Anderson ANM77 User manual

Anderson Thermal Solutions (Suzhou) Co., LTD
ANM77 Burner Operation Manual
No：ATS–Operation Manual–ANM77
Subject:：ANM77 Burner Operation Manual
Version ：V1.0
Author ：Wilson Sun
Review ：David

CONTENT
1. Disclaimer Notice ......................................................................................................................................... 1
2. Liability And Warranty ................................................................................................................................ 1
3. Safety Guide .................................................................................................................................................. 1
4. Fuel Information........................................................................................................................................... 2
5. ANM77 Series Burner Description ........................................................................................................... 2
6. Burner Component Introduction.............................................................................................................. 3
7. Burner Operation Data ............................................................................................................................... 4
8. Performance Graphs ................................................................................................................................... 5
9. Burner datasheet ......................................................................................................................................... 5
10. Burner Installation To Be Noted................................................................................................................ 6
11. Buner starting................................................................................................................................................ 6
11.1Pre-commissioning Requirements................................................................................................... 6
11.2Commissioning Procedure................................................................................................................. 6
11.3Burner Get to Operation Mode ........................................................................................................ 7
11.4Stop Procedure..................................................................................................................................... 8
12. Burner Maintenance .................................................................................................................................... 8
12.1Half a year checklist ............................................................................................................................ 8
12.2Yearly checklist..................................................................................................................................... 9
13. Troubleshooting Procedures...................................................................................................................... 9
14. Appendix....................................................................................................................................................... 10
14.1 List of Spare Parts of the Burne ..................................................................................................... 10
14.2 Spare parts reference figure........................................................................................................... 10
14.3 Half Year Audit Record..................................................................................................................... 11
14.4 Annual Audit Record................................................................. Error! Bookmark not defined.

Anderson Thermal Solutions – ANM77 Burner Operation Manual
Anderson Thermal Soluions（Suzhou）Co. Ltd.
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This manual has been written for those who are already familiar with all aspects of nozzle
mix burner and its add-on components. Main contents of the manual including safety rules,
burner installation, commissioning, operation parameters, maintenance and
troubleshooting, spare parts, etc.
1. Disclaimer Notice
Anderson Thermal Solutions (Suzhou) Co., Ltd. reserves the right to change the
construction and/or configuation of our product at any time without informing customers.
If the product or its individual modules are used for purposes other than the designated
purpose, their effectiveness and suitability must be confirmed.
Anderson warrants that the product itself will not infringe any patents. Every effort has
been made to make this manual as accurate and complete as possible. If you find errors or
omissions, please contact us so we can correct them.
2. Liability And Warranty
Due to negligence, breach of warranty or other reasons, Anderson's liability for its products
is limited to the provision of such replacement parts and will not be liable for any other
injury, loss or expense, whether direct or indirect, including but not limited to Loss of or
damage to the use of materials that sell, install, use, fail to use or repair or replace Anderson
related products.
The warranty is void if: any operation explicitly prohibited in this manual, any adjustment
or assembly process not recommended or authorized.
3. Safety Guide
Only those who were trained and qualified person can follow the manual to operate or
adjust the combustion system. The fire was prohibited within a radius of 5 meters of the
combustion system. Flame, non–covered light sources or heat sources shall not be brought
to the combustion area unless it is related to the process. Welding in combustion control
area shall be approved to ensure the safety in the area and also preventive measures
should be taken into consideration.
Before starting, the operator must confirm whether the burner and gas pipeline are in
normal working condition, and there is no flammable substance around the burner. The
burner must be operated with fuel and oxygen or air. The ignition and operation of the
burner must be performed at the specified position. The burner has been correctly and
safely installed before ignition. The ignition of the burner needs to be performed after the

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combustion chamber is purged. If it is ignited at a low temperature, it needs to be replaced
with 5 times the volume of the combustion chamber to avoid explosion.
However, it is not necessary to purge when the temperature is higher than 750℃. Air pipe
or gas pipe connected with burner should be tight enough with no leakage, also the
periodically check air or fuel nozzles of the burners to prevent to be blocked by dust, slag
or other materials.
ATTENTION: DANGER OF BEEN BURNT
When burner in operation, combustion is severe, so the burner must be fixed. Hoses or
cables in area of the combustion system must be suitable for high temperature, to prevent
high temperature failure or cause safety accidents. Burners should be periodically
inspected and cleaned. Copper wire brush may be used, if necessary, to clean burner head.
The burner system should be checked twice a year for safety operation.
Burner commissioning shall take care of ignition position, minimum and maximum output
position. Following interlocks will cause emergency stop, including gas low pressure, high
pressure or low combustion air pressure, as well as emergency stop is trigged, the main
power is out, UV signal failure or kiln safety conditions (such as high temperature limit, flue
system opening, etc.) will cause the burner lockout. Users need to know the maintenance
interval recommended by the manufacturer and the interval specified by national laws,
whichever is shorter.
4. Fuel Information
Following table shows combustion fuel characters of natural gas, safety rules must be
obeyed when operation carried out.
Fuel Natural gas
Low Calorific value
35,900 [kJ/m3]
Composition
>98% CH
4
Reference conditions
1,013.25 mbar, 0°C
5. ANM77 Series Burner Description
ANM77 series Burner is a patented product of Anderson Thermal Solutions (Suzhou) Co.,
Ltd. This series of linear burners adopts a modular structure design concept and can be
configured to match shapes according to site requirements.
It is an ideal choice for generating large amount of clean and hot air. Applications include
ovens, dryers, flue gas incinerators and similar industrial equipment, and are widely used
in heating industries such as gypsum board. This type of burner is designed based on the

