Toro 41593 User manual

FormNo.3384-937RevA
Multi-Pro5800TurfSprayer
ModelNo.41593—SerialNo.312000001andUp
g018932
Registeratwww.Toro.com.
OriginalInstructions(EN)*3384-937*A

TheMulti-Pro®turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itisprimarily
designedforsprayingonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Theenclosed Engine Owner's Man ual issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,or
toregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.
G013755
1
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ChemicalSafety.......................................................4
BeforeOperating....................................................5
WhileOperating......................................................5
Maintenance...........................................................6
SoundPower..........................................................7
SoundPressure.......................................................7
Hand-ArmVibration...............................................7
WholeBodyVibration.............................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................12
1CheckingtheBoomHingeSprings.........................13
ProductOverview.........................................................14
Controls...............................................................15
Specications........................................................19
Operation....................................................................20
ThinkSafetyFirst...................................................20
PreparingtoDrivetheSprayerfortheFirst
Time.................................................................20
PerformingPre-StartingChecks...............................21
DrivingtheSprayer.................................................22
BreakinginaNewSprayer.......................................22
OperatingtheSprayer.............................................22
FillingtheFreshWaterTank....................................23
FillingtheSprayTank..............................................23
OperatingtheBooms..............................................24
Spraying................................................................24
TurfCarePrecautionswhileOperatingin
StationaryModes................................................24
SprayingTips.........................................................25
UncloggingaNozzle..............................................25
SelectingaNozzle..................................................25
CleaningtheSprayer...............................................25
CalibratingtheBoomBypassValves..........................26
CalibratingtheAgitationBypassValve.......................27
Pump....................................................................27
TransportingtheSprayer.........................................28
TowingtheSprayer.................................................28
Maintenance.................................................................30
RecommendedMaintenanceSchedule(s)......................30
DailyMaintenanceChecklist....................................32
NotationforAreasofConcern.................................32
PremaintenanceProcedures........................................33
JackingtheSprayer.................................................33
Lubrication...............................................................33
GreasingtheSprayer...............................................33
GreasingtheBoomHinges......................................34
GreasingtheActuatorRodBearings..........................34
EngineMaintenance..................................................35
ServicingtheAirCleaner.........................................35
ServicingtheEngineOil..........................................36
FuelSystemMaintenance...........................................38
CheckingtheFuelLineandConnections...................38
BleedingtheFuelSystem.........................................38
BleedingAirfromtheInjectors................................39
DrainingtheFuelTank...........................................39
ServicingtheFuelFilters.........................................39
ElectricalSystemMaintenance....................................40
ReplacingtheFuses................................................40
ServicingtheBattery...............................................40
DriveSystemMaintenance.........................................42
CheckingtheTirePressure......................................42
InspectingtheWheels/Tires....................................42
ChangingthePlanetaryGearboxFluid.......................42
AdjustingtheFrontWheelToe-in.............................43
CoolingSystemMaintenance......................................43
CheckingtheCoolantLevel.....................................43
ServicingtheCoolingSystem...................................44
BrakeMaintenance....................................................45
CheckingtheBrakes...............................................45
AdjustingtheBrakes...............................................45
BeltMaintenance......................................................46
ServicingtheDriveBelts.........................................46
HydraulicSystemMaintenance....................................47
HydraulicFluidSpecication...................................47
CheckingtheHydraulicFluid...................................47
ServicingtheHydraulicOil......................................48
SpraySystemMaintenance..........................................50
InspectingtheHoses..............................................50
PumpMaintenance.................................................50
AdjustingtheActuators...........................................50
InspectingtheNylonPivotBushings.........................51
InspectingtheTankStraps.......................................52
FlowDiagram...........................................................53
Cleaning...................................................................53
CleaningtheSuctionStrainer...................................53
Storage........................................................................54
Troubleshooting...........................................................56
3

Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,WARNING,or
DANGER-“personalsafetyinstruction."Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
Supervisors,operators,andservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications:(Thematerial
maybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
NationalFirePreventionAssociation
BarrymarchPark
Quincy,Massachusetts02269U.S.A.
•SAEJ2258LightUtilityVehicle
SAEInternational
400CommonwealthDrive,Warrendale,PA
15096-0001,U.S.A.
•ANSI/UL558;InternalCombustionEnginePowered
IndustrialTrucks
AmericanNationalStandardsInstitute,Inc.
1430BroadwayNewYork,NewYork10018U.S.A.
or
UnderwritersLaboratories
333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
WARNING
Thesprayerisanoff-highwayvehicleonlyandis
notdesigned,equipped,ormanufacturedforuseon
publicstreets,roads,orhighways.
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator'sManual,engineowner’smanual,
andalllabelsonthesprayer.
•Establishyourownspecialproceduresandworkrules
forunusualoperatingconditions(e.g.slopestoosteep
forsprayeroperation).
ChemicalSafety
WARNING
Chemicalsubstancesusedinthespraysystemmay
behazardousandtoxictoyou,bystanders,animals,
plants,soilsorotherproperty.
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsused,and
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Forexample,
useappropriatePersonalProtectiveEquipment
(PPE)includingfaceandeyeprotection,gloves,
orotherequipmenttoguardagainstpersonal
contactwiththechemical.
•Keepinmindthattheremaybemorethan1
chemicalused,andinformationoneachshould
beassessed.
•
R efuse to operate or w or k on the spray er if this
inf or mation is not a v aila ble!
•Beforeworkingonaspraysystem,makesure
thatthesystemhasbeentriplerinsedand
neutralizedaccordingtotherecommendations
ofthechemicalmanufacturer(s)andthatallof
thevalveshavebeencycled3times.
•Verifythatthereisanadequatesupplyofclean
waterandsoapnearby,andimmediatelywash
offanychemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsforthe
safeapplicationofthechemical.
•Handlechemicalsinawellventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensurethatas
littleskinaspossibleisexposedwhileusingchemicals.
•Havecleanwateravailableespeciallywhenllingthe
spraytank.
•Donoteat,drink,orsmokewhileworkingwithchemicals.
•Alwayswashyourhandsandotherexposedareasassoon
aspossibleafternishingthework.
•Properlydisposeofunusedchemicalsandchemical
containersasinstructedbythechemicalmanufacturer
andyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;never
enterthetankorplaceyourheadoverorintheopening.
4

BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.
•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayerwithout
rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
sprayer.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthesprayer.
•Thissprayerisdesignedtocarryonlyyou,theoperator
andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanypassengersonthesprayer.
•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Besureto
takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.Ifa
shield,safetydevice,ordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights,andevenconsideradding
additionallights.
•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbeandkeep
themawayfromtheworkarea.
•Beforeoperatingthesprayer,alwayscheckthedesignated
areasofthesprayerthatarestatedinthePre-Starting
ChecksintheOperationsection.Ifthemachinedoes
notfunctioncorrectlyorisdamagedinanyway,donot
usethesprayer.Makesurethattheproblemiscorrected
beforethesprayerorattachmentisoperated.
•Ensurethatalluidlineconnectorsaretightandallhoses
areingoodconditionbeforeapplyingpressuretothe
system.
•Sincegasolineishighlyammable,handleitcarefully.
–Useanapprovedgasolinecontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankoutdoors,andllittoabout25mm
(1inch)belowthetopofthetank(thebottomofthe
llerneck).Donotoverllit.
–Wipeupanyspilledgasoline.
WhileOperating
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Theoperatorshouldremainseatedwheneverthesprayer
isinmotion.Theoperatorshouldkeepbothhandson
thesteeringwheelwheneverpossible.Keepyourarms
andlegswithinthesprayerbodyatalltimes.
•Alwayswatchoutforandavoidlowoverhangssuchas
treelimbs,doorjambs,andoverheadwalkways.Make
surethereisenoughroomoverheadtoeasilyclearthe
sprayerandyourhead.
•Failuretooperatethesprayersafelymayresultinan
accident,tipoverofthesprayer,andseriousinjuryor
death.Drivecarefully.Topreventtippingorlossof
control:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathaveabrupt
changesingroundconditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayeronwet
surfaces,inadverseweatherconditions,athigher
speeds,orwithafullload.Stoppingtimeanddistance
willincreasewithafullload.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Slowdownbeforeturning.Donotattemptsharp
turnsorabruptmaneuversorotherunsafedriving
actionsthatmaycausealossofsprayercontrol.
–Beforebackingup,looktotherearandensurethat
nooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearorcrossing
roads.Alwaysyieldtherightofwaytopedestrians
andothervehicles.Thissprayerisnotdesignedfor
useonstreetsorhighways.Alwayssignalyourturns
orstopearlyenoughsothatotherpeopleknowwhat
youplantodo.Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthesprayercan
producesparkscapableofignitingexplosivematerials.
Neveroperatethesprayerinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
5

