Anderson PBO92 User manual

Anderson Thermal Solutions (Suzhou) Co., LTD
PBO92 Burner Operation Manual
No：
ATS–Operation Manual–PBO92
Subject:：
PBO92 Burner Operation Manual
Version ：
V1.0
Author ：
Wilson Sun
Review ：
David

Anderson Thermal Solutions – PBO92 Operation Manual
CONTENT
1. Disclaimer Notice........................................................................................................................................1
2. Liability And Warranty ................................................................................................................................1
3. Safety Guide................................................................................................................................................1
4. Fuel Information .........................................................................................................................................2
5. Brief introduction........................................................................................................................................2
5.1 Burner Data ..........................................................................................................................................3
5.2 Burner Adjust........................................................................................................................................3
6. Burner maintenance ...................................................................................................................................3
7. Spare part....................................................................................................................................................4
8. Appendix .....................................................................................................................................................5
8.1 Training Record.....................................................................................................................................5
8.2 Bi-annual Audit Record.........................................................................................................................5
8.3 Annual Audit Record.............................................................................................................................6

Anderson Thermal Solutions – PBO92 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
1
This manual has been written for those who are already familiar with all aspects of nozzle mix burner
and its add-on components. Main contents of the manual including safety rules, burner installation,
commissioning, operation parameters, maintenance and troubleshooting, spare parts, etc.
1. Disclaimer Notice
Anderson Thermal Solutions (Suzhou) Co., Ltd. reserves the right to change the construction and/or
configuation of our product at any time without informing customers.
If the product or its individual modules are used for purposes other than the designated purpose,
their effectiveness and suitability must be confirmed.
Anderson warrants that the product itself will not infringe any patents. Every effort has been made
to make this manual as accurate and complete as possible. If you find errors or omissions, please
contact us so we can correct them.
2. Liability And Warranty
Due to negligence, breach of warranty or other reasons, Anderson's liability for its products is limited
to the provision of such replacement parts and will not be liable for any other injury, loss or expense,
whether direct or indirect, including but not limited to Loss of or damage to the use of materials that
sell, install, use, fail to use or repair or replace Anderson related products.
The warranty is void if: any operation explicitly prohibited in this manual, any adjustment or assembly
process not recommended or authorized.
3. Safety Guide
Only those who were trained and qualified person can follow the manual to operate or adjust the
combustion system. The fire was prohibited within a radius of 5 meters of the combustion system.
Flame, non–covered light sources or heat sources shall not be brought to the combustion area unless
it is related to the process. Welding in combustion control area shall be approved to ensure the safety
in the area and also preventive measures should be taken into consideration.
Before starting, the operator must confirm whether the burner and gas pipeline are in normal
working condition, and there is no flammable substance around the burner. The burner must be
operated with fuel and oxygen or air. The ignition and operation of the burner must be performed at
the specified position. The burner has been correctly and safely installed before ignition. The ignition
of the burner needs to be performed after the combustion chamber is purged. If it is ignited at a low
temperature, it needs to be replaced with 5 times the volume of the combustion chamber to avoid
explosion.
However, it is not necessary to purge when the temperature is higher than 750°C. Air pipe or gas pipe
connected with burner should be tight enough with no leakage, also the periodically check air or fuel
nozzles of the burners to prevent to be blocked by dust, slag or other materials.

