Analogic bk ultrasound 2300 Series User manual

Service Manual
2300 Ultrasound System
(bk3000/bk3500/bk5000)
SM34584-10
August 2018 For Qualified Service Technicians Only

LEGAL MANUFACTURER
BK Medical ApS
Mileparken 34
2730 Herlev
Denmark
Tel.: [phone] / Fax: [phone]
www.bkultrasound.com
Email: [e-mail]
The serial number label on a BK Medical product contains information about the year of manufacture.
Trademarks
DICOM is the registered trademark of the National Electrical Manufacturers Association for its standards
publications relating to digital communications of medical information.
TeamViewer is a trademark of TeamViewer GMBH.
Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the
United States and/or other countries.
bk3000 = Ref. Type 2300
bk3500 = Ref. Type 2300
bk5000 = Ref. Type 2300
© 2018 BK Medical ApS
Information in this document may be subject to change without notice.

1 General Information
2 Service Notes
3 Checking Procedure
4 Troubleshooting
5 Adjustment Procedure
6 Mechanical Parts
7 Preventative Maintenance
8 Theory of Operation
9 System Connections
10

bk3000 – bk3500 – bk5000 General Information
SM34584-10 1-1
Section 1
GENERAL INFORMATION
CONTENTS PAGE
1.1 Safety Aspects ................................................................................................................................................... 2
1.1.1 Terms and Symbols..............................................................................................................................2
1.1.2 Warnings and Cautions.........................................................................................................................3
1.2 System Overview ............................................................................................................................................... 4
1.2.1 System Configuration............................................................................................................................4
1.2.2 Exploded Views and Part Lists...............................................................................................................5
1.2.2.1 Engine ........................................................................................................................................................... 5
1.2.2.2 bk3000/bk5000 (No Battery Module) ............................................................................................................... 9
1.2.2.3 bk3500......................................................................................................................................................... 13
1.2.2.4 Battery Module............................................................................................................................................. 15
1.3 System Connectors......................................................................................................................................... 17
1.3.1 Rear System Connectors ....................................................................................................................17
1.3.2 Gooseneck System Connector ............................................................................................................18
1.4 Ground Protection........................................................................................................................................... 18
1.5 Special Tools and Equipment........................................................................................................................ 19
1.5.1 Final Reassembly...............................................................................................................................19
1.5.2 Checking Procedure (Section 3) ..........................................................................................................19
1.5.3 Troubleshooting (Section 4).................................................................................................................19
1.5.4 Mechanical Parts (Section 6)...............................................................................................................19
1.5.5 Electrical Safety Test (Section 1) .........................................................................................................19

General Information bk3000 – bk3500 – bk5000
1-2 SM34584-10
1.1 Safety Aspects
The System complies with:
•EN/IEC 60601-1 (2006)
•EN 60601–2–37 (2007)
•ANSI/AAMI ES60601-1 (2005)
•CAN/CSA C22.2 No.601.1 (2008)
It fulfils the requirements for dust protection (IP20) for ordinary equipment specified in EN 60529.
The System is classified as follows:
•
Electrical safety class (IEC/EN 60601-1):
Class I
•
Transducer Input Module: Type B (Body)
•
ECG Input Module: Type BF (Body Floating)
1.1.1 Terms and Symbols
Throughout this manual the following terms are used to indicate a situation that requires
safety precautions:
WARNING
Describes precautions necessary to prevent (patient or user) injury or loss of life.
CAUTION
Describes precautions necessary to protect the scanner and other associated
equipment from harm.
Symbol Name Description
ATTENTION
Consult accompanying User Guide when this sign is encountered on the
instrument, to avoid reducing its safety
Potential
Equalisation
Terminal connected to the chassis. Should be connected to corresponding
terminals on other equipment to eliminate potential differences.
Protective
Earth
Additional protective ground (earth).
Type CF
CF: Isolated from earth. Maximum Patient Leakage Current under:
•Normal Conditions: ≤10µA
•Single Fault Conditions: ≤50µA.
Type BF
BF: Isolated from ground.
Maximum Patient Leakage Current under:
•Normal Conditions: ≤100µA
•Single Fault Conditions: ≤500µA.
Type BF
BF: Defibrillator proof.
Type B
B: Maximum Patient Leakage Current under:
•Normal Conditions: ≤100µA
•Single Fault Conditions: ≤500µA.
IP20
SEALING
Dust and immersion protected according to IEC Publication 529.
Stand-by
Push button to switch scanner from stand-by to active. (The power supply cord
is the means of separation from the main power supply.)
Off
Main power supply off.
On
Main power supply on.
Non-ionizing
radiation
Ultrasound scanner emits acoustic radiation.
STERILE
Device is in sterile condition.

