Analytical Technology F12D Series User manual

i
O&M Manual(Rev-G)
Home OfficeEuropeanOffice
AnalyticalTechnology, Inc.ATI (UK)Limited
6 Iron Bridge DriveUnit1 &2 Gatehead Business Park
Collegeville, PA19426 Delph New Road, Delph
Saddleworth OL3 5DE
Ph: 800-959-0299 Ph: [phone]
610-917-0991
Fax: [phone]Fax: [phone]
Email: [e-mail]:[e-mail]
SeriesF12/D
ToxicGasTransmitter
With H10 SmartSensor

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O&M Manual(Rev-G)
PRODUCT WARRANTY
AnalyticalTechnology,Inc.(Manufacturer) warrantstothe Customerthatifanypart(s)
ofthe Manufacturer'sproductsprovestobe defectiveinmaterialsorworkmanship
withinthe earlierof18 monthsof the dateof shipmentor12monthsof the dateofstart-
up,suchdefectivepartswillbe repaired orreplacedfreeofcharge.Inspectionand
repairstoproductsthoughttobe defectivewithinthewarrantyperiodwillbe completed
atthe Manufacturer's facilitiesinCollegeville,PA. Productson whichwarrantyrepairs
arerequired shall be shippedfreight prepaidtothe Manufacturer. The product(s)willbe
returnedfreightprepaidandallowed ifitisdeterminedbythe manufacturerthatthe
part(s)failed duetodefectivematerialsorworkmanship.
Thiswarrantydoesnotcoverconsumableitems,batteries,orwearitemssubjectto
periodicreplacement includinglampsand fuses.
Gassensors,exceptoxygen sensors,arecovered bythiswarranty,butaresubjectto
inspectionforevidenceofextended exposuretoexcessivegasconcentrations.Should
inspectionindicatethatsensorshavebeen expended ratherthan failed prematurely,the
warrantyshall not apply.
TheManufacturerassumesno liabilityforconsequentialdamagesofanykind,and the
buyerbyacceptanceofthisequipmentwill assumeall liabilityforthe consequencesof
itsuseormisusebytheCustomer,hisemployees,orothers.Adefectwithinthe
meaningofthiswarrantyisanypartofanypieceofaManufacturer's productwhich
shall,when suchpartiscapableofbeingrenewed,repaired,orreplaced,operateto
condemnsuchpieceofequipment.
Thiswarrantyisinlieu ofall otherwarranties(includingwithoutlimitingthe generalityof
the foregoingwarrantiesofmerchantabilityand fitness foraparticularpurpose),
guarantees,obligationsorliabilitiesexpressed orimpliedbythe Manufacturerorits
representativesandbystatuteorruleof law.
Thiswarrantyisvoidifthe Manufacturer's product(s)hasbeen subjecttomisuseor
abuse,orhasnotbeen operated orstoredinaccordancewithinstructions,orifthe
serialnumberhasbeenremoved.
AnalyticalTechnology,Inc.makesnootherwarrantyexpressed orimpliedexceptas
statedabove.

