Apollo Sprayers MAXI-MISER POWER 5 VS AUTO User manual

POWER 5 VS AUTO
Turbine Instruction Manual

TABLE OF CONTENTS
1 Safety......................................................................................................................................................... 1
2True HVLP™SprayFinishingSystems
.................................................................................................... 3
2.1 How Your HVLPTurbineSystem
W orks .................................................................................................. 3
2.2 How Your SprayGun
Works .................................................................................................................... 3
2.3 PreparingTo Use Your HVLP Turbine
.................................................................................................... 4
2.4 FamiliarizeYourself
W ith Your True HVLP™TurbineSpray Gun .......................................................... 4
2.5 Get To Know Your Turbine
..................................................................................................................... 4
3ApolloHVLP
Turbines .............................................................................................................................. 5
4Know Your
Coatings ................................................................................................................................. 6
4.1 Coating
Properties ................................................................................................................... ................ 6
4.2 Your Choice of Coatings and
Viscosity .................................................................................................... 6
4.3 Technique ................................................................................................................................................ 7
5Using Pressure Pots
W ith Turbine Systems …........................................................................................ .8
5.1 TestingAir PressureIn Pressure
Pot ……………………………………………………………………………9
5.2 CleaningPressure Pot .
.......................................................................................................................... ..9
6 Record Of Turbine ..
................................................................................................................................ 10
7 Record Of Turbine
Maintenance ............................................................................................................. 10
8TurbineMaintenanceAnd
Cleaning ....................................................................................................... 11
8.1 Pre-Filter
Maintenance .......................................................................................................... ................. 11
8.2 Filter
Maintenance .................................................................................................................................. 12
9Running MultipleSprayGuns
W ith A Turbine ........................................................................................ 13
10 Model 4500 ……………………………………………………………………………………………………..14
11 Model 4550 …..………………………………………………………...………………………………………16
12 GenuineApollo Accessories ..
................................................................................................................ 18
13 Warranty ..................................................................................................................................................21

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1 Safety
Read all instructionsand safetyprecautionsbefore operating the unit.
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation that could result in damage to the equipment or other property.
Risk of fire or explosion! Solvent and paint fumes can explode or ignite, causing
severe injury and property damage.
Paints and solvents containing HALOGENATED HYDROCARBONS can react
explosively with aluminum. Always check the product’s label before using these
materials in the unit.
Hazardous vapors: Paint, solvents, insecticides and other materials may be
harmful if inhaled, causing severe nausea, fainting or poisoning.
Make sure the room is well ventilated. Avoid all ignition sources, such as static electricity, sparks,
open flames, hot objects, sparks from connecting and disconnecting power
cords, and working light switches.
Follow the material and solvent manufacturers’ safety precautions and warnings.
Do not use liquids with flash points less than 100° F (38° C).
Static electricity can be produced by HVLP spraying. Make sure any electrically
conductive object being sprayed is grounded to prevent static sparking. The
sprayer is grounded to prevent static sparking. The sprayer is grounded through
the electrical cord.
Use a respirator or mask whenever there is a chance that vapors may be inhaled.
Read all instructions with the mask to ensure that the mask will provide the
necessary protection against the inhalation of harmful vapors.
Do not carry the turbine while spraying.
Keep the turbine at the maximum distance from the spraying area.

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NOTICE
•Tipping the spray gun causes the spray gun to clog. Dried spray material also clogs the pressure delivery
tube and fittings. The spray gun does not function when clogging occurs.
•When not in use, be sure to disconnect the hose and place the spray gun into the Handi-Hold™ Docking
Station on the turbine to avoid tipping.
Improper installation of the ground plug can result in the risk of electrical shock. If repair or
replacement of the plug or cord is necessary, do not connect the ground wire to either flat blade
terminal. The wire with green insulation (with or without a yellow stripe) is the
grounding wire.
1. For any question regarding proper installation of the ground plug, consult a qualified (licensed
or certified)electrician.
2. Do not modify the plug provided. If the plug does not fit the outlet, have the proper outlet
installedby a qualified electrician.
3. This product is for use on a nominal 110-volt circuit and has a grounding plug that looks like
the plug in Figure 2. Make sure that the product is connected to an outlet having the same
configurationas the plug. Do not use adapters with this product.
4. If an extension cord is required, use only a three-wire extension cord that has the same
configuration as the unit cord, including the (round) ground terminal. Make sure that the
extensioncord is plugged into a properlygroundedreceptacle.
5. W hen using an extension cord, be sure it is in good condition and heavy enough to meet the
specifications in the chart below. If an extension cord is needed the following wire sizes must
be used.
25’ cord (7.62m)…………………………............................ 10, 12, or 14 Gauge
50’ cord
(15.24m)………………………………................... 10 or 12 Gauge
100’ cord (30.48m)…………
……………………………...... 10 Gauge
Groundinginstructionsfor all countries using a 2-prongedplug configuration. Figure2
This product must be properly grounded. In the event of an electrical short circuit, grounding reduces
the risk of electrical shock by providing an alternate path for the electrical current.
This product is equipped with a cord that has a ground wire and an appropriate ground plug. Plug the unit into an outlet that
is properlyinstalled and grounded in accordancewith local codes and ordinances.
Safety Note: Users in countries in continental Europe and Australia and anywhere that offers a two-pronged plug must
be aware that this
configuration does not providegrounding.

