Anita GARUDAN GPS/F-1006 Series User manual

User´s Manual
(operating of touch screen)
GPS/F-1006
series
ANITA B, s.r.o.
Pr myslová 2453/7
680 01 Boskovice
Czech Republic
tel: [phone]
[phone]
fax: [phone]
e-mail: [e-mail]
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Foreword
Thank you for using our Computerized Control System for Special Sewing Machine.
It is appreciated that you do read this manual carefully in order to operate the machine
correctly and effectively. If the user operates the machine contrary to regulations herein, thus
cause loss to user or third party, we will not take responsibility. Besides, you should keep this
manual for future use. For any fault or problem of machine, please ask the professionals or the
technicians authorized by us for repair service.
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Safety Matters for Attention
1. Signs & Definitions of Safety Marks
This User’s Manual and the Safety Marks printed on the products are to enable you to use
this product correctly so as to be away from personal injury. The signs and definitions of
Marks are shown in below:
Danger
The incorrect operation due to negligence will cause the serious personal
injury or even death.
Caution
The incorrect operation due to negligence will cause the personal injury and
the damage of mechanism.
This kind of marks is “Matters for Attention”, and the figure inside the
triangle is the content for attention. (Exp. The left figure is “Watch Your
Hand!”)
This kind of mark is “Forbidden”.
This kind of mark means “Must”. The figure in the circle is the contents that
have to be done. (Exp. The left figure is “Ground!”)
2. Safety Matters for Attention
Danger
For opening the control box, please turn off the power and take away the
plug from socket firstly, and then wait for at least 5 minutes before opening
the control box. Touching the part with high voltage will cause the person
injury.
Caution
Usage Environment
Try not to use this sewing machine near the sources of strong disturbance
like high-frequency welding machine.
The source of strong disturbance will affect the normal operation of the
sewing machine.
The voltage fluctuation shall be within 20% of the rated voltage.
The large fluctuation of voltage will affect the normal operations of sewing
machine, Therefore a voltage regulator is needed in that situation.
Working temperature: 5℃~35℃.
The operation of the sewing machine will be affacted by environment with
temperature beyond the above range.
Relative Humidity: 45%~85%(No dew inside the machine), or the operation
of sewing machine will be affected.
The supply of compressed gas shall be over the consumption required by
the sewing machine. The insufficient supply of compressed gas will lead to
the abnormal action of sewing machine.
In case of thunder, lightning or storm, please turn off the power and pull
plug out the socket. Because these will have influence on the operation of
sewing machine.
Installation
Please ask the trained technicians to install the sewing machine.
Don’t connect machine to power supply until the installation is finished.
Otherwise the action of sewing machine may cause personal injury once
the start switch is pressed at that situation by mistake.
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When you tilt or erect the head of sewing machine, please use both of your
hand in that operation. And never press the sewing machine with strength.
If the sewing machine loses its balance, it will fall into floor thus causes the
personal injury or mechanical damage.
Grounding is a must.
If the grounding cable is not fixed, it may cause the electric-shock and
mis-operation of machine
The entire cables shall be fixed with a distance at 25mm away from the
moving component at least. By the way, don’t excessively bend or tightly
fixed the cable with nails or clamps, or it may cause the fire or electric
shock.
Please add security cover on the machine head.
Sewing
This sewing machine can only be used by the trained staff.
This sewing machine has no other usages but the sewing.
When operating the sewing machine, please remember to put on the
glasses. Otherwise, the broken needle will cause the personal injury in case
the needle is broken.
At following circumstances, please cut off the power at once so as to avoid
the personal injury caused by the mis-operation of start switch:
1.Threading on needles; 2. Replacement of needles; 3. The sewing
machine is left unused or beyond supervision
At working, don’t touch or lean anything on the moving components,
because both of the above behaviors will cause the personal injury or the
damage of the sewing machine.
During working, if the mis-operation happens or the abnormal noise or
smell is found at the sewing machine, user shall cut off the power at once,
and then contact the trained technicians or the supplier of that machine for
solution.
For any trouble, please contact the trained technicians or the supplier of
that machine.
Maintenance & Inspection
Only can the trained technicians perform the repair, maintenance and
inspection of this sewing machine.
