Anita Garudan GZ-539 Series User manual

User´s manual
GZ-539 Series
ANITA B, s.r.o.
Průmyslová 2453/7
680 01 Boskovice
Czech Republic
tel: [phone]
[phone]
fax: [phone]
e-mail: [e-mail]

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All rights reserved All rights reserved property of Anita B and protected by copyright.
The use of this content without written permission is prohibited. Copyright © Anita B
s r.o. (2016)
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Forewords
Thank you for using our Computerized Control System for Special Sewing Machine.
It is appreciated that you do read this manual carefully in order to operate the machine correctly
and effectively. If the user operates the machine contrary to regulations herein, thus cause loss to
user or third party, we will not take responsibility. Besides, you should keep this manual for future
use. For any fault or problem of machine, please ask the professionals or the technicians
authorized by us for repair service.
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Safety Matters for Attention
Signs & Definitions of Safety Marks
This User’s Manual and the Safety Marks printed on the products are for you to use this product
correctly so as to be away from personal injury. The signs and definitions of Marks are shown in
below:
Danger
The incorrect operation due to negligence will cause the serious personal injury or
even death.
Caution
The incorrect operation due to negligence will cause the personal injury and the
damage to mechanism.
This kind of marks is “Matters for Attention”, and the figure inside the triangle is
the content for attention. (Exp. The left figure is “WatchYour Hand!”)
This kind of mark is “Forbidden”.
This kind of mark means “Must”. The figure in the circle is the contents that have
to be done. (Exp. The left figure is “Ground!”)
Safety Matters forAttention
Danger
For opening the control box, please turn off the power and take away the plug
from socket firstly, and then wait for at least 5 minutes before opening the control
box. Touching the part with high voltage will cause the personal injury.
Caution
Using Environment
T
ry not to use this sewing machine near the sources of strong disturbance like
high-frequency welding machine.
The source of strong disturbance will affect the normal operation of the sewing
machine.
The voltage fluctuation shall be within ±20% of the rated voltage.
The large fluctuation of voltage will affect the normal operations of sewing
machine, Therefore a voltage regulator is needed in that situation.
Working temperature: 5℃~35℃.
The operation of the sewing machine will be affacted by environment with
temperature beyond the above range.
Relative Humidity: 45%~85%(No dew inside the machine), or the operation of
sewing machine will be affected.
The supply of compressed
gas shall be over the consumption required by the
sewing machine. The insufficient supply of compressed gas will lead to the
abnormal action of sewing machine.
In case of thunder, lightning or storm, please turn off the power and pull plug out
the socket. Because these will have the
influence on the operation of sewing
machine
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Installation
Please ask the trained technicians to install the sewing machine.
Don’t connect machine to power supply until the installation is finished.
Otherwise the action of sewing machine may cause personal injury once the start
switch is pressed at that situation by mistake.
When you tilt or erect the head of sewing machine, please use both of your hands
in that operation. And never press the sewing machine with strength.
If the sewing machine loses its balance, it will fall into floor thus causes the
personal injury or mechanical damage.
Grounding is a must.
If the grounding cable is not fixed, it may cause the electric-
shock and
mis-operation of machine
The entire cables shall be fixed with a distance at 25mm away from the moving
component at least. By the way, don’t excessively bend or tightly fixed the cable
with nails or clamps, or it may cause the fire or electric shock.
Please add security cover on the machine head.
Sewing
This sewing machine can only be used by the trained staff.
This sewing machine has no other usages but the sewing.
When operating the sewing machine, please remember to put on the glasses.
Otherwise, the broken needle will cause the personal injury in case the needle is
broken.
At following circumstances, please cut off the power at once so as to avoid the
personal injury caused by the mis-operation of start switch:
1.Threading on needles; 2. Replacement of needles; 3. The sewing machine is left
unused or beyond supervision
At working, don’t touch or lean anything on the moving components, because both
of the above behaviors will cause the personal injury or the damage to the sewing
machine.