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2 TrueHVLP™ Spray Finishing Systems
CONGRATULATIONS!! You have just purchasedthe finest HVLP air turbine system available. You are about to enjoythe
great benefitsof
TrueHVLP™. Our designs are the result of many years of experiencein manufacturing HVLP turbine
systems, and HVLP spray guns.
W e have painstakingly worked and consultedwith professional sprayfinishers to bring you
this versatile, well-engineeredtool.
Whether you are new to sprayfinishing, you have sprayfinished before,or are just new to HVLP spraying;there are some
basic sprayfinishing guidelinesthat will help you to achieve the best results and optimum success from your new equipment.
Reading this informationcarefullyand following these simple steps will ensure that you get the best
performance and results
from your new TrueHVLP™spraysystem.
Check the contentsof your box. The followingare included:
(1) Power Series TurbineUnit
(1) TrueHVLP™SprayGun
(1) Air Hose
(1) InstructionManual
(1)
W rench
(1) SprayGun Lube
(1) Cleaning Brush
(1) Electric Cord
(2) Quick Coupler(1x Handi-Hold™) (1x Hose
Coupler)
2.1 How Your HVLP Turbine System Works
Your turbine system has three components: the turbine unit (1), spraygun (2) and air hose (3). The turbine unit, when
connectedto the correct electricalpower supplyand with the on/off switch in the “on” position, provides a continuous
sourc e of
clean, warm, dry, High VolumeLow Pressure(HVLP)air. The air hose connectsthe turbine unit to the spraygun. Air flows
throughthe hose to the nozzleof the speciallydesigned
TrueHVLP™ spraygun. Atomizationof the coating is achieved when
the air mixes with the stream of fluid passing throughthe tip/nozzle.This low-pressureatomizationprinciple
achieves minimum
misting(overspray)to the sprayenvironment.
2.2 How Your Spray Gun Works
Apollo offers two types of Turbine Spray Guns. The 5000 series and the 7700 series. The 5000 series spray guns are bleeder
style.
W hen the turbine blower is turned “on”, air will constantly flow through the air cap. The 7700 series spray guns are non-
bleeder style.
W hen the turbine blower is turned“on”, air will onlyflowthroughthe air cap when the triggeron the spray gun
is activatedor pulled back.Air also flows throughthe air feed tube to pressurizethe cup and deliver fluid to the tip/nozzle.
When the paint flow screw is opened and the trigger pulled back, fluid flows throughthe tip/nozzlemixing with the air flow

