Apex Digital STURDY SA-300MB User manual

A
Au ut to oc cl la av ve e S St te er ri il li iz ze er r
SA-300MB / SA-302MB
Instruction Manual
Please read manual carefully before using and keep it well for future reference.

Contents
1. Important Safety Instructions ................................................................................................... 1
2. Explanation of Safety Symbols and Notes ............................................................................... 9
3. Unpacking .............................................................................................................................. 10
4. Installation .............................................................................................................................. 11
4.1 Environment .................................................................................................................. 11
4.2 Set up ........................................................................................................................... 11
4.2.1 Waste out draining .............................................................................................. 12
4.2.2 Manual water ...................................................................................................... 13
4.2.3 Connecting an external water supply system...................................................... 13
4.3 Installation ..................................................................................................................... 15
5. Introduction ............................................................................................................................ 18
5.1 Intended Use ................................................................................................................ 18
5.2 Description of the Sterilizer ........................................................................................... 18
5.2.1 External View ...................................................................................................... 18
5.2.2 Definition of two reservoir ................................................................................... 19
5.2.3 Internal Configuration ......................................................................................... 20
5.2.4 Control Panel ...................................................................................................... 21
6. Operation ............................................................................................................................... 22
6.1 Flow Chart with Build-in Program .................................................................................. 28
6.2 Flow Chart with LIQUID Program (Optional) ................................................................. 29
6.3 Flow Chart with Customization Program ....................................................................... 30
6.4 Prepare Sterilization ...................................................................................................... 31
6.5 Standard Sterilization Program ..................................................................................... 33
6.6 PRION Sterilization Program ........................................................................................ 37
6.7 LIQUID Program (Optional) .......................................................................................... 40
6.8 Dry Program ................................................................................................................. 44
6.9 Customization Program ................................................................................................ 47
6.9.1 Customization with pre-vacuum .......................................................................... 47
6.9.2 Customization without pre-vacuum ..................................................................... 52
6.10 Function Test Program ................................................................................................ 57
6.10.1 Leakage Test .................................................................................................... 57
6.10.2 Helix Test .......................................................................................................... 60
6.10.3 B&D Test ........................................................................................................... 63
6.11 System Setup .............................................................................................................. 66
6.11.1 Date and Time ................................................................................................... 66
6.11.2 Language .......................................................................................................... 70
6.11.3 Units .................................................................................................................. 72
6.11.4 Printer ............................................................................................................... 74

6.11.5 Auto Add Water ................................................................................................. 76
6.11.6 Cycle Counter ................................................................................................... 78
6.11.7 Series Number .................................................................................................. 80
6.11.8 Calibration (Engineering Mode, Authorized Personnel Only) ............................ 82
6.12 Description of Printer .................................................................................................. 84
6.12.1 Dimensions of Printer Paper ............................................................................. 84
6.12.2 Installation of Printer Paper ............................................................................... 84
6.12.2.1 Automatic Feeding Paper ....................................................................... 84
6.12.2.2 Manual Feeding Paper ........................................................................... 87
6.12.3 Printout of Printer .............................................................................................. 90
6.12.3.1 Printout of General Program ................................................................... 90
6.12.3.2 Printout of LIQUID Program (Optional) ................................................... 92
6.12.3.3 Printout of Dry Program .......................................................................... 93
6.12.3.4 Printout of Leakage Test ......................................................................... 94
6.12.4 Printout Button .................................................................................................. 94
6.13 External storage medium – SD Card .......................................................................... 95
6.13.1 Using a SD card ................................................................................................ 95
6.13.2 Readout of a SD card ....................................................................................... 96
6.13.2.1 Readout of General Program .................................................................. 96
6.13.2.2 Readout of LIQUID Program (Optional) .................................................. 98
6.13.2.3 Readout of Dry Program ......................................................................... 99
6.13.2.4 Readout of Leakage Test ...................................................................... 100
6.14 Emergency Stop........................................................................................................ 101
6.15 Placement for items to be sterilized .......................................................................... 102
6.15.1 Sterilization for Implements ............................................................................. 102
6.15.2 Sterilization for Wrap ....................................................................................... 105
6.15.3 Placement for Sterilization box ........................................................................ 106
7 Messages and Troubleshooting ............................................................................................ 107
7.1 System Message ........................................................................................................ 107
7.2 Component Message .................................................................................................. 108
7.3 Process Message ....................................................................................................... 109
7.4 Test Message .............................................................................................................. 111
7.5 Storage Medium Message .......................................................................................... 112
7.6 General Troubleshooting ............................................................................................. 113
8. Maintenance Instructions ..................................................................................................... 114
8.1 Daily Maintenance ...................................................................................................... 114
8.2 Weekly Maintenance ................................................................................................... 114
8.3 Monthly Maintenance .................................................................................................. 116
8.4 Annually Maintenance ................................................................................................. 118
9 Water Quality ........................................................................................................................ 120