bk3000 – bk3500 – bk5000 General Information
SM34584-10 1-3
1.1.2 Warnings and Cautions
For your own and others safety carefully read the following:
Warnings:
•Opening the instrument can expose live parts.
•Any work done on the open instrument with power on must only be done by BK Medical or their
authorized representatives, who are aware of the hazards involved.
•Any repair on the system must be followed by an electrical safety test to verify a continuous
safe operation of the system.
•Use only the original mains cable. NEVER USE EXTENSION CABLES!
•The system contains a Lithium battery. This battery must not, under any circumstance, be
removed or replaced by the user as there is danger of explosion.
Personal Safety:
Be aware that service technicians may be at risk of infection due to contaminated equipment,
especially puncture guides/needles and transducers. The following precautions should be
taken:
•At the hospital – before working on or receiving any equipment – ask staff to sterilize
transducers and puncture guides. Consoles must be also disinfected. Hospital staff should
follow the recommendations in the Care and Cleaning Guide.
•Use gloves when working with equipment that may be contaminated, especially if you have
open wounds or scratches.
•Equipment that may be contaminated must be sterilized before being returned to a customer.
Follow the recommendations in the Transducer User Guide.
•Always wash your hands after working with the equipment.
•If you scratch yourself on contaminated equipment, immediately contact the hospital staff or
see a doctor.
Cautions:
•Always use the correct fuses.
•Switch off all equipment before connecting or disconnecting their interfaces. Failure to do so
could damage the equipment.
•The power supply cord is the means of connecting the system from the main power supply.

General Information bk3000 – bk3500 – bk5000
1-4 SM34584-10
1.2 System Overview
The 2300 product family of systems is comprised of 4 models:
•bk3000
•bk3500
•bk5000
•EB2300 (for OEM)
Except where otherwise noted, this manual refers to the generic (base) system.
bk3000/bk5000 System bk3500 System
Note:
The bk5000 and bk3000 also comes with the optional 4-
wheel, Battery Module base shown here
on the bk3500.
1.2.1 System Configuration
The various models can be factory-configured with a variety of hardware and software
options (for example, Video In, ECG, or Battery Module).
Note:
Available options are model-specific. Refer to the relevant
Product Data Sheet
for details.
The type number of the 2300 system = Ref. Type 2300.
Model Product Data Sheet (Part Numbers)
bk3000 16-01256
bk3500 16-01413
bk5000 16-01375

bk3000 – bk3500 – bk5000 General Information
SM34584-10 1-5
1.2.2 Exploded Views and Part Lists
1.2.2.1 Engine
108
104
100
112
111
109
107
116
114
113
102
101

General Information bk3000 – bk3500 – bk5000
1-6 SM34584-10

bk3000 – bk3500 – bk5000 General Information
SM34584-10 1-7
Item Model Reference Description Spare Part Order Image
100
bk3000 /
bk5000 10-73380-01
bk3000/bk5000 Engine
10-73380S-01
bk3000 /
bk5000 10-77659-01
bk3000/bk5000 Engine Battery Model
10-77659S-01
bk3500 10-77659-11 bk3500 Engine 10-77659-11S
101 6-74830-01 Holder for Engine Top 10-78413S-01
102 6-74829-01 Holder for Engine Bottom 10-78412S-01
6-75914-01 Rear Door Holder 10-78425S-01
104 10-73584-01 Frontend Beamformer Board 10-78082S-01
6-74816-03 Transducer Connector Lock 10-74816S-01
107 10-74319-01 Frontend Power Supply 10-78086S-01
108 10-73423-01 SCP Board 10-78087S-01
109 21-04491-01 Carrier & COM Express Module 10-78081S-01
QB0041 Lithium Battery 3V Type CR2032 QB0041
111 21-04492-01 Riser board 10-04492S-01
112 bk3000 /
bk5000 21-04895-01 ATX Power Supply 10-04895S-01
113a bk3000 /
bk5000
10-77024-01 /
21-05320-01 HDD SSD (OS & Console SW) 10-77024S-01
113b bk3500 21-05320-01 HDD SSD (OS & Console SW) 10-80044-01S
114 10-77025-01 HDD SATA (patient data drive) 10-77025S-01