–Ifyouareeverunsureaboutsafeoperation,stop
workandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengineis
runningorsoonafterithasstopped.Theseareasmaybe
hotenoughtocauseburns.
•Ifthemachineevervibratesabnormally,stopimmediately,
waitforallmotiontostop,andinspectthesprayerfor
damage.Repairalldamagebeforeresumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.Removeyourfootfromthetractionpedalandset
theparkingbrake.
3.TurntheignitionkeytoOff.
4.Removetheignitionkey.
Important:Donotparkthemachineonan
incline.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.Thisgives
youextratimetostoporturnaway.Hittinganobstacle
candamagethesprayeranditscontents.Moreimportant,
itcaninjureyou.
•GrossVehicleWeight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments
makeasprayerhardertostoporturn.Theheavierthe
load,thelongerittakestostop.
•Turfandpavementaremuchmoreslipperywhenthey
arewet.Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethroughstanding
waterdeepenoughtogetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlywhileputtinglight
pressureonthebrakepedal.Thiswilldrythebrakesout.
OperatingonHillsandRoughTerrain
Operatingthesprayeronahillmaycausetippingorrolling
ofthesprayer,ortheenginemaystallandyoucouldlose
headwayonthehill.Thiscouldresultinpersonalinjury.
•Donotacceleratequicklyorslamonthebrakeswhen
backingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrivestraightupor
downorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadwaywhile
climbingahill,graduallyapplythebrakesandslowlyback
straightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doitslowly
andcautiously.Nevermakesharporfastturns.
•Heavyloadsaffectstability.Reducetheweightoftheload
andyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthesprayermustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthesprayer.Donotslamonthebrakes
whenrollingbackward,asthismaycausethesprayerto
overturn.
•Usetheseatbeltwhenoperatingthemachineandbe
certainthatitcanbereleasedquicklyintheeventofan
emergency.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•Donotremovetherolloverprotectionsystem(ROPS).
•Reducespeedandloadwhenoperatingonroughterrain,
unevenground,andnearcurbs,holes,andothersudden
changesinterrain.Loadsmayshift,causingthesprayer
tobecomeunstable.
Loading
Theweightofthecargocanchangethesprayercenterof
gravityandsprayerhandling.Toavoidlossofcontroland
personalinjury,followtheseguidelines:
•Reducetheweightoftheloadwhenoperatingonhills
androughterraintoavoidtippingoroverturningofthe
sprayer.
•Liquidloadscanshift.Thisshiftinghappensmostoften
whileturning,goingupordownhills,suddenlychanging
speeds,orwhiledrivingoverroughsurfaces.Shifting
loadscancausethesprayertotipover.
•Whenoperatingwithaheavyload,reduceyourspeedand
allowforsufcientbrakingdistance.Donotsuddenly
applythebrakes.Useextracautiononslopes.
•Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping
over.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.
•Beforeperforminganymaintenance,ensurethatthe
systemhasbeenthoroughlyrinsedandcleaned.
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethekey
fromtheignitiontopreventsomeonefromaccidentally
startingtheengine.
•Tomakesurethattheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialforre,keeptheengineareafree
ofexcessivegrease,grass,leaves,andaccumulationofdirt.
6

•Neveruseanopenametocheckthelevelorleakageof
fuelorbatteryelectrolyte.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keepyourhands,feet,clothing,andanyparts
ofyourbodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotuseopenpansoffuelorammablecleaning
uidswhencleaningparts.
•Donotadjustthetractioncontrolspeed.Toensure
safetyandaccuracy,haveanAuthorizedToroDistributor
checkthegroundspeed.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthighpressureuid.Usecardboardor
papertondleaks.Fluidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
sprayerinanymannerthatmayaffectsprayeroperation,
performance,durability,oritsuse,mayresultininjuryor
death.Suchusecouldvoidtheproductwarranty.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof99dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=0.22m/s2
Measuredvibrationlevelforlefthand=0.26m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.3m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93–6686
1.Hydraulicoil2.ReadtheOperator's
Manual.
100-8619
1.Sprayon2.Sprayoff
106-5517
1.Warning—donottouchthehotsurface.
107-8667
1.Jacking
2.Jackpointlocations
3.Warning—ReadtheOperator'sManualformoreinformation
onjackingthevehicle
107-8724
1.Tractiondrive3.Todriveinreverse,press
thebottomofthepedal
rearwardanddown.
2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.
4.Vehiclespeedincreases
withmorepedalpressure.
107-8731
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto75to102N-m(55to75ft-lb).
107-8732
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto95to122N-m(75to90ft-lb).
117–2718
8

