Applifast 24 Series User manual

Instruction Manual
Cleco - Apex Tool Group
Model 24 & 34 Series
Right Angle Nutrunners

Page 2
Language Version:
This Parts Manual is the “Original Instructions”
intended for all persons who will use or repair these
tools.
Product Identication:
Refer to the “Model Nomenclature” page in this
document.
Noise and Vibration:
Refer to documents CE-1000DC and CE-1000TD.
General Description:
Air powered right angle nutrunners.
Intended Use:
These air assembly tools are intended for tightening of
threaded joints or running down fasteners. Use only for
their designated purpose. Do not use as a hammer, lever
or other improper usage that can cause tool damage
and operator injury.
Copyright protection:
Apex Tool Group, LLC reserves the right to modify,
supplement or improve this document or the product
withoutpriornotice.Thisdocumentmaynotbereproduced
in any way, shape or form, in full or parts thereof, or
copied to another natural or machine readable language
or to a data carrier, whether electronic, mechanical,
optical or otherwise without the express permission of
Apex Tool Group, LLC.
Cleco®
Description

Page 3
XX R A X XX A X X
Tool Series
24
34
Rotation
R = Reversible
Tool Style
A = Right Angle
Torque Control
A = Clecomatic Clutch
S = Stall
Maximum Torque
24RA Series 34RA Series
06 = 5.5 Nm 08 = 8.0 Nm 41 = 41 Nm
07 = 7.0 Nm 09 = 9.0 Nm 47 = 47 Nm
08 = 8.0 Nm 1 1 = 11 Nm 54 = 54 Nm
1 1 = 11 Nm 15 = 15 Nm 68 = 68 Nm
12 = 12 Nm 17 = 17 Nm 75 = 75 Nm
13 = 13 Nm 26 = 26 Nm
19 = 19 Nm 28 = 28 Nm
21 = 21 Nm 33 = 33 Nm
23 = 23 Nm 36 = 36 Nm
26 = 26 Nm 37 = 37 Nm
Tool Termination
A = Angle Head
Angle Head Size
L = Light Duty
M = Medium Duty
H = Heavy Duty
X = Extra Heavy Duty
Z = Super Heavy Duty
Square Drive
2 = 1/4" (AL only)
3 = 3/8"
4 = 1/2" (AZ only)
Cleco®
Nomenclature
“A”

Page 4Page 4
“B”
2
Cleco®
Handle Assembly
9
9
9
8
3
14
17
15
18
5
16
10
1
4
6
11 13
7
12
Loctite®
242

Page 5
EN
Description
1 204901 1 1 Inlet Bushing
2 207007 1 3 O-Ring
3 Table "B" 1 Handle Cover
4 1006577 1 3 Screen
5 204928 1 2 Retaining Ring
6 204907 1 3 Spring
7 847411 1 3 O-Ring
8 204765 1 1 Exhaust Deflector
9 204918 3 9 Muffler
10 204929 1 3 O-Ring
1 1 205862 1 1 Throttle Valve
12 203474 1 3 Throttle Seat
13 204954 1 3 Set Screw
14 202410 1 2 Pin
15 Table "B" 1 Handle
16 204916 1 Muffler Housing
17 204923 1 1 Lever
18 204956 1 2 Throttle Valve Pin
(#) Quantity
(X) Recommended Spare Parts
Illustration "B"
Ref
Number
#
X
Cleco®
Handle Assembly
Table "B"
Ref. Description # 24 Series # 34 Series
3 Handle Cover 1 204955 1 204953
15 Handle 1 204926 1 204927