General Information bk3000 – bk3500 – bk5000
1-8 SM34584-10
bk3000 /
bk5000 101420 Video Grabber 10-78035S-01
116 21-05593-01 GPU Board 10-78034S-01
16 108113 SATA Cable for HDD 10-79304S-01
18 155-001197 USB Cable (Frontend Beamformer
Board to Carrier Board) 10-79305S-01
6 10-73800-01 High Voltage Cable (Frontend Power
Supply to Frontend Beamformer Board)
10-73800S-01
7 10-73801-01 Extender cable (ATX Power Supply to
GPU Board) 10-73801S-01
20 10-73802-01 Extender cable (ATX Power Supply to
Frontend Beamformer Board) 10-73802S-01
21 10-73803-01 Riser board cable 10-73803S-01
10-73810-01 Power Button cable 10-73810S-01
19 10-73399-01 Extender cable (ATX Power Supply to
GPU) 10-73399S-01
10-73400-01 Extender cable (ATX Power Supply to
Frontend Power Supply) 10-73400S-01
17 21-04539-01 High Speed Cable (Frontend
Beamformer Board & SCP Board) 10-04539S-01
21-04801 Fan for Frontend Beamformer Board 10-04801S-01
10-76093-01 Fan for Frontend Power Supply 10-76093S-01
21-04802-01 Fan for COM Express module 10-04802S-01
21-04803-01 Fan for SCP board 10-04803S-01
10-76096-01 Fan for SCP board (60x60mm) 10-76096S-01
10-76094-01 Fan 70x70mm 10-76094S-01

bk3000 – bk3500 – bk5000 General Information
SM34584-10 1-9
1.2.2.2 bk3000/bk5000 (No Battery Module)
208
205
213
226
214
200
221
211
209
210
222
223
225
215
216
217
220

General Information bk3000 – bk3500 – bk5000
1-10 SM34584-10
standard model battery model

bk3000 – bk3500 – bk5000 General Information
SM34584-10 1-11
Item Reference Description Spare Part Order Image
200 10-73392-01
Monitor Assembly 10-73392S-01
10-73816-01
Loud Speaker cable 10-73816S-01
205 10-73382-01
Monitor Arm Assembly (incl cables) 10-73382S-01
2 10-73806-01 Monitor Power & Monitor HDMI
cables in shielded harness
10-79303S-01
21-77016-01
208 NP0182 Keyboard NP0182S
209 NT0182 Trackball NT0182
210 ZN0053 Slider Knobs/TGC Button Kit (8 pcs)
ZN0053
211 UD1203 Dial Button Kit (4 Dials) UD1203
3 155-001191 USB Cable for Integrated Printer
and Keyboard Controller
10-79306S-01
213 21-04683-01
DVD Drive 21-04683-01
214/10
AO1009 Data Cable for DVD AO1009
216/8 AQ1770 Cable for Keyboard 50 Pins AQ1770 / 115567S
Kit of 2 x Cable for Keyboard 50
pins with ferrite chokes
10-79893-01S
217 ZH0816 Keyboard Controller Board ZH0816S
4 10-73811-01
Power Cable for Keyboard 10-73811S-01
DZ9028 Transducer Holder Integrated DZ9028
220 DZ9030 Release Lever Left Side DZ9030
221 DZ9031 Release Lever Right Side DZ9031
222 DZ9032 Friction Adjustment Knob DZ9032
223 YO0629 Washer for Knob YO0629
5 21-04535-01
USB Connector for Gooseneck 10-04535S-01
225 AO0477 USB Cable External AO0477
226 6-74834-01 Engine Enclosure Left 10-78420S-01
6-75234-01 Engine Enclosure Right 10-78422S-01

