APP PM1000G1 User manual

HEADQUARTERS: AndersonPowerProducts®,13PrattsJunctionRoad,Sterling,MA01564-2305USA T:978-422-3600 F:978-422-3700
EUROPE: AndersonPowerProducts®Ltd.,Unit3,EuropaCourt,EuropaBoulevard,Westbrook,Warrington,Cheshire,WA57TNUnitedKingdom T:[phone] F:[phone]
ASIA/PACIFIC:IDEALAndersonAsiaPacificLtd.,Unit922-928TopsailPlaza,11OnSumStreet,ShatinN.T.,HongKong T:+(852)26360836 F:+(852)26359036
CHINA:IDEALAndersonTechnologies(Shenzhen)Ltd.,BlockA8TantouWesternIndustrialPark,SonggangBaoanDistrict,Shenzhen,PR.China518105 T:+(86)75527682118 F:+(86)75527682218
TAIWAN:IDEALAndersonAsiaPacificLtd.,TaiwanBranch,4F.-2,No.116,Dadun20thSt.,SitunDistrict,TaichungCity407, Taiwan(R.O.C.) T:+(886)423106451 F:+(886)423106460
www.andersonpower.com
Crimp jaws
Adjusting screw with
0.01 mm tolerance
Scale indicating 0.2 mm
tolerance
Handles
(fixed & movable)
End stop
OperatingInstructions
4IndentCrimpTool
Designed and manufactured pursuant to state-of-the-art technical requirements and latest safety standards,
this four indent crimp tool PM1000G1 is to be used only when in good working order and in strict compliance
with existing safety rules.
The PM1000G1has been developed for crimping of both male and female turned contacts. The tool is only to
be used for the application described below.The manufacturer is not liable for damages caused by improper
use or unauthorized technical modifications of the tool. The tool consists of a movable handle with precision
ratchet mechanism, a fixed handle with a metric scale, an adjustment system by micro setting of 0.01 mm
tolerance, four indenter jaws and a 12 position locator, fully rotatable, for accurate positioning of contacts. A
reference table, marked onto the crimp tool’s surface, informs on the locator position and crimp depth to be
selected to match a particular contact. The tool can be adjusted to any crimp depths that might be requested
by the contact manufacturer.
PM1000G1
Manner of operation
The four indent crimp tool PM1000G1 has been developed for optimal crimping of turned contacts for wire ranges 0.14 to 6.0 mm² (26 through 10
AWG). The reference table indicates the correct locator position to be selected and the crimp depth to be adjusted for the contact to be crimped.
The contact is then inserted through the entry hole of the tool on the opposite side of the locator. The contact is fixed by closing the handles to the
first lock-in position thus preventing the contact falling out of the tool and facilitating insertion of cable into the contact. The precision ratchet
assures consistently accurate crimps every time by forcing the tool to be closed to its fullest extent, completing the crimping cycle before the
tool opens automatically.
12 Position
Position Contact Designation
1 PM16SxxxxS32
2 PM16PxxxxS30
3 PM16PxxxxA30
4 PM16PxxxxB30
5 PM16PxxxxC30 PC16SSN
6 SC20LGN
Position Contact Designation
7 PC20SGN
8 PC20FGN
9 SC20-GN
10 PC12LSN
11 PC12FSN PC12SSNSC16-SN
12 SC12-SN
LocatorContactPositions

HEADQUARTERS: AndersonPowerProducts®,13PrattsJunctionRoad,Sterling,MA01564-2305USA T:978-422-3600 F:978-422-3700
EUROPE: AndersonPowerProducts®Ltd.,Unit3,EuropaCourt,EuropaBoulevard,Westbrook,Warrington,Cheshire,WA57TNUnitedKingdom T:[phone] F:[phone]
ASIA/PACIFIC:IDEALAndersonAsiaPacificLtd.,Unit922-928TopsailPlaza,11OnSumStreet,ShatinN.T.,HongKong T:+(852)26360836 F:+(852)26359036
CHINA:IDEALAndersonTechnologies(Shenzhen)Ltd.,BlockA8TantouWesternIndustrialPark,SonggangBaoanDistrict,Shenzhen,PR.China518105 T:+(86)75527682118 F:+(86)75527682218
TAIWAN:IDEALAndersonAsiaPacificLtd.,TaiwanBranch,4F.-2,No.116,Dadun20thSt.,SitunDistrict,TaichungCity407, Taiwan(R.O.C.) T:+(886)423106451 F:+(886)423106460
www.andersonpower.com
Changing the locator
Loosen the hexagon socket with the enclosed allen key. Remove the locator by turning it counterclockwise.
Adjustment of crimp depth
Crimp depth to be adjusted as follows:
Adjusting screw turned clockwise for reducing of crimp depth and counterclockwise for increasing of crimp depth
Adjustment:
• 1 scale spacing on the screw = adjustment by 0.01 mm
• 1 full rotation of screw = adjustment by 0.2 mm (indication on the screw as well as on the rough scale)
• 5 rotations of the screw = adjustment by 1 mm (indication on the scale)
crimp depth -
adjusting screw with 0.01 mm step
crimp depth +
scale indicating 0.2 mm divisions
Control of crimp depth
Crimp tool adjustment is done in the factory, but under production use, periodic gauging is recommended to insure accurate calibration. This is
easily accomplished with a gauge Ø 2.0 mm as follows:
A crimp depth of 2.0 mm is set by means of the adjusting screw (scale mark at “2”, screw mark at “0” as shown in the fig. above) and the tool is
closed. Do not close the tool onto the gage pin. After insertion of gauge, it must be just enough space for moving the gauge inside the entry hole.
If the indenter closure is too small or too large to exactly match the gauge, the deviation (+/-) can be checked by the precision setting of the screw.
In case the deviation exceeds the tolerances requested by the contact manufacturer, please contact the factory.
Maintenance and repair
Keep the tool clean and properly stored when not in use. The joints need to be oiled regularly and the circlips securing the bolts should always
be in place.
All Data Subject To Change Without Notice 1S6497 14457 DS-PM1000G1 REV02
Operating Instructions
4 Indent Crimp Tool PM1000G1
CrimpDepthChart
Size
AWG (mm2) Contact Set
24 (0.2) — 0.7
20 (0.5) 1620 1.1
20 (0.5) — 1.1
16 (1.5) 1616 1.2
16 (1.5) — 1.0
14 (2.0) 1614 1.2
12 (3.5) 1612 1.3