Anderson Thermal Solutions – PBO92 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
2
ATTENTION：DANGER OF BEEN BURNT
When burner in operation, combustion is severe, so the burner must be fixed. Hoses or cables in area
of the combustion system must be suitable for high temperature, to prevent high temperature failure
or cause safety accidents. Burners should be periodically inspected and cleaned. Copper wire brush
may be used, if necessary, to clean burner head. The burner system should be checked twice a year
for safety operation.
Burner commissioning shall take care of ignition position, minimum and maximum output position.
Following interlocks will cause emergency stop, including gas low pressure, high pressure or low
combustion air pressure, as well as emergency stop is trigged, the main power is out, UV signal
failure or kiln safety conditions (such as high temperature limit, flue system opening, etc.) will cause
the burner lockout. Users need to know the maintenance interval recommended by the
manufacturer and the interval specified by national laws, whichever is shorter.
4. Fuel Information
The following table shows that the combustion involves common gas properties, and the operators
should strictly abide by the safety regulations. Information is provided by the fuel supplier.
Fuel
Natural gas
Lower Calorific value
H
U
=35,900 [kJ/m3]
O
2
-requirement
2.03 O
2
m³/ NG m³
Composition
>98% CH
4
Reference conditions
1,013.25 mbar, 0°C
5. Brief introduction
The PBO92 Series Oxy-Gas Pilot burner is patented by Anderson Thermal Solutions (Suzhou) Co., Ltd.
for combustion control systems using oxy-gas.
The PBO92 Series Oxy-Gas pilot burner is made of stainless steel with an operating temperature not
above 1300 ° C. This burner is designed without spark plugs, with mounting port for flame detectors
at burner back.

Anderson Thermal Solutions – PBO92 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
3
Figure 1: PBO92 Series air burner
Attention!
1. When the burner is stopped, only the gas supply shall be
cut off, and the combustion auxiliary air should not be cut off
immediately. If the combustion auxiliary air is interrupted for
more than 5 minutes, the burner should be removed to
prevent damage to the burner and the flame detector.
2. When the gas is not completely closed, do not remove the
gas metal hose or the locking device
5.1 Burner Data
Burner
Type
Input
kW
Burner
OD
(mm)
Burner
Length
(mm)
Gas Flow
(Nm3/h)
Gas Pressure
(mbar)
Oxygen
Pressure
(mbar)
Min
Max
Min
Max
Min
Max
92G50
10-30
27
300-950
2
3
10
15
10
15
5.2 Burner Adjust
Fix the burner on position, ensure that the burner does not slide by external forces. Connect the
burner oxygen hose to the combustion oxygen inlet. Connect the burner gas hose to the gas inlet.
Open the combustion oxygen valve and test the pressure at 1-15 mbar, which should be properly
adjusted according to the kiln pressure. Check and confirm that both the oxygen hose and the
gas hose are correctly and firmly connected. Open the gas valve and adjust the gas flow regulating
valve to ensure flame stability.
6. Burner maintenance
Burners require routine inspection. Examination after first or long absence are particularly important.
For the first use, check that the seal of each interface is intact and not loose. After the burner is first
used normally, the burner needs to be checked. The pilot burner is checked weekly in the first month,
and at the second month, the inspection frequency can be extended to once in two weeks. Anderson

Anderson Thermal Solutions – PBO92 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
4
suggested that the burner check out at least once a month. Each inspection requires the inspection
when the system is shut down and cool down to room temperature.
7. Spare part
For normal use and regular maintenance of the burner, we recommend preparing the following
parts: None

Anderson Thermal Solutions – PBO92 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
5
8. Appendix
8.1 Training Record
Each trained person must verify that he has read and understood the contents of the operating
manual and know how to operate and maintain this series of burners correctly.
Manual Number and
Revision Date Who (Name) Signature
8.2 Bi-annual Audit Record
Routine audit must be made every 6 months. Please sign the following table.
Function Audit Date Inspector Problem description Next Audit Time
Flame sensor state
air and gas pressure
Alarm signals
igniter electrode
Control motors
Ventilate equipment
Interlock Function
Shut off cock function
Combustion air blower

Anderson Thermal Solutions – PBO92 Operation Manual
Anderson Thermal Soluions（Suzhou）Co., Ltd
6
8.3 Annual Audit Record
Yearly audit list as follow but not only included
Function Audit Date Inspector Problem description Next Audit Time
Leak test
Pressure switch test
Cable and connectors
Burner bodies and air
wings
Attention：Safety audit is prohibited when burner is running, otherwise, an accident
could be caused!
If you have any questions. Please call us or send an e-mail to get more information
Our telephone no. is [phone]
Our email address is: [e-mail]
Meanwhile, you can also visit our website www.andtecs.com to get more product information.