Page 6
“C”
2
Cleco®
Motor Assembly
1
3
4
5
6
10
8
7
9
13
11
12 15
16
17
14
14

Page 7
EN
Description
1 Table "C" 1 3 Spring
2 Table "C" 1 1 Valve
3 863009 1 3 O-Ring
4 204973 1 2 Lock Nut
5 204921 1 2 Ball Bearing
6 205930 1 1 Rear End Plate
7 Table "C" 1 Cylinder
8 Table "C" 1 Rotor
9 Table "C" 6 18 Rotor Blade
10 204912 1 Front End Plate
1 1 204920 1 2 Ball Bearing
12 204932 1 Reversing Ring
13 622053 1 1 Screw
14 847234 2 6 O-Ring
15 844313 2 6 O-Ring
16 204966 1 1 Wave Washer
17 204972 1 Spacer
(#) Quantity
(X) Recommended Spare Parts
Illustration "C"
Ref
Number
#
X
Cleco®
Motor Assembly
Table "C"
Ref. Description #
24RAS07
24RAS13
24RAS21
# 24RAS08 #
34RAS11
34RAS54
#
34RAS09
34RAS17
34RAS28
34RAS36
34RAS41
1 Spring ------ ------ ------ ------
2 Valve ------ ------ ------ ------
7 Cylinder 1 204925 1 204925 1 204924 1 204924
8 Rotor 1 205795 1 205796 1 205798 1 205797
9 Rotor Blade 6 204914 6 204914 6 204913 6 204913
Ref. Description #
24RAA06
24RAA11
24RAA12
24RAA19
24RAA23
24RAA26
# 24RAA07 #
34RAA08
34RAA15
34RAA26
34RAA28
34RAA33
34RAA37
34RAA68
34RAA75
#
34RAA11
34RAA47
1 Spring 1 204965 1 204965 1 204965 1 204965
2 Valve 1 204915 1 204915 1 204915 1 204915
7 Cylinder 1 204925 1 204925 1 204924 1 204924
8 Rotor 1 204911 1 204910 1 204908 1 204909
9 Rotor Blade 6 204914 6 204914 6 204913 6 204913
Clecomatic Clutch Models
Stall Models

Page 8
“D” 4:1 Gear Assemblies: 201884, 201982 Models
24RAA26AH3 34RAA75AZ3
34RAA37AX3 34RAA75AZ4
34RAA47AX3 34RAS41AX3
34RAA68AZ3 34RAS54AZ3
34RAA68AZ4 34RAS54AZ4
Cleco®
2nd Reduction Gear Assembly
1
7
2
3
4
5
6
Loctite®
242

Page 9
EN
Description
-- Table "D" 1 Gear Case Assembly
1 204998 1 Thrust Washer
2 204997 1 2 Needle Bearing
3 203750 3 6 Idler Pin
4 203748 3 6 Idler Gear (14T)
5 Table "D" 1 Gear Cage
6 204941 1 Gear Case
7 204803 1 1 Retaining Ring
(#) Quantity
(X) Recommended Spare Parts
(T) Teeth
Illustration "D"
Ref
Number
#
X
Cleco®
2nd Reduction Gear Assembly
Table "D"
Ref. Description #
24RAA26AH3
34RAA37AX3
34RAA47AX3
34RAS41AX3
#
34RAA68AZ3
34RAA68AZ4
34RAA75AZ3
34RAA75AZ4
34RAS54AZ3
34RAS54AZ4
-- Gear Case Assembly 1 201884 1 201982
5 Gear Cage 1 204943 1 205759

Page 10
“E” 4.5:1 Gear Assembly: 201878
4
Cleco®
4.5:1, 5.7:1 and 8:1 Gear Assemblies
1
3
6
2
Models
24RAA06AL2 34RAA08AL2
24RAA06AL3 34RAA08AL3
24RAA26AH3 34RAA37AX3
24RAS07AL3 34RAS09AL3
34RAS41AX3
5
7
8
Loctite®
242
“F” 5.7:1 Gear Assembly: 201896
8:1 Gear Assembly: 201895
4
1
3
2
Models
24RAA07AL2 34RAA11AL2
24RAA07AL3 34RAA11AL3
24RAA11AL2 34RAA15AM3
24RAA11AL3 34RAA47AX3
24RAA12AM3 34RAA68AZ3
24RAS08AL3 34RAA68AZ4
24RAS13AM3 34RAS11AL3
34RAS17AM3
34RAS54AZ3
34RAS54AZ4
5
Loctite®
242