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O&M Manual(Rev-G)
TableofContents
SAFETY........................................................................................................................VII
WARNINGS........................................................................................................................ VII
HAZARDOUS LOCATION INSTALLATION ....................................................................................VII
PART1 -INTRODUCTION............................................................................................... 1
1.1 GENERAL................................................................................................................1
1.2 H10 SMART SENSORS ..............................................................................................2
1.3 SPECIFICATIONS....................................................................................................... 4
PART2–MECHANICALINSTALLATION.......................................................................... 5
2.1 TRANSMITTER MOUNTING.........................................................................................5
2.2 ENCLOSURE DIMENSIONS ..........................................................................................5
2.3 WALL AND PIPE MOUNTING ......................................................................................6
2.4 PANEL MOUNTING (REMOTE SYSTEMS ONLY)...............................................................8
2.5 DUCT SENSOR MOUNTING ........................................................................................9
2.6 DUCT MOUNT (INTEGRAL)......................................................................................11
2.7 GENERATOR INSTALLATION/REMOVAL....................................................................... 12
PART3–ELECTRICALCONNECTIONS.......................................................................... 13
3.1 TRANSMITTER CONNECTIONS ...................................................................................13
3.2 TERMINAL BOARD -SENSOR CONNECTIONS ................................................................15
3.3 TERMINAL BOARD –LOOP POWER CONNECTIONS........................................................16
3.4 HEATED SENSOR HOUSING WIRING ..........................................................................17
3.5 REMOTE SENSOR WIRING .......................................................................................18
3.6 HEATED SENSOR WIRING (AC OR 12/24VDC POWERED)............................................19
3.7 HEATED REMOTE SENSOR WIRING (LOOP POWERED)...................................................20
3.8 DUCT MOUNT SENSOR WIRING ...............................................................................21
3.9 SENSOR CONNECTIONSWITH 6FTCABLE.................................................................... 22
3.10 AC POWERED RELAY BOARD (OPTION)......................................................................23
3.11 DC POWERED RELAY BOARD (OPTION)......................................................................24
3.12 RELAY CONFIGURATION ..........................................................................................24
3.13 REMOTE RESET INPUT.............................................................................................25
3.14 WIRING EXAMPLES ................................................................................................26
3.15 AC POWERED ALARM RELAY BOARD WIRING .............................................................27
3.16 DC POWERED ALARM RELAY BOARD WIRING .............................................................28
3.17 HART POINT-TO-POINT (2-WIRE)........................................................................... 30
3.18 COMMUNICATIONS JUMPER SETTING ........................................................................31

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O&M Manual(Rev-G)
PART4-OPERATION.................................................................................................. 32
4.1 OPERATOR INTERFACE PANEL......................................................................................... 32
4.2 STARTUP ....................................................................................................................34
4.3 MAIN DISPLAY ............................................................................................................37
4.4 POP-UP DISPLAYS ........................................................................................................38
4.5 MAIN MENU ..............................................................................................................40