During working, if the mis-operation happens or the abnormal noise or smell is
found at the sewing machine, user shall cut off the power at once, and then contact
the trained technicians or the supplier of that machine for solution.
For any trouble, please contact the trained technicians or the supplier of that
machine.
Maintenance & Inspection
Only can the trained technicians perform the repair, maintenance and inspection of
this sewing machine.
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For the repair, maintenance and inspection of the electrical component, please
contact the professionals at the manufacturer of control system in time.
At following circumstances, please cut off the power and pull off the plug at once
so as to avoid the personal injury caused by the mis-operation of start switch:.
1.Repair, adjustment and inspection ;
2. Replacement of the component like curve needle, knife and so on.
Before the inspection, adjustment or repair of any gas-driven devices, user shall
cut off the gas supply till the pressure indicator falls to 0.
When adju
sting the devices needing the power supply and gas supply, users can’t
be too careful at following the entire Safety Matters for Attention.
If the sewing machine damages due to the unauthorized modification, our
company will not be responsible for it.
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Table of Content
1 General Information.......................................................................................................................1
1.1 Summary.............................................................................................................................1
1.2 Specification........................................................................................................................1
1.3 Matters for Safe Using........................................................................................................1
1.4 The Preventions on Instruction ...........................................................................................3
1.5 Operation Method...............................................................................................................5
1.6 Sewing Pattern List .............................................................................................................6
2 Preparation before Sewing.............................................................................................................8
2.1 Installation of Needle..........................................................................................................8
2.2 Installation of Bobbin Case.................................................................................................8
2.3 Wind the Bottom Thread.....................................................................................................9
2.4 Method for Putting Shuttle Core.......................................................................................10
2.5 Threading Method of Upper Thread .................................................................................11
2.6 Adjustment of Cloth-feeding Length.................................................................................12
2.7 Adjustment of Contraction Sewing...................................................................................13
3 Operations....................................................................................................................................13
3.1 Basic Operations...............................................................................................................13
3.2 Buttons..............................................................................................................................14
3.3 Before Setting Pattern.......................................................................................................16
3.3.1 Set Max Swing of Needle.......................................................................................18
3.3.2 Setting of Base Line...............................................................................................21
3.3.3 Setting of the Feeding Amount ..............................................................................22
3.4 Main Interface...................................................................................................................23
3.5 Patten Selection.................................................................................................................24
3.5.1 Standard Pattern Selection .....................................................................................28
3.5.2 Customized Pattern Selection.................................................................................28
3.5.3 Selection of the Saved Pattern................................................................................30
3.5.4 Continuous Sewing Selection.................................................................................31
3.5.5 Cyclic Sewing Selection.........................................................................................32
3.6 Setting of Basic Pattern.....................................................................................................33
3.6.1 Setting of Line........................................................................................................33
3.6.2 Setting of X-points Zigzag Sewing (X can be 2, 3 and 4)......................................35
3.6.3 Set Scallop..............................................................................................................38
3.6.4 Set Blind Stitch ......................................................................................................40
3.6.5 Set Left T Sewing(Not Available in Single Stepping Model)................................42
3.6.6 Set Right T Sewing(Not Available in Single Stepping Model)..............................44
3.6.7 Set Pattern 1(Not Available in Single Stepping Model) ........................................46
3.6.8 Set Pattern 2(Not Available in Single Stepping Model) ........................................48
3.6.9 Set Pattern 3(Not Available in Single Stepping Model) ........................................50
3.6.10 Set Pattern 4(Not Available in Single Stepping Model) ......................................52
3.7 Customized Pattern...........................................................................................................53
3.7.1 Set Customized Pattern ..........................................................................................54
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3.7.2 Create the Customized Pattern...............................................................................55
3.7.3 Copy Customized Pattern.......................................................................................55
3.7.4 Edit the Customized Pattern...................................................................................56
3.8 Saved Pattern.....................................................................................................................57
3.8.1 Set the Saved Pattern..............................................................................................58
3.8.2 Register Pattern......................................................................................................59
3.8.3 Copy the Saved Pattern..........................................................................................60
3.9 Continuous Sewing...........................................................................................................61
