Aplus 1013JLN User manual

SUMAKE PNEUMATIC TOOLS
Fine Wire Air Stapler
1013JLN
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
1013JLN-S-2307B-AC

TOOL SPECIFICATIONS
MODEL OF TOOL .................................................................. 1013JLN
TOOL LENGTH ....................................................................... 8.27" (210 mm)
TOOL HEIGHT ........................................................................ 5.71" (145 mm)
TOOL WIDTH .......................................................................... 1.77" (45 mm)
WEIGHT (WITHOUT FASTENERS) ................................... 1.98 lbs (0.9 kg)
AIR INLET ............................................................................... 1/4" NPT
COMPRESSED AIR :
Maximum permissible operating pressure ............................. 110 PSIG (7.5 bar)
Recommended operating pressure range ........................ .. 60 ~ 100 PSIG (4 ~ 7 bar)
AIR CONSUMPTION.............................................................. 0.0072 scfm with 25
nails per minute
@ 100 psi (6.9 bar)
Noise dB(A):
A-weighted sound pressure level LpA . .. 84.81 dB(A)
A-weighted sound power level LwA . .. 97.81 dB(A)
Measurement uncertainty: 3dB
Vibration (m/s2 ):
Hand-arm vibration value .. .. 1.08 m/s2
Measurement uncertainty: 1.5 m/s2
Warning:
The vibration emission during actual use of the power tool can differ from the declared total
value depending on the ways in which the tool is used; and of the need to identify safety
measures to protect the operator that are based on an estimation of exposure in the actual
conditions of use (taking account of all parts of the operation cycle such as the times when
the tool is switched off and when it is running idle in addition to the trigger time).
List of fasteners for 1013JLN:
Crown
Thickness
Width
MAGAZINE
11.2 mm
0.44 "
0.6 mm
0.024 "
1.2 mm
0.047 " 100 pcs
Foreword:
This pneumatic stapler is designed for moulding, hobbies and most other jobs requiring a
hammer. Its well balanced, ergonomic, comfort non-slip cushioned grip and heavy duty
driving compatible staples to proper applications. Features long protruding nose to nail/staple
into tight corners/groves, easy loading magazine are exactly what master needed. No more
painful hammering and ensure you as satisfactory tackle and enjoy work.
Suitable applications:
Wood and wood like applications, MDF, Hobby/Craft, fine decorative trim, beading and
moulding. Tongue & Groove paneling. Cabinet and plywood assembly, garden furniture and
trellis work, door/window assembly, hardwood flooring, paneling and trim. Picture/mirror
frames. Sub-flooring and many more . This electric tool is restricted to using on wood, wood
like products, leather and material of paper. Any other material is forbidden.
Caution:
Not suitable for stapling or nailing into concrete, masonry bricks or steel. Do not fire if nails
are jammed, as this will cause damage to the driver blade.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
Indicates an potentially hazardous situation which, if not avoided, will result in death or
serious injury.
NOTE
Alerts the operator to useful information.
SAFETY INSTRUCTIONS
DANGER
1. Read this manual and understand all safety instructions before operation the tool. If you
have any questions, please contact our authorized representatives.
2. Only those fasteners listed in the operating instructions may be used in the fastener driv-
ing tools.
3. Only the main energy and the lubricants listed in the operating instructions may be used.
4. Fastener driving tools marked with an inverted equilateral triangle standing on one point
may only be used with an effective safety yoke.
5. Fastener driving tools equipped with contact actuation or continuous contact actuation,
marked with the symbol " Do not use on scaffoldings, ladders", shall not be used for spe-
cific application for example:
─when changing one driving location to another involves the use of scaffoldings, stairs,
ladders, or ladder alike constructions, e.g. roof laths,
─closing boxes or crates,
─fitting transportation safety systems e.g. on vehicles and wagons.
6. For the maintenance of fastener driving tools, only spare parts specified by the manufac-
turer or his authorized representative shall be used.
7. Repairs shall carried out by agents authorized by the manufacturer or by other specialis-
ts, having due regard to the information given in the operating instruction.
8. Stands for mounting the fastener driving tools to a support for example a work table shall
be designed and constructed by the stand manufacturer in such a way that the fastener
driving tool can be safely fixed for the intended use, thus for example avoiding damage,
distortion or displacement.
9. Fastener driving tools operated by compressed air shall only be connected to compress-
ed air lines where the maximum allowable pressure cannot be exceed by a factor of
more than 10%, which can for example be achieved by a pressure reduction valve
which includes a downstream safety valve.
10. When using fastener driving tools operated by compressed air, particular attention must
be paid to avoid exceeding the maximum allowable pressure.
11. When using fastener driving tools operated by compressed air should only be operated
at the lowest pressure required for the work process at hand, in order to prevent unnece-
ssarily high noise levels, increased wear and resulting failures.
12. Hazards caused by fire and explosion when using oxygen or combustible gases for ope-
rating compressed air operated fastener driving tools.
13. Carry the fastener driving tool at workpiece using only the handgrip, and never with the
trigger actuated. Never carry the tool by the hose or pull the hose to move the tool.
14. Disconnect the tool from air supply before cleaning jams,
servicing, adjusting, and during non-operation.
15. Wear eye protection.
16. Do not use a check valve or any other fitting which allows
air to remain in the tool.
17. Do not place your hand or any part of your body in the
fastener discharge area of the tool when connecting or
disconnecting air supply.
18. Never point tool at yourself or at any other person.
AIR SUPPLY AND CONNECTION
NOTE
‧Many air tool users find it convenient to use oiler to help provide oil
circulation through tool and increase the efficiency and useful life of
the tool. Check oil level in the oiler daily.
‧Many air tool user find it convenient to use a filter to remove liquid
and impurities which can rust or wear internal parts of the tool. A
filter also increase the efficiency and useful of the tool. The filter
must be checked on a daily basis and if necessary drained.
‧For better performance, install a 3/8" quick connector (1/4" NPT
threads) with an inside diameter of .315" on your tool and a 3/8"
quick coupler on the air hose.
The following illustration shows the correct mode of connection to the air
supply system which will increase the efficiency and useful life of the tool.
LUBRICATION AND MAINTENANCE
NOTE
‧Disconnect the air supply from the tool before lubricating.
‧Your tool requires lubrication before you use it for the first time.
‧Wipe off excessive oil at the exhaust. Excessive oil will damage
O-rings of tool. If in-line oiler is used, manual lubrication through the
air inlet is not required on a daily basis.
‧Turn the tool so the inlet is facing up and put one drop of high
speed spindle oil, UNOCAL RX22, or 3-IN-1 oil into air inlet. Never
use detergent oil or additives. Operate the tool briefly after adding
oil.
c o n n e c t o r
Q u i c k Q u ic kQ u i c k
c o u p le r c o u p le r R e g u l a to r
c o m p r e s so r
O i le r
c o n n e c t o r
A ir h o se
Q u i c k
F i lt e r

