-H-U05
Diaphragm Assembly for
HYBRIDFLUSH® - Urinal 0.5gpf DI -SH-U05 Silicone Diaphragm Assembly for HYBRIDFLUSH® - Urinal 0.5gpf
DI-H-U10 Diaphragm Assembly for
HYBRIDFLUSH® - Urinal 1.0gpf DI -SH-U10 Silicone Diaphragm Assembly for HYBRIDFLUSH® - Urinal 1.0gpf
DI-H-U15 Diaphragm Assembly for
HYBRIDFLUSH® - Urinal 1.5gpf DI -SH-U15 Silicone Diaphragm Assembly for HYBRIDFLUSH® - Urinal 1.5gpf
DI-H-U18
Diaphragm Assembly for
HYBRIDFLUSH® - Urinal 0.125gpf
or 1/8gpf
DI -SH-U18
Silicone Diaphragm Assembly for
HYBRIDFLUSH® - Urinal 0.125gpf
or 1/8gpf
DI-H-T12
Diaphragm Assembly for
HYBRIDFLUSH® - Water Closet
1.28gpf
DI -SH-T12
Silicone Diaphragm Assembly for
HYBRIDFLUSH® - Water Closet
1.28gpf
DI-H-T16
Diaphragm Assembly for
HYBRIDFLUSH® - Water Closet
1.6gpf
DI -SH-T16
Silicone Diaphragm Assembly for
HYBRIDFLUSH® - Water Closet
1.6gpf
DI-H-T35
Diaphragm Assembly for
HYBRIDFLUSH® - Water Closet
3.5gpf
DI -SH-T35
Silicone Diaphragm Assembly for
HYBRIDFLUSH® - Water Closet
3.5gpf
REF PICTURE PART # DESCRI PTION REF PICTURE PART # DESCRIPTION
DI-RKH-U05 Diaphragm Repair Kit for
HYBRIDFLUSH® - Urinal 0.5gpf DI -SRKH-U05 Silicone Diaphragm Repair Kit for HYBRIDFLUSH® - Urinal 0.5gpf
DI-RKH-U10 Diaphragm Repair Kit for
HYBRIDFLUSH® - Urinal 1.0gpf DI -SRKH-U10 Silicone Diaphragm Repair Kit for HYBRIDFLUSH® - Urinal 1.0gpf
DI-RKH-U15 Diaphragm Repair Kit for
HYBRIDFLUSH® - Urinal 1.5gpf DI -SRKH-U15 Silicone Diaphragm Repair Kit for HYBRIDFLUSH® - Urinal 1.5gpf
DI-RKH-U18
Diaphragm Repair Kit for
HYBRIDFLUSH® - Urinal 0.125gpf
or 1/8gpf
DI -SRKH-U18
Silicone Diaphragm Repair Kit for
HYBRIDFLUSH® - Urinal 0.125gpf
or 1/8gpf
DI-RKH-T12
Diaphragm Repair Kit for
HYBRIDFLUSH® - Water Closet
1.28gpf
DI -SRKH-T12
Silicone Diaphragm Repair Kit for
HYBRIDFLUSH® - Water Closet
1.28gpf
DI-RKH-T16
Diaphragm Repair Kit for
HYBRIDFLUSH® - Water Closet
1.6gpf
DI -SRKH-T16
Silicone Diaphragm Repair Kit for
HYBRIDFLUSH® - Water Closet
1.6gpf
DI-RKH-T35
Diaphragm Repair Kit for
HYBRIDFLUSH® - Water Closet
3.5gpf
DI -SRKH-T35
Silicone Diaphragm Repair Kit for
HYBRIDFLUSH® - Water Closet
3.5gpf
Diaphragm Repair Kits for HYBRIDFLUSH®Sil icone Diaphragm Repair Kits for HYBRIDFLUSH®
Diaphragm Assemblies for HYBRIDFLUSH®Silicone Diaphragm Assemblies for HYBRIDFLUSH®
Diaphragm/Repair Kit Reference Chart
10