117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
119-0567
1.Sonicboom9.Boomlift,leftboom
2.Throttle—fast10.Boomlift,rightboom
3.Headlights11.Raise
4.Throttle—slow12.Lower
5.Foammarker,leftboom13.Leftboomsprayswitch
6.Foammarker,rightboom14.Centerboomsprayswitch
7.On15.Rightboomsprayswitch
8.Off
119-0568
1.Tractionpedallocking
switch
4.On
2.Agitation5.Off
3.Pump
9

120-0759
1.Decrease6.On
2.Continuousvariable
setting,spraypressure
7.Mixeductor
3.Increase8.Sonicboom
4.Rinsefromcleanwater
tank
9.Hazardlights
5.Off
119-5046
1.ReadtheOperator'sManualforinformationonfuses.
2.Foammarker—15amp
3.Boomlift—10amp
4.Spraysystem—15amp
5.Breakerswitch—15amp
6.Ignition—15amp
7.Headlights—15amp
8.Tractionpedallockingswitch—10amp
119-6035
1.Engine—stop3.Engine—start
2.Engine—run,preheat
120–0616
1.Warning—readtheOperator'sManual;usefresh,clean
waterforrst-aidwashing.
120-0617
1.Pinchpoint,hand—keephandsawayfromhinge.
2.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
120-0622
1.Warning—readtheOperator'sManual.
2.Warning—donotenterthetank.
3.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
120-0623
1.Towhitchlocation
2.Tiedownlocations
3.Warning—ReadtheOperator'sManual.
10

120-0624
1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.
2.Falling,crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes,usepassenger
handholds.
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
120-0625
1.Pinchpoint,hand—keephandsaway.
120-0619
1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast,drive
slowlywhenturning;usecautionanddriveslowlywhen
travelingacrossorupanddownslopes.
2.Warning—donotoperatethismachineunlessyouaretrained.6.T ostarttheengine,engagetheparkingbrake,insertthe
ignitionkeyandturnittothestartposition.
3.Warning—stayawayfrommovingparts,keepallguardsand
shieldsinplace.
7.Tostoptheengine,pressthebrake,putthegearselectorin
neutral,settheparkingbrake,releasethebrake,stopthe
engine,andremovethekey.
4.Crushing/dismembermenthazardofbystanders—donotstart
theenginewhileenteringorexitingthevehicle;engagethe
parkingbrake,insertthekey,andstarttheenginewhile
seatedinthedriver’sseat.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheboomhingesprings.
MediaandAdditionalParts
DescriptionQty.Use
Ignitionkey2
Operator'sManual1
Engineowner'sManual1
PartsCatalog1
OperatorTrainingMaterials1
Readthemanualsandwatchthetrainingmaterialsbefore
operatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Ifyouhavequestionsorneedadditionalinformationregardingthespraycontrolsystem,refertotheOperator’sManual
suppliedwiththesystem.
Important:Thissprayerissoldwithoutnozzlesandacontroller.Eithera Man ual Spray Operation Kit or
Pr oContr ol ™ ™
™
XPKit isnecessaryfortheproperfunctionofthemachine.
Tousethesprayer, y ou must obtain and install nozzles .ContactyourAuthorizedToroDistributorforinformation
ontheavailableboomkitandaccessories.
Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime(ifyou do not useProControl™ ™
™XPSpray
System),adjusttheboombypassvalvessothatthepressureandapplicationrateremainsthesameforallbooms
whenyouturnoneormoreboomsoff.RefertoCalibratingtheBoomBypassValvessectionintheOperationsection.
12

1
CheckingtheBoomHinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwiththeboom
hingespringsundertheincorrectcompressioncould
damagetheboomassembly.Measurethespringsand
usethejamnuttocompressthespringsto3.96cm(1.56
inches),ifnecessary.
Thesprayerisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.Thesprings
arenotfullytightenedatthetimeofmanufacturetoallowthe
boomstobeinthispositionfortransit.Beforeoperatingthe
machine,adjustthespringstothecorrectcompression.
1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.
2.Supporttheboomswhiletheyareextendedtothe
sprayposition.
3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure1).
A.Compressallspringsuntiltheymeasure3.96cm
(1.56inches).
B.Usethejamnuttocompressanyspringthat
measuregreaterthan3.96cm(1.56inches).
Figure3
1.Boomhingespring2.Jamnut
4.Repeattheprocedureforeachspringonbothboom
hinges.
5.Movetheboomsintothetransport“X”position.Refer
toOperatingtheBooms(page24).
13