LOADING THE TOOL
WARNING
‧Do not place your hand or any part of your body in the
fastener discharge area of the tool when connecting or
disconnecting air supply.
WARNING
‧Never point any operational fastener driving tool at
yourself or at any other person.
1. Disconnect air hose.
2. Depress the magazine latch. Pull back on the magazine
cover.
3. Insert a stick of fasteners into the magazine. Make sure
the pointed ends of the fasteners are loaded with the
points upward. Also make sure fasteners are not dirty
or damaged.
4. Push the magazine cover forward until the latch
catches.
OPERATING THE TOOL
WARNING
Protect your eyes and ears. Wear z87.1 safety glasses with side
shields. Wear hearing protection. Employers and users are
responsible for ensuring the user or anyone near the tool wear this
safety protection.
NOTE
Check and replace any damaged or worn components on the tool.
The safety warning labels on the tool must also be replaced if they
are not legible.
1. Add a few drops of UNOCAL RX22 or 3-in-1 oil into the air inlet.
(See Fig. 1)
2. Attach a high flow quick connect fitting to the tool. (See Fig. 2)
3. Empty the magazine.
4. Connect the tool to an air compressor using a 3/8" I.D hose. Make
sure the hose has a rated working pressure exceeding 200 PSI
(13.8bar) and a female quick coupler. (See Fig. 3)
5. Regulate the air pressure to obtain 70 PSI (4.8 bar) at the tool.
(See Fig. 4)
6. Disconnect the air supply from the tool.
7. Load fasteners into your tool following the instructions in this
manual. (See Fig. 5)
8. Reconnect the air supply to the tool.
9. Test for proper fastener penetration by driving nails into a sample
piece of wood. If the fasteners do not achieve the desired
penetration, adjust the air pressure to a higher setting until the
desired penetration is achieved. Do not exceed 110 PSI (7.6 bar)
at the tool. (See Fig. 6)
CLEARING A JAM FROM THE TOOL
WARNING
Disconnect the tool from air compressor before adjusting, clearing
jams, servicing, relocating and during non-operation.
1. Fastener jammed in fastener discharge area:
‧Disconnect tool from air hose.
‧Grab jammed fastener with pliers and remove.
2. Fastener jam inside magazine:
‧Disconnect air tool from air hose.
‧Pull back on fastener pusher until locked.
‧Removed jammed fastener.
‧Release fastener pusher.
CLEANING THE TOOL
DANGER
Never use gasoline or other flammable liquids to clean the tool. Va
pors in the tool will ignite by a spark and cause the tool to explode
and result in death or serious personal injury.
NOTE
Solvents used to clean the nose of the tool and contacr safety trip
mechanism may soften the tar on the shingles and cause the
buildup to be accelerated. Make sure to dry the tool thoroughly after
cleaning and before operating the tool again.
1. Disconnect the air supply from the tool.
2. Remove tar buildup with kerosene #2 fuel oil or diesel fuel. Do
not allow solvent to get into the cylinder or damage may occur.
Dry off the tool completely before use.
TROUBLESHOOTING
Stop using the tool immediately if any of the following problems occur. Serious personal injury
could. Any repairs or replacements must be done by a qualified person or an authorized
service center only.
PROBLEM PROBABLE CAUSE REMEDY
Air leaking at trigger valve area.
Air leaking between housing and nose.
Air leaking between housing and cap assy.
O-rings in trigger valve housing are damaged.
Loose screws in housing.
Damaged to bumper.
Damage to bumper.
Loose screws.
Damaged seal.
O-rings must be replaced.
Screws need to be tightened.
O-rings must be replaced.
Bumper needs to be tightened.
Screws need to be tightened.
Seal needs to be replaced.
Tool skips driving fastener.
Worn bumper.
Dirt in nose.
Dirt or damage prevents fasteners from
moving freely in magazine.
Inadequate air flow to tool.
Worn O-ring on piston or lack of lubrication.
Damaged O-rings on trigger valve.
Air leaks.
Cap seal leaking.
Bumper needs to be replaced.
Clean.
Magazine needs to be cleaned.
Fitting hose or air compressor needs to be checked.
O-ring needs to be replaced. Lubricate.
O-rings need to be replaced.
Screws and fittings need to be tightened.
Seal needs to be replaced.
Tool runs slow or has loss of power.
Tool not lubricated sufficiently.
Broken spring in cap assy.
Exhaust port in cap is blocked.
Tools needs to be lubricated.
Spring needs to be replaced.
Damaged internal parts need to be replaced.
Fasteners are jammed in tool.
Driver nozzle worn or damaged.
Driver is damaged.
Fasteners are not correct size.
Fasteners are bent.
Magazine or nose screws are loose.
Replace driver nozzle.
Replace driver.
Fasteners recommended for tool must be used.
Replace with undamaged fastener.
Screws need to be tightened.
Solvent
Fig.1
Fig.2
Fig.3
Fig.4
Fig.5
Fig.6