For the repair, maintenance and inspection of the electrical component,
please contact the professionals at the manufacturer of control system in
time.
At following circumstances, please cut off the power and pull off the plug at
once so as to avoid the personal injury caused by the mis-operation of start
switch:.
1.Repair, adjustment and inspection ;
2.Replacement of the component like curve needle, knife and so on
Before the inspection, adjustment or repair of any gas-driven devices, user
shall cut off the gas supply till the pressure indicator falls to 0.
When adjusting the devices needing the power supply and gas supply,
users can’ t be too careful to follow the entire Safety Matters for Attention.
If the sewing machine damages due to the unauthorized modification, our
company will not be responsible for it.
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Contents
1 General Information ................................................................................................................. 1
1.1 General ................................................................................................................................ 1
1.2 Functions & Parameters ...................................................................................................... 1
1.3 Standardization .................................................................................................................... 2
1.4 Operation Method ............................................................................................................... 2
2 Operation Instruction ............................................................................................................... 3
2.1 General Keys ....................................................................................................................... 3
2.2 Basic Operation ................................................................................................................... 3
2.3 Operation of Normal Pattern ............................................................................................... 4
2.4 Pattern Registration ............................................................................................................. 7
2.5 Name Pattern ....................................................................................................................... 8
2.6 Threading ............................................................................................................................ 9
2.7 Winding ............................................................................................................................... 9
2.8 Pattern Selection ............................................................................................................... 10
2.9 Sewing Data Setting .......................................................................................................... 12
2.10 Registration of P Pattern ................................................................................................. 13
2.11Trial Sewing ..................................................................................................................... 14
2.12Frame-moving Operation ................................................................................................. 15
2.13 Counter Operation ........................................................................................................... 16
2.14 Emergency Stop .............................................................................................................. 16
3 Prompt-pattern(P pattern)Operation .................................................................................. 18
3.1 P Pattern Data Input .......................................................................................................... 18
3.2 P Pattern Edition ............................................................................................................... 19
3.3 Copy of P Pattern .............................................................................................................. 20
3.4 P Pattern Selection ............................................................................................................ 21
3.5 Sewing P Pattern ............................................................................................................... 22
4 Combination(C) Pattern Operation..................................................................................... 24
4.1 C Pattern Data Input .......................................................................................................... 24
4.2 C Pattern Edition ............................................................................................................... 25
4.3 C Pattern Selection ............................................................................................................ 26
4.4 C Pattern Sewing ............................................................................................................... 27
5 Pattern Edition ......................................................................................................................... 29
5.1 Entry to Pattern Edition Mode .......................................................................................... 29
5.2 Pattern Edition ................................................................................................................... 32
5.3 Quit Pattern Edition Mode ................................................................................................ 38
6 Information Functions ........................................................................................................... 40
6.1 information for Maintenance & Repair ............................................................................. 40
6.2 Maintenance & Repair Time Input .................................................................................... 41
6.3 Alarm Release ................................................................................................................... 42
6.4 Production Control ............................................................................................................ 43
6.5 Setting on Production Control ........................................................................................... 45
6.6 Display of Threading Figure ............................................................................................. 47
6.7 Alarm Record .................................................................................................................... 48
6.8 Running Records ............................................................................................................... 49
7 Communication Function ..................................................................................................... 50
7.1 Format of Data .................................................................................................................. 50
7.2 Handle the Data ................................................................................................................. 50