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deliveredfrom the air cap and projects a fine atomizedmist to your work piece. Spraypattern control will vary depending on
the spraygun model. Consult your individualspray gun manualfor detailed operationand
maintenance of your spraygun.
2.3 Preparing To Use Your HVLP Turbine System
Connect the air hose to the turbine. Pull back the spring loaded quick disconnectcoupler and insert the male connector on
the air hose into the turbine connector. Releasethe ring. Your air hose will be locked into place. To releasethe air hose, pull
back on the spring-loaded quick coupler ring with your fingers and pull. Connect other end of hose to spray gun using this
same procedure.Plug the power cord into an outlet that is properlyinstalledand groundedin accordancewith local codes
and ordinances.
NOTICE
Do not cover or enclose the turbine. It is important to draw cool/ambient air through the unit for
optimum performance. Avoid placing the turbine in a warm environment or in direct sunlight.
Do not spray in ambient temperatures above 90 degrees. If you want to be able to spray in
hotter temperatures, we recommend placing a fan in front of your turbine to help it pull in cool
air.
2.4 Familiarize Yourself With Your True HVLP™ Turbine Spray Gun
Refer to your SprayGun InstructionManualfor information,setup, and operationof your modelspray gun.
You are now readyto spray your coating of choice on your work piece. Good qualityresults with your
TrueHVLP™ spray
finishingequipmentare a combinationof carefulpreparationof your project,a properspraying
environment, a basic
knowledgeof the coatings you will be using and how these coatings work with your TrueHVLP™spray equipment.
Pressure will remain in the spray cup when unit is off. If you pull the trigger back, a stream of fluid
will flow. To prevent accidents, turn material flow screw clockwise until it is completely closed. The
trigger is now locked in the closed position.
Note: It is not necessary to empty and clean your spray gun when you pause between applications.Be sure, however, to
clean your spray gun thoroughlyat the end of your work session.Do not leave materialin your spray gun overnight.Extra
caution must be taken when spraying coatings that have a catalyst or hardeneradded.Thesecoatings can harden in your
spray gun quickly, making cleaningdifficult or impossible.Read
manufacturer’s coating instructionsas to how much time you
have before
catalyst/hardener begins to set up.
2.5 Get To Know Your Turbine
Handi-Hold™
Spray Gun Docking Station
Every Power Series turbine comes equipped with the Handi-Hold™Spray
Gun Docking Station (A), Apollo’s smart innovation.Store, hold or
transport your spray gun in a vertical position with no risk of it falling over.
Readyto spray when you are. Disconnecthose from spraygun and
insert coupler into the Handi-Hold™ Spray Gun DockingStation (A). As
shown.

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Hour Use Meter
All Power Series turbines are fitted with an hour use meter (B). Use this
meter in conjunction with the Record of Turbine Maintenance at the end
of this manual. Using the hour meter will help you maintain your turbine
better and keep your system running in good condition.
Variable Speed Motor Control (VS)
The POWER VS Series turbo spray systems integrate a motor speed
control to enable you to control your atomizing pressure. To change the
pressure, rotate the dial from left to right to increase the pressure and
from right to left to decrease the pressure. The graduation marks behind
the knob do not indicate any particular pressure achieved. Do not use
these marks to replicate pressures as they will not always relate
depending on the temperature and length of use. It is always best to set
the pressure by doing some spray outs with the material you are going to
spray. Adjust the pressure to use the lowest amount of air pressure to
achieve the best atomization with that material. Check your spray pattern
for even droplet sizes around the edges of the spray out. Once your
particles are all the appropriate size you should get good results.
3 Apollo HVLP Turbines
Each
TrueHVLP™ Turbine Unit offers the finisher a maximum operatingpressure. This pressureis determinedby the size
and output of the unit you have selected.The maximum availablepressure will have a direct bearingupon the viscosityof
the fluid that you choose to spray. Atomizingpressure and fluid viscositydirectlyrelate to the
efficiency of the equipment
operationand the qualityof the results that you will achieve.
The available air volume and pressureat the air cap of the spraygun will meet the deliveryof fluid comingout of the nozzle
to create a fine mist called
atomization. This mist travels directlyto your work piece where it blends to form a connectedwet
film. Achievinga smooth,level surfacewill depend on the proper relationshipbetween availableatomizing pressure,the
viscosityof the coating being applied, and the propertiesof the coating and the size of the needle,nozzle and air cap used.

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4 Know Your Coatings
4.1 CoatingProperties
Coatings are a blend of resins and additives to create a product that will provide a protective and beautifying surface to yo ur
work piece. Different resins have different properties. It is important to use the correct coating to achieve a desired result.
Manufacturers of coatings can control the resin solids content, production viscosity, sheen, color, flow-out enhancement and
other properties. Some products offer ways to adjust the coating properties such as speeding up or slowing down the drying
time, adding catalysts to strengthen the molecular bond or adding flatting agents to lower the sheen. Manufacturers will
ofte n
give some guidelines on how to thin their product for spray application. There are many different types of spray equipment in
use. Coatings manufacturers cannot address all of them. It is important for the finisher to understand the spray equipment
and to use common sense to arrive at the correct fluid viscosity to produce the best possible results with the selected coating
and the equipmentbeing used.
4.2 Your Choice of Coatings and Viscosity
Extremely thin, watery, or light bodied fluids such as inks, aniline dyes and oil stains can generally be used straight from t he
can. RTS or Ready to Spray water-based finishing products are formulated to be used straight from the can without thinning
with a 3 stage or larger turbine. Most other coating products will need to be thinned anywhere from 10% to 50% depending on
the availableair pressure of the turbinemodel and the propertiesof the coating selected.(See chart below).
Chart A Nozzle, Needle and Air Caps For 7600 Series Spray Guns
Tip/Needle Size
Application
Air Cap
0.5mm (.197)
Spot repair and panel
blends
CC
0.8mm (.031)
Auto base and most
clearcoats
B-HS
1.0mm (.039)
Auto single stage
B-HS
1.3mm (.051)
Auto single stage
B-HS
1.5mm (.059)
Thinned primers
B-HS
1.8mm (.07)
High build primers
C-HS
2.0mm (0.79)
High build primers
C-HS