Page 11
Cleco®
4.5:1, 5.7:1 and 8:1 Gear Assemblies
EN
Description
-- 201878 1 Gear Case Assembly
1 869584 1 Spacer
2 865862 1 2 Pinion
3 203782 3 6 Idler Gear (15T)
4 869949 1 Thrust Washer
5 204891 1 Gear Cage
6 204931 1 Gear Case
7 204962 1 2 Ball Bearing
8 204803 1 2 Retaining Ring
(#) Quantity
(X) Recommended Spare Parts
(T) Teeth
Illustration "E"
Ref
Number
#
X
EN
Description
-- Table "F" 1 Gear Case Assembly
1 Table "F" 3 6 Idler Gear
2 Table "F" 1 Gear Cage
3 204931 1 Gear Case
4 204962 1 2 Ball Bearing
5 204803 1 2 Retaining Ring
(#) Quantity
(X) Recommended Spare Parts
(T) Teeth
Illustration "F"
Ref
Number
#
X
Table "F"
Ref. Description #
24RAA07AL2
24RAA07AL3
24RAS08AL3
34RAA11AL2
34RAA11AL3
34RAA47AX3
34RAS11AL3
34RAS54AZ3
34RAS54AZ4
#
24RAA11AL2
24RAA11AL3
24RAA12AM3
24RAS13AM3
34RAA15AM3
34RAA68AZ3
34RAA68AZ4
34RAS17AM3
-- Gear Case Assembly 1 201896 1 201895
1 Idler Gear 3 869181 (16T) 3 867866 (18T)
2 Gear Cage 1 204961 1 204945
(T) Teeth

Page 12
“G”
1
Cleco®
Gear Assembly
2
4
3
5
6
13.4:1 Gear Assembly: 201877 Models
24RAA12AL2 34RAA26AH3
24RAA12AL3 34RAA26AM3
24RAA19AM3 34RAA75AZ3
24RAS21AM3 34RAA75AZ4
34RAS28AH3
7
8
9
10
9
Loctite®
242
Loctite®
242

Page 13
EN
Description
-- 201877 1 Gear Case Assembly
1 869584 1 Spacer
2 582126 1 2 Pinion
3 205848 3 6 Idler Gear
4 204888 1 Gear Cage
5 204893 1 Gear Case
6 203783 3 6 Idler Pin
7 582122 3 6 Idler Gear (15T)
8 204892 1 Gear Cage
9 204895 2 4 Retaining Ring
10 204894 1 2 Ball Bearing
(#) Quantity
(X) Recommended Spare Parts
(T) Teeth
Illustration "G"
Ref
Number
#
X
Cleco®
Gear Assembly

Page 14
“H”
Cleco®
Gear Assembly
1
2
4
3
5
6
16:1 Gear Assembly: 201876 Models
24RAA23AM3
34RAA28AH3
34RAA33AX3
34RAS36AX3
7
8
9
10
9
Loctite®
242
Loctite®
242

Page 15
EN
Description
-- 201876 1 Gear Case Assembly
1 869584 1 Spacer
2 867902 1 2 Pinion
3 203782 3 6 Idler Gear (15T)
4 204887 1 Gear Cage
5 204886 1 Gear Case
6 203783 3 6 Idler Pin
7 203781 3 6 Idler Gear (15T)
8 205830 1 Gear Cage
9 204895 2 4 Retaining Ring
10 204962 1 2 Ball Bearing
(#) Quantity
(X) Recommended Spare Parts
(T) Teeth
Illustration "H"
Ref
Number
#
X
Cleco®
Gear Assembly

Page 16
“I” Models
24RAS Series
34RAS Series
Cleco®
Stall Spindle Assembly
3
6
4
1
5
2
7
Loctite®
242
Loctite®
242