ProductOverview
1
2
3
4
5
6
8
9
7
10
g018926
Figure4
1.Passengerseat4.RollOverProtection
System(ROPS)
7.Pump10.Headlight
2.Freshwatertank5.Tanklid8.Fueltank
3.Operator’sseat6.Chemicaltank9.Battery
1
2
34
6
7
5
8
g018927
Figure5
1.Leftboom3.Boomtransportcradle5.Tankdrain7.Rightboom
2.Boomcontrolcylinder4.Valvecluster6.Hydraulictank8.Centerboom
14

Controls
g018928
Figure6
1.Steeringwheel4.Passengerhandhold7.Armrest
2.Pressuregauge5.Storagecompartment8.Tractionpedal
3.Dashcontrols6.Centerconsole9.Brake
VehicleControls
TractionPedal
Thetractionpedal(Figure7)controlsthemovementofthe
machine,bothforwardandreverse.Usingtheheelandtoe
oftherightfoot,pressthetopofthepedaltomoveforward
orthebottomofthepedaltomoveinreverse.Releasethe
pedaltoslowandstop.
Important:Ensurethatyouallowthesprayertocome
toastopbeforeswitchingbetweentheForwardandthe
Reversepositions.
Note:Thefartheryoupressthepedalineitherdirection,the
fasterthesprayerwilltravel.Toobtainmaximumforward
speed,setthethrottlelevertotheFastpositionandpressthe
tractionpedalallthewayforward.
Note:Togetmaximumpowerunderheavyloadorwhen
ascendingahill,havethethrottleintheFastpositionwhile
pressingtractionpedalslightlytokeeptheenginespeedhigh.
Whentheenginespeedbeginstodecrease,releasethetraction
pedalslightlytoallowtheenginespeedtoincrease.
G013753
1
23
4
5
Figure7
1.Master-boomswitch4.Tractionpedal
2.Parking-brakepedal5.Ignitionswitchandkey
3.Brakepedal
15

BrakePedal
Usethebrakepedaltostoporslowthesprayer(Figure7).
CAUTION
Ifyouoperatethesprayerwithpoorlyadjusted
orwornbrakes,youcouldlosecontrolofthe
sprayer,resultinginseriousinjuryordeathtoyou
orbystanders.
Alwayscheckthebrakesbeforeoperatingthe
sprayerandkeepthemproperlyadjustedand
repaired.
ParkingBrake
Theparkingbrakeisapedaltotheleftofthebrake(Figure
7).Engagetheparkingbrakewheneveryouplanonleaving
theseattopreventthesprayerfromaccidentlymoving.
Toengagetheparkingbrake,pressthebrakepedaland,
whileholdingthebrake,presstheparkingbrakepedal.To
disengage,pressandreleasethebrakepedal.Ifthesprayeris
parkedonasteepgrade,applytheparkingbrakeandplace
blocksonthedownhillsideofthewheels.
IgnitionSwitch
Theignitionswitch(Figure7),usedtostartandstopthe
engine,has3positions:Off,On/PreheatandStart.
ThrottleLever
Thethrottlelever,locatedonthecontrolpanelbetweenthe
seats(Figure8),controlsthespeedoftheengine.Pushthe
leverforwardtoincreasetheenginespeedandpullitrearward
todecreasetheenginespeed.
Traction-PedalLockingSwitch
Thetraction-pedallockingswitchlocksthepositionofthe
tractionpedalatthetimetheswitchisengaged(Figure8).
Thisensuresthesprayerstaysataconstantspeedwhile
drivingonlevelground.
HeadlightSwitch
Toggletheswitchtooperatetheheadlights(Figure8).Pushit
forwardtoturnthelightsonandrearwardtoturnthemoff.
G013746
1
23
4
Figure8
1.Centerconsole3.Throttlelever
2.Traction-pedallocking
switch
4.Headlightswitch
FuelGauge
Thefuelgaugeislocatedontopofthefueltank(Figure9),
ontheleftsideofthemachineandshowstheamountof
fuelinthetank.
Figure9
1.Fuelgauge2.Fueltankcap
HourMeter
Thehourmeter(Figure10)indicatesthetotalnumberof
hourstheenginehasrun.Thehourmeterstartstofunction
wheneverthekeyisturnedtotheRunposition.
16

