Aneco FK803 User manual
INSTRUCTION MANUAL
Model: FK803
Name ：Automatic Rotary Round Bottle Labeling Machine
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Content
Chapter 1 Statement
1.1 Matters need Attention.................................................................................4
1.2 Rights Reserved............................................................................................4
1.3 Safety Considerations...................................................................................5
1.4 Operation Cautions.......................................................................................5
1.5 Operating Environment................................................................................5
1.6 Run-in Period...............................................................................................6
Chapter 2 Introduction
2.1 Basic Use......................................................................................................6
2.2 Technical Parameters....................................................................................6
2.3 Labeling Process Analysis............................................................................7
Chapter 3 Structure
3.1 Overview......................................................................................................8
3.2 Detailed Picture............................................................................................9
Chapter 4 Electrical Configuration
4.1 The principle of electric control..................................................................12
4.2 Touch Screen...............................................................................................13
4.3 Buttons........................................................................................................19
Chapter 5 Adjustment
5.1 Mechanical Adjustment..............................................................................19
5.2 Label Sensor................................................................................................20
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5.3 Product Sensor.............................................................................................24
Chapter6 Operation
6.1 Label Winding.............................................................................................26
6.2 Mechanical Operation.................................................................................26
6.3 Electrical Operation.....................................................................................27
Chapter 7 Product Maintenance
7.1 Maintain and Clean.....................................................................................27
7.2 Routine Maintenance...................................................................................28
7.3 Surface Maintenance ..................................................................................28
Chapter8 Common Problem Solution
8.1 Backing Paper Breaking..............................................................................28
8.2 Labeling deviation more than 2 mm...........................................................28
8.3 Labels come out incessantly at a time ........................................................28
8.4 The Backing Paper is Loose at the Label-peeling Plate..............................30
Service Commitment.........................................................................................31
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Chapter 1 Statement
1.1 Matters Need Attention
1. As this labeling machine is an industrial equipment, only trained workers
are expected to operate it.
2.Operating this equipment need to be in accordance with the instructions in
the manual or under our technicists’guidance. Notice that some mechanical
parts described in this manual are used for instruction only, not included in the
standard configurations.
3.This operation manual applies to FK803 ONLY and aims to ensure correct
operation and adjustment. And we hold the final explanation right of this
manual.
1.2 Rights Reserved
1.We will provide service of updating the mechanical parts, electrical parts
and the software, but charge fees accordingly.
2.We will not responsible for any machine problem that caused by your
arbitrarily movement, and you should not change the machine without our
engineers’suggestion.
3.Optional function :hot stamp printer and other needed functions. We will
provide technical support for you but hold no responsibility for the optional
functions.
4.We hold intellectual property rights for this machine and machine instruction,
we will look into legal responsibility if copyright or something like that
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occurs.
1.3 Safety Considerations
1.Electric shock Caution！Earth wire is indispensable for operating this
machine, make sure you have one.
2.Caution！Voltage overloaded is dangerous.
3.Caution！Do not touch the circuit in the electric box without our technician’
guidance.
4.Caution！Do not touch the running mechanical parts.
1.4 Operation Cautions
Only trained worker are allowed to install, operate and maintain the
equipment.
The operator should equipped with these qualities：
——be able to operate the machine safely by himself.
——be able to fix the small mistakes by himself.
——there should be at least 2 people at hand to provide guidance for him .
1.5 Operating Environment
Please do not use this machine in the following environment：
·great temperature variation
·high humidity
·strong vibration or impaction
·dusty
·where there is water, oil, chemical splashes
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·Where there is a risk of explosive, flammable items
1.6 Run-in period
This machine are tailor-made according to your product and production line,
being nonstandard equipment and the operator must be well-trained, so there
would be a run-in period of 1 month or so. During the run-in period, you can
ask us for technical support if the machine can not reach to your requirements.
Chapter 2 Introduction
2.1 Basic Use
Applies to the round bottle single labeling. Widely used in cosmetics, food,
pharmaceuticals, disinfectant and other industries. Optional peripheral location
detection means can be realized in the circumferential surface labeling the
specified location.
2.2 Technical Parameters
＊labeling accuracy：±1mm (errors caused by product and label are not
concerned)；
＊labeling speed:30～80pcs/min，depends on the length and material of the
product)；
＊Applicable Product diameters:φ25mm-φ100mm
＊Applicable Label Size(mm)：length：20mm-314mm width（the backing
paper）：15mm-130mm；
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＊Device dimensions (mm) (L ×W×H)：1950×1100×1300mm；
＊Voltage (V)：220V/50HZ；
＊Weight: about 185 kg.
2.3 Labeling Process Analysis
Feeding →Spacing→Detecting →Labeling→Collection.
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Chapter 3 Structure
3.1 Overview
1.Guardrails：keep the bottles goes straightly, can be adjusted according to the
diameters of the bottles.
2.Conveyor Belt：conveys the bottles until labeling completed.
3.Touch Screen(HMI):Setting labeling parameters here.
4.Electric Box：places the electronic configurations, such as PLC and motor
drivers.
5.Spacing Wheel: separates the bottles one by one to keep certain distance
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between every 2 bottles;
6.Label Tray：places label reel.
7.Vertical Adjuster:adjust the vertical height of the labeling head.
8.Traction Device：motivate the label reel.
9.Label-peeling Plate：peel the label from the backing paper.
10.Recycling device:recycles the back paper.
11.Wrap Around Device:drive the bottle to rotate while labeling .