Description Spec Q'ty Description Spec Q'ty Description Spec Q'ty
FB2501 PISTON STOP 1 PE0901 BUMPER 1 UE2201 M G ZINE C P SET 1
FE1201 EXH UST C P RING 1 PN0301 M IN PISTON 1 UE3301 EXH UST C P 1
KF0510 FL T HD.BOLT M5×0.8-10L 1 PN1301 CYLINDER C P 1 UE3701 COVER PL TE 1
KM0520 HEX.SOC.HD.BOLT M5×0.8-20L 2 PN1901 CYLINDER 1 UE3801 DRIVER 1
KM0522 HEX.SOC.HD.BOLT M5×0.8-22L 1 U 1401 RET INER SCREW 2 UG3501 PISTON STOP 1
KM0525 HEX.SOC.HD.BOLT M5×0.8-25L 4 UB0501 L TCH SPRING 1 UH0901 PULL SPRING 1
O 003 O-RING RP568-003 1 UE0101 BODY 1 UP0301 PUSHER 1
O 004 O-RING RP568-004 1 UE0308W DRIVER SSY. 1 YE2501 E-RING ∮2.5 1
O 120 O-RING RP568-120 1 UE0303 HE D V LVE PISTON 1 YG0501 SPRING W SHER ∮5 4
O 126 O-RING RP568-126 1 UE0401 C P SE L 1 YL0508 LOCK NUT M5×0.8 1
O 204B O-RING RP568-204 1 UE0701 COMPRESSION SPRING 1 #N/ #N/ 0
OB172H O-RING 16.5×3.0 1 UE0701W M G ZINE SSY. 1 #N/ #N/ 0
OB221 O-RING 22×3 1 UE1101W TRIGGER V LVE SSY. 1 #N/ #N/ 0
OB271 O-RING 26.8×2.4 1 UE1201 COLL R 1 #N/ #N/ 0
OP010 O-RING P10 1 UE1301 COMPRESSION SPRING 1 #N/ #N/ 0
OP012 O-RING P12 1 UE1401 TRIGGER V LVE STEM 1 #N/ #N/ 0
OS030 O-RING S-30 1 UE1501 SE L 1 #N/ #N/ 0
P 1603 NOZZLE 1 UE1601 TRIGGER V LVE GUIDE 1 #N/ #N/ 0
P 1901 PIN 1 UE1701 TRIGGER V LVE SE T 1 #N/ #N/ 0
P 2001 END C P 1 UE1801 TRIGGER 1 #N/ #N/ 0
P 3901 PIN 1 UE2001 SP CER 1 #N/ #N/ 0
P 4101 L TCH 1 UE2102 M G ZINE SE T SET 1 #N/ #N/ 0
★☆ If you need to order parts, please mark both Parts No. and Description. ☆★
1013JLN Fine Wire Air Stapler
Part_No Part_No Part_No
202307
C
B
C

EC DECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Nei u District, Taipei City, Taiwan
declare in sole responsibility t at t e equipment
Equipment: FINE WIRE AIR STAPLER
Model/ Serial No.: 1013JLN
to w ic t is declaration applies, complies wit t ese normative documents:
Mac inery Directive: 2006/42/EC
and conforms to t e following EN standard,
EN ISO 12100: 2010
EN ISO 11148-13:2018
Name and Signature/Position Date and Place
2020/12/9
Mike Su – Managing Director Taipei, Taiwan
1013JLN-D-2307A-AC
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