General Information bk3000 – bk3500 – bk5000
1-12 SM34584-10
6-74836-01 Engine Enclosure with XD Holes 10-78421S-01
6-75005-01 Top L-Frame for Engine 10-78424S-01
6-75912-01 Rear Door (metallic version) 10-75912S-01
6-82923-01 Rear Door (new improved plastic
version)
6-82923-01
6-75914-01 Bracket for Rear Door 10-78425S-01
10-73379-01
Wheelbase (Wheel and Keyboard
and Monitor Arm)
10-73383S-01
6-74837-01 Gooseneck Cover (upper side) 10-78423S-01
6-82656-01 Gooseneck 6-82656-01
YJ0023 Trackball Ring YJ0023
1 10-73810-10 Power button cable (rev. 5) (with
button)
10-77619S-01
Kit of HDMI and 12V Power cables
for display
10-79303S-01
11 10-73812-01 DC power for integrated printer TBA
12 105899 USB cable for integrated printer TBA
13 10-74914-01
Light sensor cable TBA
14 65WHBB30C0
28 pin display signal cable TBA
15 10-73815-01
9 pin backlight cable 10-73815S-01
22 10-73804-01
Cbl Assy, Power and
Communication SCP to ECG
TBA
23 109976 Cbl USB 3.0 Type A to B 1M
(keyboard)
TBA

bk3000 – bk3500 – bk5000 General Information
SM34584-10 1-13
1.2.2.3 bk3500
300
301
302
306
308
305
325
326
319
321 - 323
310
309
PCAP
Controller
Board
Touch
Encoder
Board
Keyboard Main Board
Keyboard Interface Board
Barcode Reader
(optional)
10 4" Display
&
PCAP Stackup
USB to LVDS Display
Board
To Integrated
Printer
23
4
12
USB t o/from
Ultr asound Engine Module
DC Power from
Ultr asound Engine Module
USB t o/from
Ultr asound Engine Module
Track
Ball

General Information bk3000 – bk3500 – bk5000
1-14 SM34584-10
Item Reference Description Spare Part Order Image
300
10-73392-01 Monitor Assembly 10-73392S-01
301
10-78112-01 Control Panel 10-78112S-01
302
10-78014-01 Gel holder 10-78014S-01
6-80994-01 Cup, Gel Holder 10-80994S-01
6-80995-01 Elastomer Insert Gel Holder 10-80995S-01
305
10-78013-01 Transducer Holder, Right 10-78013S-01
306
10-78013-02 Transducer Holder, Left 10-78013S-02
6-81194-01 Transducer Holder, Green 10-81194S-01
308
6-81214-01 Connection Cover Plate (for Barcode
Reader and Printer)
Not Available
309
10-73382-01 Monitor Arm Assembly (incl cables) 10-73382S-01
310
Trackball 10-05331S-01
10-77854-01 10.4” LCD Touch Screen Assembly 10-77854S-01
10-77949-01 Keyboard Interface Board Assembly 10-77949S-01
10-78007-01 Keyboard Main Assembly 10-78007S-01
21-78008-01 USB to LVDS Converter Board 10-78008S-01
Touch Controller NLT USB PCAP
Assembly
10-78009S-01
10-78262-01 Touch Encoder 10-78262S-01
LED Driver BD 15V 10-78389S-01
6-81000-01 Bezel, Control Panel Touch Screen 10-81000S-01
319
6-81004-01 Knob, Encoder, Control Panel 10-81004S-01
6-81012-01 Keypad Panel for Control Panel 10-81012S-01
321
6-81019-01 Main Button, Control Panel 10-81019S-01
322
6-81019-02 Freeze Button, Control Panel 10-81019S-02
323
6-81019-03 Q Button, Control Panel 10-81019S-03
6-81020-01 Elastomer, Inner, Keyboard 10-81020S-01
325
6-80992-01 Handle, Support Section, Control Panel Not Available
326
6-80993-01 Handle, Cover, Control Panel Not Available
6-81026-01 Bracket, Transducer/Gel Holder (Right
Hand Side)
Not Available
6-81026-02 Bracket, Transducer/Gel Holder (Left Hand
Side)
Not Available
YJ0023 Trackball Ring YJ0023
327
6-74828-01 Gooseneck 6-74828-01

bk3000 – bk3500 – bk5000 General Information
SM34584-10 1-15
1.2.2.4 Battery Module
Note:
Applicable only to systems configured with a Battery Module.
400
401 (x8)
400
400
Item Reference Description Spare Part
Order
Image
400 10-77638-01 Battery Module Assembly 10-77638-01S
401 UA1225 Battery (the Battery Module
requires 8 batteries.) UA1225
106339 Battery Module Power Supply TBA

General Information bk3000 – bk3500 – bk5000
1-16 SM34584-10
10-74423-01 Battery Connector Board TBA
10-74425-01 Battery Controler board TBA
21-054563-01 Battery Display Assy with Cables 10-74695-02S