12.Wrap Around Device Adjuster:adjust the around device to adapt to different
diameters.
3.2 Detailed Picture
3.2.1 Product Sensor: consists of launcher/receiver and a reflector. it detects
the position to be labeled and send signals to PLC, then the label would stick
to the pointed position.
Product Sensor
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3.2.2 Label Sensor: U shaped，for label detecting.Can be moved to adjust the
pre-peeled label length that stretches out from the label-peeling plate.
3.2.3 Labeling Head Adjusting Device:
Wheel 1:adjust the horizontal direction (left right)of the labeling head.
Wheel 2:adjust the horizontal direction (forward backward)of the labeling
head.
Wheel 3:adjust the angle of the labeling head to make it adapt to tapered
bottles.
Wheel 4:Adjust the labeling head in vertical direction (up down).
If adjusting the 4 wheels can not help,try to loose the SCREW 4 to adjust the
whole labeling head,remember to lock the screw 4 after adjustment done.
Screw 5：Loose screw 5 to adjust the whole labeling head.(Don’t forget to lock
it after adjustment)
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Chapter 4 Electric Configuration
4.1 The principle of electric control
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The label sensor ,product sensor send signals to PLC,where the signals are
processed and sent to different parts such as motors,then labeling start.
4.2 The Touch Screen
4.2.1 Welcome Page:The basic information of the supplier.
4.2.2 Home Page:There are 4 sections:
Manual Operation,Production,Parameters Setting,Online Monitoring.
Spacing Motor
FK803 Automatic Wra
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Around Round Bottle Labelin
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Machine
TEL:0769-81886391
htt
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://www.finecolabeler.com
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4.2.3 Manual Operation:used to adjust machine parts separately.
- :Turn ON/OFF the conveyor motor,long press or click to
operate the conveyor in Manual Mode;
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- :Turn ON/OFF the traction motor,long press or click to peel labels
in Manual Mode;
- :Turn ON/OFF the wrap around motor in Manual Mode;
- :Turn ON/OFF the spacing motor in Manual Mode;
- :Click to peel one label at once;
4.2.4 Production Page：Operate labeling;Turn on/off functions separately.
4.2.5 Parameters Setting：Setting parameters of each function.
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-:The speed of the traction motor under Manual Mode;
- :Adjust the speed of the label-peeling under
Production Mode;
- :Usually be “0”.With this parameter ,the labeling process will
not start immediately after receiving the product sensor ’s signal,but
delayed.Can be used under the condition that either moving the product sensor
nor using the position adjusters can not make the label be pasted to the
designated position.
- :Used for long label,prolong the detection time under
Production Mode;
- :Sometimes products stay in the induction zone after
labeling.In order to prevent labeling on the same product again ,we use this
parameter to filter the product signal for a short time.
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-Save parameters：save the parameters of the current product ,it can save 20
sets to the most.
-Select parameters:select parameters saved before.
4.2.6 Online Monitoring:Monitor the work status of each part.
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4.3 Buttons
-Main switch:turn on/off the machine.
-Speed controller:there are 2 speed controllers,one for bottle separating and
another for the conveyor belt.
-Signal light:indicating the working status of the machine .
Emergency Stop
Conveyor Speed Controller
Signal Light Spacing Speed Controller
Main Switch
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Chapter 5 Adjustment
5.1 Mechanical Adjustment
1.Conveying adjustment:the standard is -the bottles can stand on their own
steadily and straightly.adjust the height and distance of the rods on the 2
sides to adapt to different bottles.
2.Spacing device adjustment:adjust the distance of every 2 bottles to make
sure every bottle’s labeling time is enough,the standard is -the bottles won’t
fall down when separation.
3.Labeling head adjustment:loose the screws to adjust in horizontal,vertical
directions,including angle adjustment.
4.Strengthening device adjustment:loose the screws in “4” to adjust
perpendicularity of the strengthening rod; Loose the screw in “3” to adjust
the vertical position of the rod.As picture 2 marked.
5.Label-peeling plate adjustment.loose the 2 screws on the plate to adjust the
angle of it.
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5.2 Label Sensor Adjustment
This machine is equipped with 2 sensors:product detect sensor and label
sensor,you can adjust them according to your product and labeling
requirement.
5.2.1 Position Adjustment
You can adjust them by adjusting the electric eye frame,we have talked
about this in the mechanical configuration part.
5.2.2 The setting of the label sensor
The standard configuration of this machine is Leuze GS-63/Datasensor
SR21.
(1) Label Sensor:（just for instruction use,not means the it being the sensor of
your machine）
Work principle ：light penetrability,the light penetrability of the label is
different from the gap between two label,suitable for paper label or the label
has certain thickness.
Setting Button
Signal Light
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About the signal lights and the adjustment button:
Green signal light : power light;
Yellow signal light：status light（it lights up when output signal）;
Adjustment Button:used for setting the label sensor.
Setting Method:
Test :Make the label pass through the slot of the sensor and pull the backing
paper,if the yellow signal light up when the label gaps pass and put out when
labels pass,it means the label sensor works well and can be put into use
directly.If not,you need to reset the label sensor:
①Put label in the focus of the slot, press the setting button for about 3 seconds
until the yellow signal light flickers,then release the button.
②Move the label sensor to focus on the gap between two labels,press the
setting button .
③Pull the label,let labels and gaps go through the focus alternately.Check if
the yellow signal light up and put out when the gaps and the labels alternately
appear.
(2) Setting of Datasensor SR21
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