G013747
1
Figure10
1.HourMeterlocation
SprayerControls
g018929
Figure11
1.Oilpressureandbattery
light
4.Applicationrateswitch
2.Watertemperatureand
glowpluglight
5.Dashcontrolsforoptional
kits
3.Pressuregauge6.Ignitionswitchandkey
ApplicationRateSwitch
Theapplicationrateswitchislocatedonthedashtotheright
ofthesteeringwheel(Figure13).Pressandholdtheswitch
forwardtoincreasethespraysystempressure,orpressand
holditrearwardtodecreasepressure.
PressureGauge
Thepressuregauge(Figure11)islocatedonthedash.This
gaugeshowsthepressureoftheuidinthesysteminpsi
andkPa.
MasterBoomSwitch
Themasterboomswitchislocatedontheoorboardofthe
machinecabandtotheleftoftheoperator.Itallowsyouto
startorstopthesprayoperation.Presstheswitchwithyour
foottoenableordisablethespraysystem(Figure12).
Figure12
1.Masterboomswitch
BoomSwitches
Theboomswitchesarelocatedonthecontrolpaneltothe
rightoftheseat(Figure13).Toggleeachswitchforwardto
turnthecorrespondingboomsectiononandrearwardto
turnthemoff.Whentheswitchisturnedon,alightonthe
switchilluminates.Theseswitcheswillonlyaffectthespray
systemwhenthemasterboomswitchison.
PumpSwitch
Thepumpswitchislocatedonthecontrolpaneltotheright
oftheseat(Figure13).Togglethisswitchforwardtorun
thepumporrearwardtostopthepump.Whentheswitchis
turnedon,alightontheswitchilluminates.
Important:Onlyengagethepumpswitchwhenthe
engineisatlowidletoavoiddamagingthepumpdrive.
BoomLift
Theboomliftswitchesarelocatedonthecontrolpaneltothe
rightoftheseatandusedtoraisetheleftandrightbooms
respectively(Figure13).
17

G013754
1
23
4
5
6
7
8
9
10
11
Figure13
1.Tractionpedallocking
switch
7.Boomliftswitch,leftboom
2.Agitation8.Boomswitch,rightboom
3.Pumpswitch9.Boomswitch,centerboom
4.Foammarkerswitch,left
boom(optional)
10.Boomswitch,leftboom
5.Foammarkerswitch,right
boom(optional)
11.Throttlelever
6.Boomliftswitch,right
boom
AgitationSwitch
Theagitationswitchislocatedonthecontrolpaneltothe
rightoftheseat(Figure13).Togglethisswitchforwardto
turnontheagitationinthetankorrearwardtostopthe
agitation.Whentheswitchisturnedon,alightontheswitch
illuminates.Foragitationtowork,thepumpmustbeonand
theenginemustberunningaboveanidle.Theagitationvalve
islocatedbehindthetank(Figure14)
G014346
12
Figure14
1.Agitationvalve2.Boomvalves
AgitationBypassValve
Theagitationbypassvalveredirectstheuidowtothe
pumpwhenyouturnoffagitation(Figure15).Itislocatedat
thebackoftheagitationvalve.Youcanadjustthisvalveto
ensurethatpressureremainsconstantduringagitation.Refer
toCalibratingtheAgitationBypassValve(page27).
G014358
1
Figure15
1.Agitationbypassvalve
AgitationControlValve
Theagitationcontrolvalveisamanualballvalvethatcontrols
owtotheagitationnozzlesinthemaintank(Figure
16).Usingthisvalveallowstheuserfurthercontrolover
pressureattheagitationnozzlesofthemaintankwhenlarger
applicationratesarerequired.
1
g018945
Figure16
1.Agitationcontrolvalve,open
BoomValves
Thesevalvesturnthe3boomsonoroff(Figure14).Ifyou
everneedtomanuallyturnoffaboom,rotatetheknobon
18