10 Test Instructions .................................................................................................................. 121
10.1 Biological performance of sterilizers ......................................................................... 121
10.2 Air removal (Bowie-Dick type test pack) .................................................................... 122
10.3 Helix test ................................................................................................................... 124
11. Specifications ..................................................................................................................... 126

1
1. Important Safety Instructions
In order to clearly indicate the extent of the harm, loss or damage which may result from falling
to heed these precautions and the degree of their urgency, the precaution have been classified
into the three categories of Danger, Warning and Caution.
Danger: This indicates an imminently hazardous situation arising from the
mishandling or mis-operation of the unit which, if not avoided, might cause
the death or serious injury of the operator or other persons.
Warning: This indicates a potentially hazardous situation arising form the mishandling
or mis-operation of the unit which, if not avoided, might cause the death or
serious injury of the operator or other persons.
Caution: This indicates a potentially hazardous situation arising form the mishandling
or mis-operation of the unit which, if not avoided, may cause the minor injury
of the operator or other persons and property damage.
Warning: Please install, operate and maintain the sterilizer in accordance with this
Instruction Manual. Failure to do so could result in serious injury or damage to the
unit.
Figure 1
Please read
manual.

2
Warning: DO NOT place alcohol or other flammable items in the sterilizer. An explosion
could occur, causing personal injury.
Figure 2
Warning: A separate (dedicated) circuit is recommended for the sterilizer. The sterilizer
should not be connected to an electrical circuit with other appliances or
equipment.
Figure 3
Warning: Always check the status of the electric wire; unplug the power cord if breakage
comes up. Contact your supplier for service support.
Figure 4
Warning: Children are not allowed to use or play with the unit.
Gasoline
Alcohol
Gas
Chemical……

3
Figure 5
Warning: Do not put your fingers into the gap on the hinged side of the door.
Figure 6
Warning: Always check the pressure gauge before opening the door. DO NOT attempt to
open the door if the pressure is not at zero (0).
Figure 7
Check Pressure
at “ZERO”

4
Warning: In an emergency, or before carrying out any maintenance, always disconnect the
power cord from the outlet.
Figure 8
Warning: Use sterilization indicator test strips to check that sterilization has been
successful.
Figure 9
Warning: If the ALARM indicator light illuminates, the machine is over-pressure or
overheated. The sterilizer will shut down automatically. Contact your supplier for
service support.
Figure 10
Please!!! Call
Service supplier

5
Warning: Use only distilled water. Normal tap water contains minerals, especially chlorides,
which have corrosive effects on stainless steel. Failure to use distilled water will
invalidate the warranty.
Figure 11
Caution: Do not put objects on the power plug or power cord.
Figure 12
Caution: The outer casing and metal surfaces of the sterilizer will be hot during operation,
please do not touch it.
Figure 13
Pure Water
City Water
Groundwater
……

6
Caution: Do not place objects on top of the water intake cap.
Figure 14
Caution: Steam and hot water will be present when opening the door after a sterilizer cycle.
Avoid contact.
Figure 15
Caution: DO NOT place any objects on the top of the sterilizer.
Figure 16

7
Caution: Do not tip over the unit or allow it to fall on the power plug.
Figure 17
Caution: It will require at least two (2) or more people to carry the sterilizer to avoid
dropping it off by mistake.
Figure 18
Caution: Always allow a minimum of 20 min. between each sterilization cycle.
Figure 19
Let me cool off
for at least 20
min.