Page 17
EN
Description
1 204942 1 3 O-Ring
2 412055 1 2 Retaining Ring
3 Table "I" 1 Spindle
4 Table "I" 1 Spindle
5 842517 1 2 Ball Bearing
6 Table "I" 1 Clutch Housing
7 Table "I" 1 Clutch Housing
(#) Quantity
(X) Recommended Spare Parts
Illustration "I"
Ref
Number
#
X
Cleco®
Stall Spindle Assembly
Table "I"
Ref. Description #
24RAS07AL3
24RAS08AL3
24RAS13AM3
24RAS21AM3
34RAS09AL3
34RAS11AL3
34RAS17AM3
34RAS28AH3
34RAS36AX3
#
34RAS41AX3
34RAS54AZ3
34RAS54AZ4
3 Spindle 1 205990 ------
4 Spindle ------ 1 205755
6 Clutch Housing 1 205989 ------
7 Clutch Housing ------ ------
(T) Teeth

Page 18
“J” Clutch: 201870, 201872, 201873, 201983
Cleco®
Clecomatic Clutch
Models
24RAA06 34RAA08
24RAA07 34RAA11
24RAA11 34RAA15
24RAA12 34RAA37
24RAA26 34RAA47
34RAA68
34RAA75
22
Loctite®
242
124
25
2
4
3
5
6
8
7
9
10
11
12
13
14
15
16
21
20
23
17
18
19

Page 19
EN
Description
-- Table "J" 1 Clutch Assembly
1 Table "J" 1 2 Trip Rod
2 204881 1 Clutch Cam
3 203612 1 Trip Slide
4 203613 1 3 Reset Spring
5 842274 14 28 Steel Ball (5/32")
6 204876 1 2 Retaining Ring
7 617226 1 2 Dowel Pin
8 869112 1 2 Reset Pin
9 203899 1 3 Reset Spring
10 864665 1 2 Pin
1 1 812156 3 6 Steel Ball (9/32")
12 Table "J" 1 Spindle
13 204878 1 Ball Retainer
14 Table "J" 1 2 Torque Spring
15 863455 1 Thrust Race
16 847104 1 2 Thrust Bearing
17 204469 1 Lock Ring
18 204449 1 Adjustment Nut
19 412055 1 2 Retaining Ring
20 204942 1 3 O-Ring
21 842517 1 2 Ball Bearing
22 204882 1 Clutch Housing
23 204867 1 Adjustment Cover
24 205760 1 Spacer
25 204974 1 Thrust Washer
(#) Quantity
(X) Recommended Spare Parts
Illustration "J"
Ref
Number
#
X
Cleco®
Clecomatic Clutch
Table "J"
Ref. Description #
24RAA06
24RAA07
24RAA11
24RAA12AM3
#
24RAA12AL2
24RAA12AL3
# 24RAA26 # #
-- Clutch Assembly 1 201872 1 201872 1 201873
1 Trip Rod 1 863153 1 204968 1 863153
12 Spindle 1 204879 1 204879 1 204879
Spring (Red) ------ ------ ------
Spring (Green) 1 204473 1 204473 1 204473
Ref. Description #
34RAA08
34RAA11
# 34RAA15 #
34RAA37
34RAA47
# 34RAA68 # 34RAA75
-- Clutch Assembly 1 201872 1 201870 1 201873 1 201983 1 201983
1 Trip Rod 1 204728 1 204728 1 204728 1 204728 1 205828
12 Spindle 1 204879 1 204879 1 204868 1 204868 1 204868
Spring (Red) ------ 1 204474 ------ 1 204474 1 204474
Spring (Green) 1 204473 ------ 1 204473 ------ ------
24RAA Models
34RAA Models
14
14

Page 20
“K” Clutch: 201867, 201897
Cleco®
Clecomatic Clutch
Models
24RAA19 34RAA26
24RAA23 34RAA28
34RAA33
23
Loctite®
242
19
10
2
3
4
5
6
7
12
13
14
15
16
22
24
17
18
19
811
3
20 21