4.6 SETUP MENU..............................................................................................................40
4.7 SENSOR MENUS,METHODS,AND SETTINGS......................................................................41
4.8 ALARM MENUS,METHODS,AND SETTINGS ...................................................................... 52
4.9 DATA-LOG MENUS,METHODS,AND SETTINGS .................................................................. 63
4.10 I/O MENUS,METHODSAND SETTINGS .......................................................................... 69
4.11 PANEL MENUS,METHODS,AND SETTINGS...................................................................... 80
4.12 SYSTEM MENU.......................................................................................................... 85
PART5–MAINTENANCE............................................................................................. 87
PART6–SPAREPARTS................................................................................................ 89

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O&M Manual(Rev-G)
TableofFigures
FIGURE 1. TRANSMITTER W/SENSOR &GENERATOR.... 1
FIGURE 2. ENCLOSUREDIMENSIONS,(RS485 NO
RELAYS).......................................................... 5
FIGURE 3DEEP ENCLOSUREDIMENSIONS ................... 6
FIGURE 4WALL/PIPE MOUNTING BRACKET ................... 6
FIGURE 5. WALL MOUNTING DIAGRAM ......................... 7
FIGURE 6. PIPE MOUNTINGDIAGRAM ........................... 7
FIGURE 7. PANELMOUNTING DETAILS [DEEP CASE]....... 8
FIGURE 8. DUCT-MOUNTSENSOR HOLDER ................... 9
FIGURE 9DUCT MOUNT SENSOR EXPLODED VIEW....... 9
FIGURE 10. DUCT-MOUNTADAPTER (ATI-0670)........ 10
FIGURE 11. DUCT-MOUNTASSEMBLY ........................ 10
FIGURE 12 -DUCT MOUNT (INTEGRAL)TRANSMITTER
DIMENSIONS .................................................. 11
FIGURE 13 -GENERATOR EXPLODED VIEW ............... 12
FIGURE 14. F12/D TRANSMITTER CONFIGURATIONS .. 13
FIGURE 15. SENSOR/GENERATOR TERMINAL WIRING .15
FIGURE 16. POWER AND COMMUNICATION TERMINALS.16
FIGURE 17 -HEATED SENSOR WIRING DIAGRAM ....... 17
FIGURE 18 –REMOTE SENSORWIRING ...................... 18
FIGURE 19 –REMOTE SENSORWIRING ...................... 19
FIGURE 20 –HEATED REMOTE SENSOR WIRING ........ 20
FIGURE 21 –DUCT MOUNT SENSOR WIRING ............. 21
FIGURE 22 –WIRING CONNECTIONS –6FTSENSOR
CABLE ........................................................... 22
FIGURE 23 -AC POWERED ALARM RELAY CONTACTS 23
FIGURE 24 -DC POWERED ALARM RELAY CONTACTS 24
FIGURE 25 -RELAY CONFIGURATION JUMPER LOCATION
.................................................................... 25
FIGURE 26 –REMOTE RESET INPUT ......................... 25
FIGURE 27 -ATI A17/B14 RECEIVER MODULES........ 26
FIGURE 28 -AC POWERED ALARM RELAY BOARD
WIRING ......................................................... 27
FIGURE 29 -DC POWERED ALARM RELAY BOARD
WIRING ......................................................... 28
FIGURE 30 –CURRENT LOOP OUTPUT...................... 29
FIGURE 31 -HART POINT-TO-POINT (2-WIRE)......... 30
FIGURE 32. COMM.INTERFACE JUMPER ................... 31
FIGURE 33. OPERATOR INTERFACEPANEL ................ 32
FIGURE 34. EXAMPLE EDIT ..................................... 33
FIGURE 35. TRANSMITTER REVIEW DISPLAYS ........... 34
FIGURE 36. SENSOR REVIEW DISPLAY ..................... 35
FIGURE 37. GENERATOR NORMAL REVIEW ............... 36
FIGURE 38. GENERATOR TROUBLE REVIEW.............. 36
FIGURE 39. MAIN DISPLAY ...................................... 37
FIGURE 40. MAIN DISPLAY TROUBLE INDICATION....... 38
FIGURE 41. SENSOR REMOVED DISPLAY .................. 38
FIGURE 42. GENERATOR REMOVED DISPLAY ............ 39
FIGURE 43. MAIN MENU .......................................... 40
FIGURE 44. ALARM ACTIVE MENU............................ 40
FIGURE 45. SETUP MENU....................................... 40
FIGURE 46. SENSOR MENU..................................... 41
FIGURE 47. SENSOR SETTINGS MENU ..................... 41
FIGURE 48. SENSOR MODEL MENU ......................... 41
FIGURE 49. SENSOR RANGE MENU ......................... 42
FIGURE 50. DATA-LOG WARNING MESSAGE ............. 42
FIGURE 51. SENSOR CALIBRATION MENU................. 44
FIGURE 52. SENSOR ZERO CAL.SETUP ................... 44
FIGURE 53. SENSOR ZERO CAL.MENUS................... 44
FIGURE 54 SENSOR SPAN CAL.SETUP .................... 45
FIGURE 55. SENSOR SPAN CAL.MENUS .................. 45
FIGURE 56. SENSOR CALIBRATION HISTORY MENUS .46
FIGURE 57. AUTO-TEST MENU ................................ 47
FIGURE 58. AUTO-TEST SETUP MENU...................... 48
FIGURE 59. AUTO-TEST SETUP OPTIONS MENU ........ 48
FIGURE 60. AUTO-TEST NEXT AT MENU .................. 48