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proportional control of gas and combustion air. Under normal operating conditions, the
excess air is about 15-20%. This type of burner can provide great temperature uniformity.
The burner parts are stainless steel. Combustion air and gas in the burner body flow to the
surface through different channels. The combustion air is connected the burner through
the air duct, by providing the correct air volume and pressure to the burner. Brackets are
used to support the burner or air duct, and fuel flow adjustment is achieved through a flow
control valve. Ignition is ignited by a separate pilot burner. Flame monitoring equipment
can be placed at both ends of the burner. The air pressure switch can be installed on the
burner to detect whether the pressure of the combustion air meets the requirements.
ANM77 Series Burner Advantage:
–Low emissions: NOXand CO emissions are very low.
–The burner is compact structure, large load and need small space.
–High turn down ratio to 10:1 to match different requirement.
–The modular assembly is adopted; length of each module is 120 mm. Output of each
module can get as high as 110 kW, different modules can be installed with "I" shape,
"T" shape or “+” shape according to customer requirement.
–On ratio control design concept.
–Reliable operation performance, once commissioning is complete, it is stable under
the same condition, no need extra adjustment or maintenance.
–Suit for different gas fuel such as natural gas, LPG or hydrogen, etc.
–Special use for middle-high temperature application of heating 400°C process air to
850°C.
6. Burner Component Introduction
ANM77 series burners are mainly made up of nozzle, fire plate as flame shield, diffuser
plate, and fixtures. Different components are connected together with rivets or bolts to
form the burner body. Shown as below Fig 1 is the diagram of the burner explosion, in
which the air wing and outer connectors are made of stainless steel, gas channels and
connectors are also stainless steel.

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Fig 1. ANM77 Series Burner Explosion View
7. Burner Operation Data
–Maximum input: 920 kW/m or 110 kW/module(120mm) （when air differential
pressure across burner is 2.5mbar）
–Minimum input: 23 kW/m or 2.75 kW/ module
–Fuel inlet pressure: 3 - 80 mbar。
–High fire flame length : 1000 mm. (when air pressure difference is 2.5mbar, the lower
air different pressure, the longer flame)
–Upstream temperature limit: -30℃to 400℃
–Downstream temperature limit: 850℃
Remark: Air differential pressure means air pressure difference between burner inlet
combustion air pressure and chamber; gas differential pressure means gas pressure
difference between burner inlet gas pressure and chamber.

Anderson Thermal Solutions – ANM77 Burner Operation Manual
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8. Performance Graphs
The operation and emission curves of the ANM77 series burners are shown in Figures 2 and
3.
Fig 2. ANM77 Series Burner Operation Curve Fig 3. ANM77 Series Burner Operation Emission Curve
9. Burner datasheet
The input and flame length curves of the ANM77 series burners are shown in figure 4 and
5
Fig 4. ANM77 Series Burner Input Curve Fig5. ANM77 Series Burner Flame Length Curve

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10.Burner Installation
Check below items before burner installation:
–The gas nozzles on the burner rows are not plugged.
–Remove dust and other particles
–Check on obstructions in burner duct
–Gaskets between burner and duct flanges
–Check alignment of system.
–Install UV-scanners on burner
11.Buner starting
Special attention:
The ANM77 Series burners, described herein, are designed to mix fuel with air. All fuel
burning devices are capable of producing fires and explosions, if improperly applied,
installed, adjusted, controlled, or maintained. Do not bypass any safety feature; fire or
explosion could result. Never try to light a burner if it shows signs of damage or
malfunction.
11.1 Pre-commissioning Requirements
Gas supply pipework up to the isolating ball valve should be pressure tested and purged.
Gas to be available at a pressure between 80% and 100% of supply pressure at system inlet.
Compressed air into pneumatic safety shut off valves should be provided at a pressure of
4.0 bar in case pneumatic devices are applied.
Electrical supply to the Burner Management System should be supplied at specified voltage
and frequency.
All field wiring from the burner management system control panel to the equipment should
be installed and tested according the wiring diagrams.
All three-phase power cables to electrical motors should be installed. Combustion air fan,
auxiliary air fan should be checked for correct rotation direction. Thermal overload devices
should be preliminary set.
Process air temperature should follow this manual technical description. The mentioned
process flow should be available for burner commissioning. Make sure no impurities flow
into the combustion air chamber.
11.2 Commissioning Procedure
1. Visual inspection of the burner equipment, paying particular attention to the support
structure of the gas pipe work. Inspect internal duct, looking for mechanical damage to
the burner.
2. Set and adjust the position of the auxiliary profile plate of process air across burner,
measure the pressure in the air duct with a pressure gauge, and ensure that the DP
before and after the profile plate reaches the required value, thereby determining the