3.9.1 Set Continuous Sewing..........................................................................................61
3.9.2 Create Continuous Sewing.....................................................................................62
3.9.3 Copy Continuous Sewing.......................................................................................63
3.9.4 Edit Continuous Sewing.........................................................................................63
3.10 Cyclic Sewing.................................................................................................................65
3.10.1 Set Cyclic Sewing................................................................................................66
3.10.2 Create Cyclic Sewing...........................................................................................67
3.10.3 Copy Cyclic Sewing.............................................................................................68
3.10.4 Edit Cyclic Sewing...............................................................................................68
3.11 Sewing Mode Setting......................................................................................................72
3.11.1 Overlapped Sewing..............................................................................................73
3.11.2 Program Sewing...................................................................................................74
3.12 Set Reverse Sewing.........................................................................................................76
3.12.1 Standard Reverse Sewing.....................................................................................78
3.12.2 2-points Contraction Sewing................................................................................80
3.12.3 Customized Reverse Sewing................................................................................82
3.12.4 Comparison of Reverse Sewing Patterns.............................................................85
3.13 Information Mode ...........................................................................................................86
3.13.1 Parameter Setting.................................................................................................87
3.13.2Parameter List
.......................................................................................................91
3.13.3 Parameter Recovery and Back-up........................................................................99
3.13.4 Default Parameter Recovery ..............................................................................101
3.13.5 Parameter Encryption.........................................................................................103
3.13.6 Counter...............................................................................................................105
3.13.7 Display Setting...................................................................................................107
3.13.8 Software Version................................................................................................111
3.13.9 Pattern Transfer..................................................................................................111
3.13.10 Alarm Records .................................................................................................115
3.13.11 Running Records..............................................................................................115
3.13.12 Formatting........................................................................................................116
3.13.13 Date and Time Setting......................................................................................117
3.13.14 Password Mode................................................................................................118
3.13.15 Software Update...............................................................................................124
3.14 Test Mode......................................................................................................................124
3.14.1 LCD Test............................................................................................................126
3.14.2 Touching Panel Correction.................................................................................126
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3.14.3 Input Signal Test.................................................................................................127
3.14.4 Main Shaft Speed Test........................................................................................128
3.14.5 Output Signal Test..............................................................................................128
3.14.6 Continuous Running...........................................................................................129
3.14.7 Swing/ Cloth-feeding Motor Origin Detection...................................................130
3.14.8 Swing Motor Aging............................................................................................131
3.14.9 Shuttle Adjustment.............................................................................................131
3.14.10 Integrated Motor Calibration............................................................................132
3.15 Manual Switches...........................................................................................................133
4 Appendix 1.................................................................................................................................135
4.1 Instruction for Calibration at Power-on...........................................................................135
5 Appendix 2.................................................................................................................................136
5.1 Warning Information List................................................................................................136
5.2 Hint Information List ......................................................................................................137
6 Appendix 3.................................................................................................................................142
6.1 Installation Size of Control Box………………………………………...………………142
6.2 Installation Size of Touching Panel.................................................................................143
6.3 SC300 Diagram...............................................................................................................144
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1 General Information
1.1 Summary
Computerized control system for high-speed zigzag sewing machine: 1) Adoption of the
world leading AC servo control technology on main shaft motor provides high torque, good
efficiency, stable speed and low noise; 2) Diversified design of control panel can meet the special
requirement of users on attachment; 3) System adopts German style structure, which offers easy
installation and maintenance to users.
1.2 Specification
Application Thin Material ~ Middle/Thick Material
Max Speed 5000rpm
Max Swing 10mm
Max Feeding Amount 5 mm (Both direction), only available at dual-stepping model
Thread-trimming Yes, only available at dual-stepping model
Feeding Method Standard Feeding (Computerized control), only available at dual-stepping
model
Power supply AC175~265V（50~60HZ）
Power 500W
Memory U Disk
Patterns 20 kinds of Patterns
Effective standard for product:QCYXDK004—2012《Computerized Control System for
Industrial Sewing Machine》.
