Anderson FF050 User manual

Anderson Thermal Solutions (Suzhou) Co., LTD
FF050 Burner Operation Manual
No：
ATS–Operation Manual–FFO50
Subject:：
FFO50 Burner Operation Manual
Version ：
V1.0
Author ：
Wilson Sun
Review ：
David

Anderson Thermal Solutions – FFO50 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
2
CONTENT
1. Disclaimer Notice ...............................................................................................................................1
2. Liability And Warranty........................................................................................................................1
3. Safety Guide .......................................................................................................................................1
4. Configuration......................................................................................................................................2
5. Installation..........................................................................................................................................2
6. Start-up...............................................................................................................................................3
7. Adjustment.........................................................................................................................................3
8. Stop burner.........................................................................................................................................4
9. Appendix.............................................................................................................................................5
9.1 Training Record ............................................................................................................................5
9.2 Bi-annual Audit Record ................................................................................................................5
9.3 Annual Audit Record ....................................................................................................................6

Anderson Thermal Soluions（Suzhou）Co., Ltd
1
This manual has been written for those who are already familiar with all aspects of nozzle mix
burner and its add-on components. Main contents of the manual including safety rules, burner
installation, commissioning, operation parameters, maintenance and troubleshooting, spare
parts, etc.
1. Disclaimer Notice
Anderson Thermal Solutions (Suzhou) Co., Ltd. reserves the right to change the construction
and/or configuation of our product at any time without informing customers.
If the product or its individual modules are used for purposes other than the designated
purpose, their effectiveness and suitability must be confirmed.
Anderson warrants that the product itself will not infringe any patents. Every effort has been
made to make this manual as accurate and complete as possible. If you find errors or omissions,
please contact us so we can correct them.
2. Liability And Warranty
Due to negligence, breach of warranty or other reasons, Anderson's liability for its products is
limited to the provision of such replacement parts and will not be liable for any other injury,
loss or expense, whether direct or indirect, including but not limited to Loss of or damage to
the use of materials that sell, install, use, fail to use or repair or replace Anderson related
products.
The warranty is void if: any operation explicitly prohibited in this manual, any adjustment or
assembly process not recommended or authorized.
3. Safety Guide
Only those who were trained and qualified person can follow the manual to operate or adjust
the combustion system. The fire was prohibited within a radius of 5 meters of the combustion
system. Flame, non–covered light sources or heat sources shall not be brought to the
combustion area unless it is related to the process. Welding in combustion control area shall
be approved to ensure the safety in the area and also preventive measures should be taken
into consideration.
Before starting, the operator must confirm whether the burner and gas pipeline are in normal
working condition, and there is no flammable substance around the burner. The burner must
be operated with fuel and oxygen or air. The ignition and operation of the burner must be
performed at the specified position. The burner has been correctly and safely installed before
ignition. The ignition of the burner needs to be performed after the combustion chamber is
purged. If it is ignited at a low temperature, it needs to be replaced with 5 times the volume of
the combustion chamber to avoid explosion.

Anderson Thermal Solutions – FFO50 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
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However, it is not necessary to purge when the temperature is higher than 750°C. Air pipe or
gas pipe connected with burner should be tight enough with no leakage, also the periodically
check air or fuel nozzles of the burners to prevent to be blocked by dust, slag or other materials.
ATTENTION：DANGER OF BEEN BURNT
When burner in operation, combustion is severe, so the burner must be fixed. Hoses or cables
in area of the combustion system must be suitable for high temperature, to prevent high
temperature failure or cause safety accidents. Burners should be periodically inspected and
cleaned. Copper wire brush may be used, if necessary, to clean burner head. The burner system
should be checked twice a year for safety operation.
4. Configuration
FFO50 FlexFire® Oxygen Fuel Burner configuration as Fig 1 shown.it is made up by gas and
oxygen inlet, adjustment device and fix device.
Figure 1：FFO50 FlexFire® Oxygen Fuel burner Standard configuration
5. Installation
1. Fix burner bracket with bolts, gasket and washers to make sure the horizontal plate is level,
burner and burner block shown as Fig 2 shown.
2. Fix burner to burner bracket with clamp attached tightly.
3. Connect hose of the down comer to burner with quick connectors.

Anderson Thermal Solutions – FFO50 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
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Figure 2：FFO50 Flex Fire® Oxygen Fuel burner and burner block
6. Start-up
1. Make sure gas hose and oxygen hose are properly connected to the burner.
2. Open the oxygen shut-off valve closest to burner, let the oxygen go through the burner with
30 Nm3/h as coolant to burner.
3. Open the gas flow control valve.
4. Adjust the oxygen flow to make sure oxygen/gas ratio is about 2.
5. The flow of oxygen and gas can be adjusted if needed.
7. Adjustment
1. When the gas flow reaches the normal flow rate, the flame length could be adjusted by
flame length adjustment knob, shown in Figure 3.
2. Rotating the guide bolt (clockwise) to shorten the flame, shown in figure 3.
3. Rotating the guide bolt (counterclockwise) to extend the flame, is shown in figure 3.
Warning
Burner flame should be level and align with the centerline of combustion chamber.

Anderson Thermal Solutions – FFO50 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
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Figure 3: Diagram of FFO50 FlexFire® Oxygen Fuel burner adjustment knob
8. Stop burner
1. For temporarily shut down, the burner does not need to remove from the burner brick,
oxygen must continue to be supplied at the flow of 30 Nm3/h as coolant.
2. For long time shut down, the burner needs to be taken out.
Turn off the gas and oxygen shut-off valve closest to the burner.
3. Loosen the burner fixing clamp from the fixing bracket then remove burner.
4. Block the nozzle hole with high-temperature material to prevent heat leaking from burner
block opening.
Warning
Oxygen and gas to the burner are interrupted for more than 10-15 minutes, please remove the
burner. Adjust the burner, loosen the corresponding fixing bolts and re-lock after adjustment. Do
not remove the metal hose or locking device when the gas and oxygen are not completely closed.
When the burner is deactivated, keep the oxygen pipeline equipment clean and sealed to prevent
pollution.

Anderson Thermal Solutions – FFO50 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
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9. Appendix
9.1 Training Record
Each trained person must verify that he has read and understood the contents of the
operating manual and know how to operate and maintain this series of burners correctly.
Manual Number and
Revision Date Who (Name) Signature
9.2 Bi-annual Audit Record
Routine audit must be made every 6 months. Please sign the following table.
Function Audit Date Inspector Problem description Next Audit Time
Flame sensor state
air and gas pressure
Alarm signals
igniter electrode
Control motors
Ventilate equipment
Interlock Function
Shut off cock function
Combustion air blower

Anderson Thermal Solutions – FFO50 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
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9.3 Annual Audit Record
Yearly audit list as follow but not only included
Function Audit Date Inspector Problem description Next Audit Time
Leak test
Pressure switch test
Cable and connectors
Burner bodies and air
wings
Attention：Safety audit is prohibited when burner is running, otherwise, an
accident could be caused!
If you have any questions. Please call us or send an e-mail to get more information
Our telephone no. is [phone]
Our email address is: [e-mail]
Meanwhile, you can also visit our website www.andtecs.com to get more product information.