8
Caution: Please unplug the power cord and drain off water from the reservoir if the
sterilizer will not be used regularly.
Figure 20
Caution: Always keep the sterilizer clean.
Figure 21
WARNING: The door must be closed completely during operation of the unit. If the “Door
open” displayed, it means that the door is not closed properly.
WARNING: Always check the water level in the reservoir before running a sterilization
cycle. If the “Low water in the tank” displayed, it means that the water in the
reservoir is not sufficient. Please fill the water for sterilization or distilled water
as shown in “9 Water Quality”.
WARNING: Clean the water filter located at the back of the unit at least once per month.
Refer to Maintenance Instructions.
WARNING: Failure to follow the Maintenance Instructions will adversely affect
performance and lifespan of the sterilizer, and may invalidate the warranty.
Drin hose
Wide-mouthed container

9
2. Explanation of Safety Symbols and Notes
Caution, consult instruction manual for use
Protective earth (ground)
Alternating Current
Attention! Hot surface
Disposal of Electrical & Electronic Equipment (WEEE):
This product should be handed over to an applicable collection point for the
recycling of electrical and electronic equipment. For more detailed information
about the recycling of this product, please contact your local city office,
household waste disposal service or the retail store where you purchased this
product. (European community only)
Authorised representative in the European community
Manufacturer
Date of manufacture
It is a 6-digit number. The first 4 digi
ts represent the year, followed by 2 digits of
the month.
Consult instruction manual for use
ON, connection to the mains
OFF, disconnection from the mains
POWER
Power switch
NOTE Indicates information that user should pay special attention to.
CAUTION
Indicates correct operating or maintenance procedures in order to prevent
damage or destruction of the equipment or other property.
WARNING
Indicates correct operating or maintenance procedures in order to prevent
damage or destruction of the equipment or other property.

10
3. Unpacking
CAUTION: It will require at least two (2) or more people to carry the sterilizer to avoid
dropping it off by mistake.
Figure 22 – Unpacking
A Cut the banding
B Lift off the top cover of the carton
C Remove the wall and the foam packaging inserts
D Carefully lift the sterilizer from the packaging base
E Check all accessories are present as follows (accessories are packed inside the sterilizer
chamber):
- Instruction Manual ×1
- Heater Cover ×1
- Tray Set ×1 ( With tray ×3 ) (Standard)
- Holder ×1 (Standard)
- Silicone House（2m）x2 (Standard)
- Silicone House（2m）x1 ( With connecter ×1 ) (Standard)
- Printer paper ×1 set (5 pcs) (Standard)
- Sterilization Box × 1 (Optional)*
- Spring Holder (Optional)*
- Exhaust Tank (Optional)*
*The accessories will be different according to the order request.
NOTE: The manufacturer recommends that all packaging material is retained for
possible re-use.
NOTE: The packing material is made by corrugating medium-catalogue AA for the
purpose of Reduce, Reuse and Recycle.
Top
Wall
Base