1.3 Matters for Safe Using
Working Environment
Do not use this control device in the following environments:
Power Voltage
Voltage fluctuation beyond ±10% of the standard voltage
Capacity of power supply doesn’t meet the requirement
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Electrical Disturbance
Beside the wave launcher with strong electrical wave and magnetic field or
the high cyclic machine.
Temperature/ Humidity
Temperature below 0℃or above 35℃
Outdoors or the area directly shined by sun
Beside stove (heater).
Relating humidity below 5% or above 95% or the area without dew
Air
Dusty area or area with corrosive gas
Area that is easy to have air explosion or oil explosion
Vibration
If the location of the sewing machine usually has excessive vibration, please
move the control box to other place.
Installation
Control Box
Please install the control box according to the instruction
Attachments
If other attachments are needed, please turn off the power and pull off the
power plug.
Power Cable
Do not press power cable with force or excessively twist power cable.
The power cables shall be fixed with a distance at 25mm away from the
rotating component at least.
Before powering the control box, user shall carefully check the voltage of
power supply and position of power input on control box. If the power
transformer is used, user should also check it before powering the machine.
At this moment, the power switch of sewing machine must be set as “Off”.
Grounding
In order to avoid the noise disturbance and shock caused by electrical
leakage, user should install the grounding cable.
Attachments
If the electrical attachments are needed, please connect them to the proper
positions.
Disassemble
When removing the control box, user should turn off the power and pull off
the power plug.
At pulling off the power plug, user should hold the plug and remove it,
instead of pulling the power cable only.
The control box contains the dangerous high voltage power. For opening the
control box, please turn off the power and take away the plug from socket
firstly, and then wait for at least 5 minutes before opening the control box.
Maintenance, Inspection and Repair
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Only can the trained technicians perform the repair and maintenance of this
machine.
When replacing the needles and shuttles, user has to turn off the power.
Please use the spare parts from the authorized manufacturers
Others
Do not touch the rotating or moving part of the machine, especially the needle and
belt, when the machine is working. User should also keep his/her hair away from
those moving parts, so as to avoid the danger.
Do not drop the control device on the floor, nor insert any stuff into the slots on the
control box.
Do not run the machine without the cover shells
If this control device is damaged or unable to work normally, please ask the
technicians to adjust or repair it. Do not run the machine when the problem is not
solved.
Please do not change or modify the control device without authorization.
Abandonment
Dispose it as common industrial trash.
Warning and Danger
The mistake operation may cause danger. For the serious level, please refer to the
figure at below:
The meaning of the figure are shown at below:
1.4 The Preventions on Instruction
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1、When you leave the machine, please turn it off.
3、If user needs tilt the head or replace the
needle or thread the upper thread, please turn
off the power
4、Grounding the machine with ground cable.
5、Do not use the household terminal block to
let machines to share one power supply
6、For opening the control box, please turn off the
power and take away the plug from socket firstly,
and then wait for at least 5 minutes before
opening the control box.
8、Please keep it away from the machine
creating the high cyclic disturbance
9、
If user needs the external signal socket to
connect the attachments, the connecting wire shall
be as short as possible. The long cable may cause
the wro
ng operation. And the connection cable
shall be the isolated cable
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10、、 If the fuse is burnt, please solve the problem before replacing a new one with same
capacity.
1.5 Operation Method
The touching panel of zigzag sewing controller adopts the advanced touching operation
technology, whose friendly interface and easy control bring the revolutionary changes to the daily
usage of the users. For performing the relating operations, user can use his fingers or other objects
to touch the screen.
Don’t use the sharp object to touch the screen so as to avoid causing
the permanent damage to the touching panel.
.