7.3 Instruction on Update ........................................................................................................ 53
7.4 Instructions on Back-up & Recovery of Parameters ......................................................... 54
7.5 Instructions on Back-up & Recovery of Pattern Data ....................................................... 56
8 Setting of Mode & Parameters ............................................................................................ 59
8.1 Entry to Interface for Setting Mode & Parameter ............................................................. 59
8.2 Level 1 Parameters Setting ................................................................................................ 61
8.3 Level 2 Parameters Setting ................................................................................................ 68
8.4 Counter Setting ................................................................................................................. 73
8.5 Entry to Pattern Edition ..................................................................................................... 74
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8.6 Initialize U Disk ................................................................................................................ 75
8.7 Software Version Inquiry .................................................................................................. 76
8.8 Shift of Sewing Type ......................................................................................................... 76
8.9 Testing Mode ..................................................................................................................... 77
8.10 Brightness Adjustment .................................................................................................... 81
8.11 Keyboard Lock ................................................................................................................ 82
8.12 Pattern Edition Parameter Setting ................................................................................... 83
8.13 Letter Embroidery Edition .............................................................................................. 83
9 Appendix 1 ................................................................................................................................ 92
9.1 Alarm Information List ..................................................................................................... 92
9.2 Prompt Information List .................................................................................................... 95
10 Appendix 2.............................................................................................................................. 98
10.1 Installation Size of Control Box ...................................................................................... 98
10.2 Installation Size of Operation Box .................................................................................. 98
10.3 Control System Diagram & Cable Connection .............................................................. 99
10.3.1 Control System Diagram .................................................................................... 99
10.3.2 Cable Connections of Signal Transform-connecting Board
....................................................................................................................................... 100
10.3.3 1006 Control System Diagram ........................................................................... 101
10.3.4 Cable Connections of 1006 Signal Transform-connecting
Board ............................................................................................................................. 102
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1 General Information
1.1 General
GPS/F-1006 Series Computerized Control System for Industrial Sewing Machines: 1)
Adopt the world leading AC servo control technology on main shaft motor, which features
high torque, good efficiency, stable speed and low noise; 2) Diversified design of control
panel can meet the special requirement of users on attachment; 3) System adopts German
style structure, which offers easy installation and maintenance to users; 4) The control
software can be updated through remote communication system, which helps users to
improve the function of products constantly.
1.2 Functions & Parameters
Type of Controller *36)Computeized Pattern Sewing Machine
Sewing Range
X(Lateral Direction) Y(Longitudinal Direction)
：100 x 60
：
Max. Sewing Speed  ：2700rpm(Sewing pitch below 3mm)
：
Stitch Length 0.1～12.7mm(Min. Resolution: 0.10mm)
Type of Feeding Motion Intermittent feed (Pulse Motor 2-shaft Driving)
Needle Bar Stroke 41.2mm
Needle DP×5、DP×17
Lift of Feeding Frame Standard 18mm Max. 22mm(Pneumatic type Max. 25mm)
Needle Bar Stroke Standard 4mm(0～10mm)
Lift of Intermediate
Presser 20mm
Shuttle Double-capacity Semi-rotary Shuttle
Memory of Pattern Data U Disk
Pause Stop the machine during the process of sewing
Enlarging / Reducing
Function
Allows a pattern to be enlarged or reduced on the X axis and Y
axis independently when sewing a pattern. Scale : 1% to 400%
times (0.1% for each step)
Enlarging/ Reducing
Method Method for enlarging or reducing length of stitch form
Sewing Speed Limitation ：200～2500rpm(100rpm for each step)
：～
Pattern Selection Pattern No. selection method
Bobbin Thread Counter UP/DOWN method (0 to 9,999)
Sewing Counter UP/DOWN method (0 to 9,999)
2nd Origin Setting Using jog keys, a 2nd origin (needle position after a sewing
cycle) can be set in the desired position within the sewing area.
Sewing Machine Motor Servo Motor
Needle Highest Position
Stop Function
After the completion of sewing, the needle can be brought up to
its highest position
Power 500W
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Power Supply Voltage AC220-240V
1.3 Standardization
The function keys use the general figures with the meaning agreed in the trade. The
figures are the internationalized language that users in each country can recognize it.
1.4 Operation Method
By adopting the advancing touch-operation technology, the operational interface of SC
440, featuring its user-friendly and easy control provides the innovational changes to user in
their daily operations. Users are able to use their fingers or other object to touch the panel
so as to finish the operations. However, users shall not touch the panel with the sharp
objects at their usage in order to keep the touching panel away from the permanent
damage.
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2 Operation Instruction
2.1 General Keys
The keys on interfaces of SP500 for general operations are provided as below：
No Figure Function
1
Escape →Quit the existing setting interface. Terminate the changing
data in the data changing interface.
2 Enter →Confirm the changed data.
3 Plus →Increase the value
4 Minus →Decrease the value
5 Reset →Release the error
6
Number Input →Activate the number keyboard so that user can input
numbers.