thevalveclockwisetoturnthevalveofforcounterclockwise
toturniton.
Note:Turningtheboomvalvemanuallycaninterferewith
thefunctionofthefuses.Thefusesshouldbecheckedafter
manuallyrotatingthevalve.
ProFoamMarkerSwitchLocations(Optional)
IfyouinstalltheProFoamMarkerkit,youwilladdswitches
tothecontrolpanelforcontrollingtheiroperation.The
sprayercomeswithplasticplugsintheselocations.
UltraSonicBoom(Optional)
IfyouinstalltheUltraSonicBoom,youwilladdaswitchto
thedashforcontrollingitsoperation.Thesprayercomes
withaplasticpluginthislocation.
Anti-siphonFillReceptacle
Tothefrontofthetankcoverisahosereceptaclewitha
threadedtting,a90-degreebarbedtting,andashorthose
whichyoucandirecttowardthetankopening.Thisreceptacle
allowsyoutoconnectawaterhosetoitandllthetankwith
waterwithoutcontaminatingthehosewiththechemicalsin
thetank.
Important:Donotlengthenthehosetoallowcontact
withthetankuids.Thedistancefromtheendofthe
hosetotheuppermostwaterlevelshouldbewithinlocal
regulatorylimits.
G013787
1
2
Figure17
1.Anti-siphonllreceptacle2.Tankcover
TankCover
Thetankcoverislocatedinthecenterofthetopofthetank.
Toopenit,turnofftheengine,thenturnthefronthalfof
thecovertotheleftandswingitopen.Youcanremovethe
strainerinsideforcleaning.Tosealthetank,closethecover
androtatethefronthalftowardtheright.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Baseweight1307kg(2,882lb)
Weightwithstandardspray
system,empty,without
operator
1307kg(2,882lb)
Weightwithstandardspray
system,full,withoutoperator
2,499kg(5,510lb)
Maximumgrossvehicleweight
(GVW)(onlevelground)
3,023kg(6,665lb)
Tankcapacity1135.6L(300USgallons)
Overallwidthwithstandard
spraysystemboomsstoredin
theXposition
189cm(74-3/4inches)
Overalllengthwithstandard
spraysystem
391cm(154inches)
Overalllengthwithstandard
spraysystemtothetopofthe
boomsstoredintheXposition
442cm(174inches)
Overallheightwithstandard
spraysystem
146cm(57.5inches)
Overallheightwithstandard
spraysystemtothetopofthe
boomsstoredintheXposition
231cm(91inches)
Groundclearance18.4cm(7.25inches)
Wheelbase198cm(78inches)
OptionalEquipment
TheToroCompanyhasoptionalequipmentandaccessories
thatyoucanpurchaseseparatelyandinstallonyoursprayer.
ContactyourAuthorizedServiceDealerforacompletelistof
optionalequipmentthatiscurrentlyavailableforyoursprayer.
19

Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
PreparingtoDrivetheSprayer
fortheFirstTime
CheckingtheEngineOil
Note:Thebesttimetochecktheengineoiliswhenthe
engineiscool,beforeithasbeenstartedfortheday.Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
sumpforatleast10minutesbeforechecking.Iftheoillevelis
atorbelowtheAddmarkonthedipstick,addoiltobringthe
oilleveltotheFullmark.Donotoverll.Iftheoillevelis
betweentheAddandFullmarks,youdonotneedtoaddoil.
Theengineisshippedwithoilinthecrankcase;however,the
levelofoilmustbecheckedbeforeyourststarttheengine
andafteryouhaverunit.
1.Positionthemachineonalevelsurface.
2.Removethedipstick,locatedunderthepassengerseat,
andwipeitwithacleanrag(Figure18).
Note:Insertthedipstickintothetubeandmakesure
itisseatedfully.Removethedipstickandcheckthe
oillevel.
Figure18
1.Dipstick
3.Iftheoillevelislow,removethellercapfromthe
valvecover(Figure19)andpouroilintotheopening
untiltheoillevelisuptotheFullmarkonthedipstick;
refertoServicingtheEngineOil(page36)forthe
properoiltypeandviscosity.
Note:Addtheoilslowlyandchecktheleveloften
duringthisprocess.Donotoverll.
Figure19
1.Oilllercap
4.Installthellercap.
5.Installthedipstickrmlyinplace.
CheckingtheTirePressure
Checkthetirepressureevery8hoursordailytoensure
properlevels.Fillthetiresto124kPa(18psi).Also,check
thetiresforwearordamage.
AddingFuel
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
•Donotllthefueltankcompletelyfull.Addfuel
tothefueltankuntilthelevelis25mm(1inch)
belowthebottomofthellerneck.Thisempty
spaceinthetankallowsfueltoexpand.
•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
20