11
4. Installation
4.1 Environment
This equipment has been designed for use in accordance with the International EMC
(Electromagnetic Compatibility) Standards. In view of different environments, please follow the
instructions given below to eliminate interference, if necessary.
- Move the equipment or rotate its direction;
- Enlarge the space between the equipment and other machines;
- Put the plug into other outlets;
- Please consult with the local distributor or qualified electrician.
- Regarding the environmental temperature for installation, please refer to
“11. Specifications”.
4.2 Set up
CAUTION: Please read and follow “5.2” in order to understand the operation of the
sterilizer.
CAUTION: Make sure that the door can be opened freely after installation.
WARNING: Do not install or operate the sterilizer in areas where flammable items or
volatile substances are used or stored. An explosion could occur, causing
personal injury. An installation site with good air circulation is required.
WARNING: Be sure to install the sterilizer on a flat surface, otherwise it may not defect the
water level correctly.
CAUTION: The optional Exhaust Tank is capable of draining water; you should then drain
out the water according to the local national law.
A. While installation, please make sure that the bearing capacity of installation table is enough
to carry the sterilizer. For the weight information of the sterilizer, please refer to “11.
Specifications”.
B. Position the sterilizer on a stable bench or work surface, ensuring at least 10 cm clearance
between the wall or other pieces of equipment and the sides of the unit for free circulation of
air.

12
4.2.1 Waste out draining
Heating water is drained from the chamber through this outlet located at the back of the
sterilizer. Connect the exhaust hose to the “WASTE OUT” as shown in Figure 23 to drain heating
water according to the local national law.
WARNING: Examine that pipelines connected from “waste outlet” is not obstructed by the
over-bending as shown in Figure 24.
Figure 23
Figure 24
Drained waste
Blocked
water
Waste outlet
Floor
End of pipeline
Keep
smooth
tilt
End of pipeline
Floor
Waste outlet
Drained water

13
4.2.2 Manual water
Open the water reservoir cap; pour water for sterilization or distilled water into the water
reservoir as shown in Figure 25
Figure 25
WARNING: Do NOT fill water into the reservoir during the sterilization process to avoid
overflow. After each sterilization cycle is completed, any remaining water in
the chamber will be drained automatically.
4.2.3 Connecting an external water supply system
Connect an external water supply to the “WATER IN” on the rear side of the sterilizer by
using the 2 m silicon house for the “Auto add water” function as shown in Figure 26.
NOTE: The pressure of external water supply should be not less than 2 Bar. It is
recommended to connect a suitable gauge.
CAUTION: Refer to “9 Water Quality”.
Figure 26
Water Reservoir Cap
Water Inlet

14
How to set the” Auto add water”:
Select ”system setting” as shown in Figure 27 (Refer to “6.8.4” for detail operation.)
MENU
Unwrapped 121℃
Wrapped 121℃
Unwrapped 134℃
Wrapped 134℃
PRION
LIQUID
Dry
Customization
Function Test
System Setting
Figure 27
and then select ” Auto add water” as shown in Figure 28.
System set
Date and Time
Language
Unit
Print
Auto add Water
Cycle counter
Serial Number
Calibration
Figure 28
set to ”ON” as shown in Figure 29.
Auto Add Water
Auto Add Water
ON
Figure 29

15
4.3 Installation
A. Install the heater cover to the chamber as shown in Figure 30 (standard accessory) Ensure
the rounded edge is towards the back and the vertical front edge of the cover locates
securely into the corresponding slots in the lower part of the chamber opening.
Figure 30 – Heater Cover
B. Install the tray frame as shown in Figure 31 (standard accessory)
CAUTION: The frame should be installed as in Figure 31 below. The indention of the
frame will pass the bushing in the chamber.
Figure 31
Tray Frame
Indention
Heater Cover
Chamber
Water Stopper

16
C. Install the tray as shown in Figure 32. (standard accessory)
Figure 32 – Tray
D. Install the Sterilization Box as shown in Figure 33. (optional accessory)
Figure 33 – Sterilization Box
E. Usable space in the chamber
The chamber usable space is the maximum volume of the chamber for accommodating a
sterilization load. This volume is equivalent to a pipe with the following dimensions:
Heater Cover
Tray
Sterilization Box
Heater Cover
Tray Frame