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maximum position of the profile plate. In actual operation, the differential pressure
switch is usually set to detect the process air pressure difference before and after the
burner profile plate.
3. Start the combustion air fan, adjust it to 100% of the flow rate, measure the pressure
difference between the combustion air and the downstream of the burner, the design
DP is 2-2.5 mbar.
4. Modulate through full range of burner input capacity, check the air DP and combustion
air flow.
5. For dry run test, first close the manual valve closest to the burner, then start the control
program, and start the dry test of the burner. Doing such a dry test can check all the
interlocking conditions in the combustion system, such as gas pressure switches, air
pressure switches, and leak test system.
6. Then carry out the pilot burner commissioning; procedure is carried out until reliable
ignition is achieved and the flame signal of the pilot ignition can feed back to the flame
controller with stable flame signal. During ignition test, the gas valve before burner
should be closed.
7. After the stable ignition is established, open the gas valve before burner.
8. First, setup low fire. At this time, the control system should be set in the manual mode,
which is set by adjusting to the minimum firing position. The gas volume at this position
requires the flame to propagate across sectional area of the burner, that is, all modules
will be firing. The flame detector detects the far end of the burner. Since the flame
propagate to the far end of burner will take time, the time setting of the flame relay
can be adjusted at this moment, to make sure both flame detectors will be active to
monitor flame after the delay time is over.
9. The relevant pressure and gas flow values need to be recorded during the
commissioning process.
10. Then set the high fire rate. This is achieved by using the manual control of the process
controller driving the modulating gas valve open step by step. Each step of the ramp up
to the maximum rate being monitored, gas flows recorded as not to exceed the
required rate. On reaching the fully open position, the main gas pressure regulator can
be set to give the required heat capacity.
11. After the high fire is set, low fire position should be checked again for fire rate and
reliable ignition. This can be cycled couple times to ensure low fire-high fire-low fire-
high fire firing stable.
12. All pressure switches shall also be tested by reducing or increasing the setpoints until
system trip. Relevant alarm procedures and control logic checked. Trip positions
recorded and normal operation setpoints selected and set.
Note: The above procedure will be carried out by using the process air flow.
12.1 Start burner
After all firing rate is setup, the burner gets into operation mode, the gas flow control
valve is controlled by 4-20 mA from temperature controller. The pilot burner could be
closed or run continuously according to the design requirements.

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12.2 Stop Procedure
Do not turn the combustion air blower off until the chamber temperature is below
80°C. This will prevent hot gases from back flowing into the burner and blower causing
damage to the burner.
–Stop the burner through the burner control system.
–Run the combustion air blower until the chamber temperature drops below 80°C.
–Turn off the combustion air blower.
–Close all manual gas valves to the burner.
13.Burner Maintenance
Preventive maintenance is the key to a reliable, safe and efficient combustion system. The
good habit of any preventive maintenance system is setup and follow up the periodic
checklist. Customer should make the final determination on maintenance intervals and
tasks to be performed while considering the working condition and environment.
System routine safety audit must be taken including gas leak test at least half a year. If
necessary, the frequency of audit should be increased. Leak detect, control functions of the
equipment must be included in the scope of audit. Only Anderson technicians or those who
are trained and qualified by Anderson, as well as other relevant professionals, can maintain
the burners. All valves, especially ball valves, must be slowly open or close in order to
prevent pressure surge in pipe. Please pay more attention to the following items as
consider prevent maintenance.
–Examine and, if necessary, clean, replace any gas or air filter elements
–Check all bolts tightness.
–Check all piping connections for leaks.
–Inspect the flame monitoring device and maintain in accordance with manufacturer’s
instructions.
–Check the function of all pressure switches.
–Check function of all limit switches.
13.1 Half a year checklist
–Inspect the flame sensing devices for good condition and cleanliness.
–Check for proper air and gas pressures.
–Test all the system alarm signals for proper response.
–Check and clean igniter electrodes.
–Check valve actuators and control valves for free, smooth movement.
–Check for the proper operation of ventilating equipment.
–Test the interlock sequence on all safety equipment. Manually force each interlock
to intentionally fail while at the same time noting if related equipment closes or
stops as specified by the manufacturer. Test the flame safeguard by manually
shutting off the gas to the burner.
–Test the manual gas shut off cocks for proper operation.
–Inspect and clean the combustion air blower rotor. Clean and/or replace the