FIGURE 61. AUTO-TEST HISTORY MENU................... 49
FIGURE 62. GAS GENERATOR DISPLAY .................... 49
FIGURE 63. AUTO-TEST STATUS DISPLAY................. 50
FIGURE 64. AUTO-TEST STATUS DISPLAY SEQUENCE 51
FIGURE 65. ALARMS MENU ..................................... 52
FIGURE 66. TOXIC GAS ALARMS............................. 52
FIGURE 67. OXYGEN DEFICIENCY ALARMS ............... 52
FIGURE 68. HIGH ALARM OPERATION ...................... 53
FIGURE 69. LOW ALARM OPERATION ....................... 53
FIGURE 70. ALARM INDICATOR FLAGS...................... 54
FIGURE 71. ALARM STATUS MENU .......................... 54
FIGURE 72. ALARM RESET MENU ............................ 54
FIGURE 73. ALARM SETTING MENUS........................ 55
FIGURE 74. TROUBLE INDICATION ON MAIN DISPLAY .57
FIGURE 75. TROUBLE STATUS DISPLAY ................... 57
FIGURE 76. ALARM INHIBIT MENU............................ 61
FIGURE 77. ALARM TEST MENU .............................. 62
FIGURE 78. DATA LOG MENU.................................. 63
FIGURE 79. DATA LOG SETUP MENU ....................... 64
FIGURE 80. DATA LOG VIEW MENU ......................... 64
FIGURE 81. DATA LOG GRAPH VIEW........................ 65
FIGURE 82. DATA LOG GRAPH VIEW MENU .............. 65
FIGURE 83. DATA LOG SINGLE VIEW MENU .............. 66
FIGURE 84. DATA LOG PRINT EXAMPLE ................... 66
FIGURE 85. DATA LOG PRINT MENU ........................ 67
FIGURE 86. DATA LOG PRINT FORMAT MENU ........... 67
FIGURE 87. I/O MENU ............................................ 69
FIGURE 88. GRAPH OF 4-20MAOUTPUT.................. 69
FIGURE 89. 4-20MAMENU ..................................... 69
FIGURE 90. 4-20MACONTROLPAGE........................ 70
FIGURE 91. ADJUST 4MAMENU .............................. 70
FIGURE 92. ADJUST 20MAMENU ............................ 70
FIGURE 93. COM MENU ........................................ 71

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O&M Manual(Rev-G)
FIGURE 94. COM SETUP MENU .............................. 72
FIGURE 95. HART MENU ........................................ 73
FIGURE 96. HART IDENTIFICATION MENU .................. 74
FIGURE 97. HART FIND-DEVICE DISPLAY.................. 75
FIGURE 98. MODBUS MENU .................................... 76
FIGURE 99 ALARM RELAY DIAGRAM.......................... 78
FIGURE 100. RELAYS MENU.................................... 79
FIGURE 101. RELAYS MENU.................................... 79
FIGURE 102. RELAY SETUP MENU........................... 79
FIGURE 103. PANEL MENU ..................................... 80
FIGURE 104. DISPLAY MENU................................... 80
FIGURE 105. SECURITY MENU................................. 81
FIGURE 106. ACTIVATING SECURITY ........................ 82
FIGURE 107. DEACTIVATING SECURITY .................... 83
FIGURE 108. CHANGING THE SECURITY CODE .......... 84
FIGURE 109. SYSTEM MENU ................................... 85
FIGURE 110. CLOCK MENU ..................................... 85
FIGURE 111. RESET MENU ..................................... 85
FIGURE 112. VERSION MENU .................................. 86
FIGURE 113 -EXPLODED VIEW ................................ 89

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O&M Manual(Rev-G)
SAFETY
Read andunderstand thismanualbefore installing,operating, ormaintaining theF12/D Transmitter. Pay
particularattention to the warningsand cautionsbelow. Allofthewarningsandcautionsshownhereare
repeated in the appropriate sectionsofthe manual.
Protection fromhazardsmaybe impaired ifused inmanners not specified in thismanual.
Warnings
·Installationmust be inaccordancewith the recognized standardsofthe appropriate authorityin
the countryconcerned.
·Servicing ofthisunit must be performed bytrainedpersonnel.
·Before servicing, ensure localregulationsand siteproceduresare followed.
·To preventignition offlammable orcombustibleatmospheres, disconnectpowerbefore servicing.
·The transmittermust be earthed/grounded forelectricalsafetyand to limit the effectsofradio
frequencyinterference. An Earth ground point isprovided inside the unit. To maintainEMI ratings,
use shielded cable, connectingtheshield/drain tothe EARTH terminalin the unit,and the
shield/drainto an Earth Ground at the powersupply.
·Operate onlyin the specified temperature range.
·Verifytransmitterafterinstallation, afterservice events,and periodicallyto ensure the safetyand
integrityofthesystem.
·Electrostaticdischargehazard.
oTake the necessaryantistaticprecautionsif you: handle, installoruse the device in
potentiallyexplosive atmospheres.
oDo not installin a location (i.e.: neartoventilation systems) where the electrostatic
charge can increase.
oDo not clean plasticpartsin a hazardousarea.