7 Ready →Shift between data input interface and sewing interface
8
Information →Shift between data input interface and information
interface
9
Communication →Shift between data input interface and
communication interface
10
Mode →Shift among data input interface and other detail setting
interfaces
2.2 Basic Operation
①Turn on the Power
Turn on the power to activate the data input
interface.
② Select the Number of the Desired Pattern.
At the existing interface, the number of the
selected pattern will be displayed. Press
to select the pattern number.
For the operation of the pattern selection,
please refer to [2.8 Pattern Selection]
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③ Enter the Sewing Ready Status
After the Ready is pressed, the
background color of LCD screen will be turned
to blue, which means the machine enters the
state of “Sewing Ready”.
④ Start to Sew
Put the sewing material to the presser of
machine, step the pedal to low the presser
and to start the machine for sewing.
2.3 Operation of Normal Pattern
(1)Interface for Entering Sewing Data
The data input interface is shown as
figure at right. For the detail description
on functions, please refer to the Table
of Function Keys.
Table of Function Keys：
No. Functions Content
A Pattern Registration Register 200 normal patterns
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B Pattern Naming Enable to input 14 figures at most
C Threading Lower the intermediate presser after pressing.
D Winding Press the Ready again to carry out the winding
operation.
E Pattern Number
Display Display the pattern number of the existing pattern.
F Sewing Shape
Selection
The shape of the existing pattern is displayed on the key;
press it to have access to the pattern selection interface.
G Pattern Stitch Number
Display Display the sewing stitch number of the existing pattern.
H Name of Pattern Display the name of existing pattern
I X Actual Size Display
Display the actual size of the existing pattern in X direction.
Input the actual size via the parameter U64, then the X Actual
Size Key will be displayed.
J X Scaling Rate Setting
The scaling rate of the existing pattern in X direction will be
displayed on the Key. Press that key to have access to the
setting interface. This is controlled by the parameters U64 &
U88.
K Y Actual Size Display
Display the actual size of the existing pattern in Y direction.
Input the actual size via the parameter U64, then the Y Actual
Size Key will be displayed.
L Y Scaling Rate Setting
The scaling rate of the existing pattern in Y direction will be
displayed on the Key. Press that key to have access to the
setting interface. This is controlled by the parameters U64 &
U88
M Max. Speed Limitation Display the limitation value of Max. Speed. User can press it
for setting this value.
N
Prompt-pattern (P
Pattern for short)
registration
Used to register P pattern, and 50 patterns can be registered
at most
O P Pattern File Folder
Number Display Display the number of the existing P pattern file folder
P P Pattern File Folder
Selection Shift the P pattern file folder number orderly.
Q P Pattern Selection
Display the registered P pattern; press that key to have
access to the interface for inputting the P pattern data. This
key will not be displayed in the initial status.
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(2)Sewing Interface
Press to have access to the
sewing interface as shown in the right.
For detailed function description, please
refer to the Table of Function Keys.
Table of Function Keys：
No. Functions Content
A Trial Sewing
Press it to have access to the trial sewing
interface. To determine the shape of patter with
function.
B Frame-moving
Press this key to lower the feeding presser, and
then the system will enter the interface for moving
pattern. This is controlled by U89
C Threading Press it to lower the intermediate presser.
D Return to Origin Press it to make presser return to origin.
E Pattern Number Display Display the number of the existing pattern
F Pattern Stitch Number Display Display the sewing stitch number of the pattern
selected at present.
G Pattern Shape Display Display the shape of the pattern selected at
present
H Max. Speed Limitation Display Display the limitation value of the Max. speed
I Name of Pattern Display the name of pattern selected at present.
J X Actual Size Display
Display the actual size of the existing pattern in X
direction.
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K X Scaling Rate Setting Display the scaling rate of the existing pattern in X
direction
L Y Actual Size Display Display the actual size of the existing pattern in Y
direction.
M Y Scaling Rate Setting Display the scaling rate of the existing pattern in Y
direction
N Counter Setting
Press it to select the type of counter and set the
existing value
：Sewing Counter
：No. of pieces. Counter
O Sewing Speed Display Display the sewing speed at present
P Sewing speed setting Change the sewing speed
Q P Pattern File Folder Number
Display Display the existing P pattern file folder number
R P Pattern Selection
Display the registered P pattern; press that key to
have access to P pattern sewing interface. This
key is not displayed at initial status.