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combustion air blower filter if applicable.
13.2 Yearly checklist
–Leak test the safety shut-off valves and gas train for tightness of closure to make
sure no leakage.
–Test the pressure switch settings by checking the switch movements against
pressure settings and comparing these with the actual pressure.
–Visually check igniter cable and connectors.
–Be sure the burner bodies and air wings, the ignitor and the flame sensors are not
damaged or distorted.
14.Troubleshooting Procedures
Several reasons can cause burner failure, below a few frequent or typical common
component failures are listed that can cause burner trip.
Failure source Possible causes:
High gas pressure Defective gas pressure regulator
Low gas pressure Incorrectly adjusted gas pressure regulator
or shortage of gas supply
High gas pressure at burner inlet Limit switch or end switch not setup inside control valve
(flame length becomes excessive)
Gas control valve not in start
position
Electric or pneumatic signal for opening the control valve
fails. Control from DCS
Process flow or combustion air flow
too low
The inlet of the air pressure switch is blocked or the port
connecting the three-way valve to the fan is blocked
Pilot/cooling air pressure too low Blower inlet blocked
Air pressure regulator malfunction, if used
Pilot flame does not light Ignition transformer defect
Spark plug defect
Pilot gas, solenoid or the shut-off valve defect allowance
Pilot trial for ignition time is too short
Main flame does not light Amount of start gas flow is too low
Main gas valve defective
Pilot trial for ignition time too short
Pilot flame failure after ignition Pilot flame is unstable and requires re-adjusting
Failure during operation UV tube defective
Shortage of combustion air
Shortage of process air
Shortage of gas supply
Customer other interlocks

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15.Appendix
15.1 List of Spare Parts of the Burne
Part No. Description
1 60ZZ1158B Side plate, SS310, thickness 1.5mm
2 60ZZ1157
Rear cover plate, 120x240mm
，
thickness 1mm, SS304
3 60ZZ1156 Connection plate, T shape, thickness 1mm, 380x60mm, SS304
4 60ZZ1155 Connection plate, thickness 1mm, 380x60mm, SS304
5 60ZZ1154 Mesh plate, 360*120mm, thickness 1mm, SS304, hole 56.8%
6 60ZZ1153 Side plate，for 2 models, thickness 1mm, SS304
7 60ZZ1152 Fire plate, 110KW,120*120mm, for cross connector, SS310
8 60ZZ1151 Gas pipe,1160mm, SS304, OD=60mm, ID=19mm, with 1 branch connection
9 60ZZ1150 Gas pipe,1160mm, SS304, OD=60mm, ID=19mm, no branch connection
10 60ZZ1265 Side plate, ANM77 burner, T=1.5mm, SS310
11 60ZZ1130B Gas Nozzle, 11kw, SS310
12 60ZZ1128 Mesh plate,360*240mm, thickness 1mm, SS304 hole 65.6%
13 60ZZ1265B Side plate, ANM77, T=1.5mm, "L" Type, SS310
14 60ZZ1123B Fire plate, 110KW,120*120mm, for fire transmit, SS310 V2
15 60ZZ1122 Fire plate, 110KW,120*120mm, for T connector, SS310
16 60ZZ1121 Gas pipe, 314mm, SS304, OD=60mm, ID=19mm
15.2 Spare parts reference figure
60ZZ1158B 60ZZ1157 60ZZ1156 60ZZ1155 60ZZ1154
60ZZ1153 60ZZ1152 60ZZ1265A60ZZ1265B
60ZZ1130B 60ZZ1128 60ZZ1123B 60ZZ1121

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15.3 Training Record
Each trained person must verify that he has read and understood the contents of the
operating manual and know how to operate and maintain this series of burners correctly.
Manual Number and
Revision Date Who (Name) Signature
15.4 Bi-annual Audit Record
Routine audit must be made every 6 months. Please sign the following table.
Function Audit Date Inspector Problem description Next Audit Time
Flame sensor state
air and gas pressure
Alarm signals
igniter electrode
Control motors
Ventilate equipment
Interlock Function
Shut off cock function
Combustion air blower

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15.5 Annual Audit Record
Yearly audit list as follow but not only included
Function Audit Date Inspector Problem description Next Audit Time
Leak test
Pressure switch test
Cable and connectors
Burner bodies and air
wings
Attention：Safety audit is prohibited when burner is running, otherwise, an
accident could be caused!
If you have any questions. Please call us or send an e-mail to get more information
Our telephone no. is [phone]
Our email address is: i[email protected]om
Meanwhile, you can also visit our website www.andtecs.com to get more product
information.