·Use onlyPanasonicCR2032 batteries
HazardousLocation Installation
·The F12/D isnot rated forhazardouslocations

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O&M Manual(Rev-G)
Part1-Introduction
1.1General
F12/D Gas Transmitter
The F12/D GasTransmitterisused to monitorforgasleaksnearstorage cylinders, process piping,orgas
feed equipment innearlyanytypeofindustrialplant environment. It ishoused inNEMA4X,
polycarbonateenclosureand featuresan H10 SmartSensor,anon-intrusivefourbuttonuserinterface
with abacklittransflectivegraphics display,threelevelalarmswith three (optional)alarmrelays,ahigh-
resolution4-20mAcurrent loopoutput,real-timeclock,data-logger,and optionalHART™orModbus™
communicationinterface. In addition, thetransmitter
offersseveraloptionalE18 gasgenerators for
automatic, timed testing ofH10 sensors.
H10 SmartSensorand E18 Gas Generator
H10 Smart Sensors andE18 generators contain non-
volatilememoryto store information about the target
gastheywere designed to monitor, orgenerate. They
contain generalinformation about the target gas, such
asthe name, range, units,alarmsettings, along with
specificcalibration information,such asresponse to
gas, mA-Hrofusage, and calibration history.
Information istransferred into the transmitterat
startup, and wheneverone ofthe componentsis
insertedinto a live transmitter. Because allcalibration
data isstored inthememory,sensormodulesmaybe
calibratedusing a spare transmitterintheshop,and
subsequentlyinstalled intoa fieldtransmitter,
eliminatingtheneed forfield calibration.
Figure1. Transmitter w/Sensor & Generator
Sensors areinsertedinto the housingat the baseof the transmitter.Theyareeasilyremoved, and
installationissimplified bywayofan indexinggroovethat alignstheconnectorforaperfectfit. Once
installed, athreaded portcap securesitin place.
Sensors aredesigned foruseinambient airat temperaturesof-30 °Cto +60°C, at arelativehumidity
between 20and 98%RH(somesensors areratedto -40 °C, oxygensensors arerated to -10 °C).
Operating sensors in extremelydryair, orin condensing gasstreams, isnot recommended.
Generators areinsertedintothe optionalgeneratorhousing attachedto the bottom ofthe sensorhousing
at the baseofthe transmitter.Installationofageneratorissimplified bywayofan indexing groovethat
alignsthe connectorfora perfectfit. Onceinstalledapplyalittlepressureto the top of thegenerator,and
tighten theset screw(usingthe ATIscrewdriver) on the housing to provide asecurefit. AnO-Ring inthe
sensorcap providesthe mechanismforsecuring the generatorto thetransmitter.Simplypress the
generatorinto the bottomofthe sensorcap until itissecure.

ATI ModelF12/DGasTransmitterPart 1-Introduction
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O&M Manual(Rev-G)
1.2H10 SmartSensors
Gas
Part No.