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4.3 Technique
Like any skill, practice makes perfect. Never try to rush the spray finishing process. Learn the characteristics of the coating
you will be spraying. Build up layers of material (3-4 applications or more if necessary). Sand between coats and allow
proper drying time betweenapplications.
Some rules for effectivesprayfinishing:
1. Remember to always keep the distance between the spray gun and the surface the same when moving across your work,
(or up and down) called a “pass”. Do not rotate or turn your wrist from side to side.
See Chart E Below
2. Move the spray gun across your work from end to end.
3. Be sure to maintain the same speedof movement. This ensures an even applicationof coating.
4. At the end of a “pass” always release the trigger. To continue, spray in the opposite direction and overlap your previous
coat by 1/3 to 1/2.
5. W hen finished you should have an even wet coat on your work. If you have dry spots, you have overlappedtoo wide. If you
have heavyor wet spots, you have overlappedtoo much or sprayed too slowly.
6. W hen sprayinga large or pre-assembled piece, start at the top and work down.
7. Tryto spraythe hard to reach and underneathsurfaces first.
Common sense and some forethought will prevent errors. Remember, that a light wet film will generally produce better
results than a heavy wet coat.
W hen spraying a vertical surface, it is advisable to apply a thin/light “tack” coat first, followed
by a normallight wet coat. This technique will help prevent“runs” and “sags”.
Chart E Spray Gun Technique
When using your SprayGun, you controlfive variables:
1. Fluid flow.
2. Distanceof the spraygun from your work. 4”-8” (10-20cm)is average.Closer if necessary.
3. Pattern direction(verticalfan, horizontalfan and round).
4. Speed of application.
5. Fan pattern size. 7700 series with Fan Pattern Control Ring. 5000 series move the spray gun closer to or further away
from work piece.
NOTE:Items 1, 2, and 4 directly relate to each other.
Cleaning Your TrueHVLP™ Spray Gun
Refer to your spraygun manualfor cleaningand maintenanceof your spraygun model.

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5 Using Pressure Pots with Turbine Systems
There are many advantages to using pressure pots with a turbine system. Apollo Sprayers have made this very easy with
our fluid feed systems, 4500 and 4550. Refer to the accessories section of this manual for more information on these and
other products. By removing the paint cup from the spray gun, you immediately reduce the overall weight of the spray gun
by ½. You also get a smaller tool to hold in your hand therebyallowing you to more easily
access the back of cabinets or other tight spaces where a standard cup gun would not fit.
By using a pressure pot you can spray larger quantities of material without stopping to
refill a smaller cup. This can save a lot of time on a long job where you are spraying the
same material all the time.
Using a pressure pot with any size turbine system is very easy. All you need is any size
pressure pot, a fluid hose and a small air compressor.
W hen using a remote cup or
pressure pot, it is necessary to introduce compressed air in order to pressurize the
remote pot and move the fluid from the pot to the spray gun tip/nozzle. In general, 5PSI
(0.345 Bar) of air pressure is adequate to push most average viscosity fluids to the spray
gun nozzle. Higher pressure would only be necessary for heavier viscosity fluids or if you
aresprayingup a ladder where the fluid has to travel more than 6 feet of elevation.
Connect the black fluid hose to the fluid outlet on the top of the pressurepot. Refer to your
pressurepot instructions for the specific location of the fluid outlet. Seal the threads with Teflon tape and tighten with a
wrench (spanner) to assure no fluid leaks once you pressurize the pot. Next, connect the air line from your compressor to
the air inlet. This should be a male quick connect adjacent to the regulator and gauge. If your quick connect is the same style
as the one on the pot you can pull back the ring on the female end and insert into the male end, releasing the ring to fasten
them together. Connect the other ends of the fluid line and airline to the spray gun and air compressor respectively. Your
turbine air hose will connect as normal directly to your spray gun. Refer to your spray gun instruction manual for more
specific instructions.
Part #A4900- 2.5 gallon (10 liter) deluxe pressure pot. Part #A4600 - 2-quart (2 liter) pressurepot.