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1.6 Sewing Pattern List
Name Stitch Form Stitch Number Max Swing Width
Line 1
-
2-point zigzag 2
10
3-point zigzag 4
4-point zigzag 6
Scallop
(Right)
Standard 24
Lunar
Average 24 Stitches
Average 12 Stitches 12
Scallop
(Left)
Standard 24
Lunar
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Average 24 Stitches
Average 12 Stitches 12
Blind Stitch Form (Left) 2+a
Blind Stitch Interval (Right) 2+a
Left T（
this pattern does not
exist at Single Stepping Model）
3
Right T（this pattern does not
exist at Single Stepping Model）
Pattern 1（this pattern does not
exist at Single Stepping Model）
6
Pattern 2 （this pattern does not
exist at Single Stepping Model）
Pattern 3（this pattern does not
exist at Single Stepping Model）
Pattern 4（this pattern does not
exist at Single Stepping Model）
Customized Pattern - 500
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2 Preparation before Sewing
2.1 Installation of Needle
In order to avoid the personal injury due to the sudden move, user
should perform the operation after the motor stops completely.
1）Turn the wheel to lift the needle to the highest
position.
2）Loosen the needle screw○,2
and turn the
slot○,B on the needle○,1
3）Insert the needle in the
direction of arrow
deeply
to front.
4）Fix the needle screw○,2
5）Make sure the slot
.
○,B on the needle is facing
the front.
2.2 Installation of Bobbin Case
In order to avoid the personal injury due to the sudden move, user
should perform the operation after the motor stops completely.
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1）Turn the wheel to lift the needle to the
highest position.
2）Draw the handle○,1
2.3 Wind the Bottom Thread
on the bobbin case
and take it off
In order to avoid the personal injury due to the sudden move, user
should perform the operation after the motor stops completely.
1）Put shuttle core on the winding shaft○,5
2）Thread in order from
.
○,1 to
3）Press the winding lever
○,8, and then wind
the thread on the shuttle core for several loops.
○,6 in direction A and run
the sewing machine. The shuttle core will rotate in
direction C and the thread will be wound on the
shuttle core. After the winding, the winding
shaft ○,5 will stop automatically.
4）Remove the shuttle core and use cutting plate ○,8
5）W
hen adjusting the winding amount of bottom
thread, user needs loosen the screw
to cut thread
○,7, move the
winding adjustment plate ○,6 in direction A or B
and fix the screw○,7.
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Direction A：Reduce the amount
Direction B：Increase the Amount
6）If user can not wind the
thread smoothly, user
should loosen the nut○,4
, turn the winding
tension device and adjust the height of the thread
tension plate
The standard position is that the center height of
shuttle core is same as that of tensions plate.
When the lower side has more threads, user
needs move thread tension plate
○,2.
○,2 in direction A, or
user should move the tension plate to direction B.
After adjustment, fix the nut○,4.
When adjusting the bottom thread tension, user needs
turn the thread tension nut ○,3 and adjust it.
[Note 1
] At winding the bottom thread, please
tighten the thread between the shuttle core and
tension plate
2.4 Method for Putting Shuttle Core
○
,2 firstly.
[Note 2] When winding the bottom thread not in
the status of sewing, user needs remove the upper
thread on the slot of down jump thread rod and
take out the shuttle core from the shuttle
In order to avoid the personal injury due to the sudden move, user
should perform the operation after the motor stops completely.
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1）Turn the wheel to lift the needle to the highest
position.
2）Pull the about 5cm thread from the shuttle core
and put them into the bobbin case.
3）Thread in the order of the number. Pull thread
form the opening. Pulling the bottom thread will
have the shuttle core to rotate in the direction of
arrow.
4）Draw the handle○,1
5）At this moment, put thread from the lower shield
handle and insert it into the inner shuttle shaft
on bobbin case.
6）Close the handle on the bobbin case
Usage Method of Thread Hole on Bobbin Case:
1）Hole A is used at the sewing beyond the 2-points
zigzag sewing and scallop zigzag sewing.
2）Hole B is used at the 2-points zigzag sewing and
scallop zigzag sewing mainly.
[Note] At Hole B, after machine cuts the long fiber thin thread, the first few stitches may be
hard to get knotted. Therefore, please use other thread hole or start sewing from right
2.5 Threading Method of Upper Thread
In order to avoid the personal injury due to the sudden move, user
should perform the operation after the motor stops completely.
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