Standard
Range
Minimum Range
Maximum Range
GENERALGASES
Acetylene 00-10570-200 PPM0-50 PPM 0-500 PPM
Alcohol 00-1043 0-200 PPM 0-50 PPM 0-500 PPM
Alcohol 00-1044 0-500 PPM 0-500 PPM 0-2000PPM
Ammonia 00-1010* 0-100 PPM 0-50 PPM 0-500 PPM
Ammonia 00-1011 0-1000PPM 0-500 PPM 0-2000PPM
Carbon Monoxide 00-1012* 0-100 PPM 0-50 PPM 0-1000PPM
Dimethylamine (DMA) 00-1450 0-100 PPM 0-100 PPM 0-200 PPM
Ethylene Oxide 00-1039* 0-20 PPM 0-20 PPM 0-200 PPM
Formaldehyde 00-1040* 0-20 PPM 0-20 PPM 0-200 PPM
Formaldehyde 00-1349 0-1000PPM 0-500 PPM 0-2000PPM
Hydrogen 00-10410-2000 0-500 PPM 0-2000PPM
Hydrogen 00-10130-4%0-1% 0-10 %
Nitric Oxide 00-1021 0-100 PPM 0-50 PPM 0-500 PPM
NOx 00-1181 0-200 PPM 0-50 PPM 0-500 PPM
Oxygen 00-1014 0-25% 0-10% 0-25%
Phosgene 00-1015 0-1PPM 0-1PPM 0-5PPM
Phosgene 00-1016 0-100 PPM 0-5PPM 0-100 PPM
OXIDANTGASES
Bromine 00-1000* 0-1PPM 0-1PPM 0-5PPM
Bromine 00-1001* 0-10 PPM 0-5PPM 0-200 PPM
Chlorine 00-1002* 0-1PPM 0-1PPM 0-5PPM
Chlorine 00-1003* 0-10 PPM 0-5PPM 0-200 PPM
ChlorineDioxide 00-1004* 0-1PPM 0-1PPM 0-5PPM
ChlorineDioxide 00-1005* 0-10 PPM 0-5PPM 0-200 PPM
ChlorineDioxide 00-1359 0-1000PPM 0-200 PPM 0-1000PPM
ChlorineDioxide 00-1425 0-1PPM 0-1PPM 0-5PPM
Fluorine 00-1006* 0-1PPM 0-1PPM 0-5PPM
Fluorine 00-1007* 0-10 PPM 0-5PPM 0-200 PPM
Hydrogen Peroxide 00-1042* 0-10 PPM 0-10 PPM 0-200 PPM
Hydrogen Peroxide 00-1169 0-1000PPM 0-200 PPM 0-2000PPM
Iodine 00-1036* 0-1PPM 0-1PPM 0-5PPM
Iodine 00-1037* 0-10 PPM 0-5PPM 0-200 PPM
Ozone 00-1008* 0-1PPM 0-1PPM 0-5PPM
Ozone 00-1009* 0-10 PPM 0-5PPM 0-200 PPM
Ozone 00-1358 0-1000PPM 0-200 PPM 0-1000PPM
(continued on next page)

ATI ModelF12/DGasTransmitterPart 1-Introduction
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O&M Manual(Rev-G)
ACID GASES
Hydrogen Bromide 00-1455* 0-20 PPM 0-10 PPM 0-200 PPM
Hydrogen Chloride 00-1017* 0-10 PPM 0-10 PPM 0-200 PPM
Hydrogen Cyanide 00-1018* 0-10 PPM 0-10 PPM 0-200 PPM
Hydrogen Fluoride 00-1019* 0-10 PPM 0-10 PPM 0-200 PPM
Hydrogen Sulfide 00-1020* 0-50 PPM 0-10 PPM 0-500 PPM
Hydrogen Sulfide 00-1469 0-500 PPM 0-200 PPM 0-1000PPM
NitrogenDioxide 00-1022* 0-10 PPM 0-10 PPM 0-200 PPM
Sulfur Dioxide 00-1023* 0-10 PPM 0-10 PPM 0-200 PPM
General AcidGases 00-1038* 0-10 PPM 0-10 PPM 0-200 PPM
HYDRIDE GASES
Arsine 00-1024 0-1000PPB 0-500 PPB 0-2000PPB
Arsine 00-1025 0-10 PPM 0-10 PPM 0-200 PPM
Diborane 00-1026 0-1000PPB 0-500 PPB 0-2000PPB
Diborane 00-1027 0-10 PPM 0-10 PPM 0-200 PPM
Germane 00-1028 0-1000PPB 0-500 PPB 0-2000PPB
Germane 00-1029 0-10 PPM 0-10 PPM 0-200 PPM
Hydrogen Selenide 00-1030 0-1000PPB 0-500 PPB 0-2000PPB
Hydrogen Selenide 00-1031 0-10 PPM 0-10 PPM 0-200 PPM
Phosphine 00-1032 0-1000PPB 0-500 PPB 0-2000PPB
Phosphine 00-1033 0-10 PPM 0-10 PPM 0-200 PPM
Phosphine 00-1034 0-1000PPM 0-200 PPM 0-2000PPM
Silane 00-1035 0-10 PPM 0-10 PPM 0-200 PPM
Silane 00-1285 0-1000PPB 0-500 PPB 0-2000PPB
*Corresponding E18gasgenerator available forstandardrange ofsensor,andlower.