2.4 Pattern Registration
200 normal patterns can be registered at
most. Press to enter the interface
of pattern registration(as shown in the
right):
① Input the Pattern Number
User can input the pattern number
with number keys. If the inputted
pattern number exists, the shape and
relating data of the registered pattern
will be shown on the upper part of the
interface. User can find the
unregistered pattern number with
&..
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② Registration f New Pattern
After confirming the pattern
number, user can press to
copy the data of the previously
displayed pattern to the newly
registered pattern. After this
operation, the system will return
to the interface for inputting data
of newly registered pattern.
If you input the existed pattern
number, the system will ask you
whether to replace the existed
pattern with the new one.
2.5 Name Pattern
Press to have access to the
interface for naming the pattern (as
shown in the right). 14 figures can be
inputted for naming a pattern at most.
：Right-moving of icon
：Left-moving of icon
：Shift the letter between
capital letters and small
letters
：Eraser
Select the wanted figure; press to
finish the operation for naming the
pattern. Locate the figure by moving icon;
the eraser is used to remove the figure on
that position.
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2.6 Threading
Press to have access to threading
interface, at this time the presser is
lowered press the Presser Lift Key to lift
presser and let the system return to main
interface.
：Presser Lower
：Presser Lift
2.7 Winding
① Installation of Bobbin
Insert the bobbin into the winding axis,
and then press the bobbin guide in the
direction of arrows (as shown in right
picture).
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② Display of Interface for Winding
Bobbin Thread(Bottom Thread)
In the interface of data input, press
to activate the interface for
winding thread (as shown in the right).
③ Start Winding
After user steps the start pedal, the
sewing machine will start working, the
device begins to wind the bobbin
thread.
④ Stop Sewing Machine
After user presses the , the
sewing machine will stop running and
return to normal mode. Additionally,
user can press the Stop Key to stop
the sewing machine under winding
mode. At this time, user can go on
winding bobbins with stepping on the
pedal again. User can use this function
at winding several bobbins in a same
time.
2.8 Pattern Selection
① Entry To Interface For Selecting
Pattern
In the interface of data input (as shown
in right figure), user can click sewing
shape A to have access to the
interface for selecting pattern.
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The upper side of the interface is the
shape of pattern sewn; while the bottom is
the registered pattern number.
：Pattern Preview
：Input Number for Pattern Inquiry
：Pattern Deletion
② Pattern Selection
20 pattern numbers are in each page.
When there is more than one page, the
page key will be displayed. When
selecting the registered pattern
number, the upper side of interface will
display the content of the selected
pattern, press to finish the
selection.
③ Pattern Inquiry
Press to activate pattern inquiry
interface; use number key to input the
pattern number directly.
④ Pattern Deletion
Select the registered pattern,
press to delete it. But the pattern
registered to P will not be deleted.
⑤ Pattern Preview
Press to preview the present
pattern in full screen. The full screen
preview is the picture in with the grey
background.
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2.9 Sewing Data Setting
① Entry to Interface for Setting Sewing Data
In data input interface, press A, B or C to have
access to scaling rate setting and speed
limitation setting interfaces respectively.
Item Input
Range
Default
A Scaling rate
in X direction
1.0~400.0
%
100.0%
B Scaling rate
in Y direction
1.0~400.0
%
100.0%
C Max. speed
limitation
200~2700r
pm
2700rpm
Remark 1：Parameter U64 is used to shift the
selection between scaling rate and actual size.
Remarks 2：The input range and default value of
Max. speed limitation is affected by Parameter
U01.
② Scaling Rate Setting
The right figure is the interface for setting
scaling rate. The upper of it is for X direction,
while lower part for Y direction.
A：Actual value in X direction
B：Scaling rate in X direction
C：Actual value in Y direction
D：Scaling rate in Y direction
With ~ and number keyboard or
、to input values, the inputted figure
will be located at the 1st place in the displayed
value. The former inputted figures will be moved
forward. Press to end the operation and
return to the data input interface.
Remarks：Press to save the set value.
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