Apprion IONizer 4200 Series Manual

Apprion Proprietary and Confidential
IONizer 4200 Series
Hardware Installation Guide
Apprion Incorporated
March 2009

Apprion Proprietary and Confidential
Revision History
Date
Document Revision
Author(s)
January 09
Version 1
David Cote
February 09
Version 2 Updated antenna information
David Cote
March 09
Updated antenna co-location information
David Cote

Table of Contents
Apprion Proprietary & Confidential
iii
Table of Contents
Revision History............................................................................................................................................................ii
Audience........................................................................................................................................................................v
Conventions...................................................................................................................................................................v
How to Use this Guide ................................................................................................................................................xv
CHAPTER 1 IONIZER DEVICE OVERVIEW ......................................................................................................1
Introduction ...................................................................................................................................................................1
IONizer 4200 Series Models .........................................................................................................................................1
Safety Information.........................................................................................................................................................1
Compliance....................................................................................................................................................................3
CHAPTER 2 INSTALLATION PREPARATION...................................................................................................5
Overview .......................................................................................................................................................................5
Preparation.....................................................................................................................................................................5
Packaging Content....................................................................................................................................................5
4200 Series............................................................................................................................................................................. 5
CHAPTER 3 INSTALLATION GUIDELINES.......................................................................................................7
Overview .......................................................................................................................................................................7
Basic Guidelines............................................................................................................................................................7
CHAPTER 4 MOUNTING METHODS ...................................................................................................................9
Overview .......................................................................................................................................................................9
Pole Mounting...............................................................................................................................................................9
4200 Series ...............................................................................................................................................................9
Requirements ......................................................................................................................................................................... 9
Mounting Diagram............................................................................................................................................................... 10
Wall Mounting ............................................................................................................................................................10
4200 Series .............................................................................................................................................................10
Requirements ....................................................................................................................................................................... 10
Procedure ............................................................................................................................................................................. 10
Sealing Antenna Connections......................................................................................................................................12
CHAPTER 5 GROUNDING AND CABLING THE IONIZER ...........................................................................13
Overview .....................................................................................................................................................................13
Grounding....................................................................................................................................................................13
Grounding Procedures (IONizer 4200, 4220) ........................................................................................................13
IONizer 4200...............................................................................................................................................................15
Using 48V PoE from an iKIT.................................................................................................................................16
Using 24 VDC from an iKIT................................................................................................................................................ 18
IONizer 4220...............................................................................................................................................................18
APPENDIX A APPROVED ANTENNAS ..............................................................................................................19
Basic Antenna Installation Information.......................................................................................................................19
Sealing Antenna Connections.................................................................................................................................19
Approved Antennas.....................................................................................................................................................20
Omni-Directional Antennas....................................................................................................................................20
Polarized Antennas.................................................................................................................................................26

Table of Contents
Page iv
Apprion Proprietary & Confidential
Directional Antennas ..............................................................................................................................................28
APPENDIX B IONIZER SPECIFICATIONS........................................................................................................29
Specifications ..............................................................................................................................................................29

Audience and Conventions
Apprion Proprietary & Confidential
v
Audience
This document describes Apprion™Incorporated’s (Apprion’s) IONizer Installation instructions and is
intended for the following audiences:
Apprion Employees (Full time and Contract)
This document is a product of the Apprion Engineering team and may be used to help other Apprion
employees gain a better understanding of the IONizer installation process.
Apprion Services Group
This document is intended for use by the Apprion Services Group to aid in the installation of IONizer
devices.
Apprion’s Outsourced Documentation Team
This document is intended to serve as input for other customer/partner-facing documentation that may
be produced by Apprion’s outsourced documentation team.
This document is Apprion PROPRIETARY AND CONFIDENTIAL.
Conventions
Item
Description
Arial Bold
Menu Instructions (Device > View Devices)
Tab Names (View Devices)
Buttons (Submit)
Bold
Field Name (Device Type)
Note
Courier Type
Keystroke Entry (Search Term)
Command Line Examples (activate_config)
Italic
Names of referenced documents (ION User Guide)

How to Use This Guide
Apprion Proprietary & Confidential
xv
How to Use this Guide
This guide provides detailed instructions on how to install and wire an IONizer device. You should read
ALL chapters for important information before attempting the installation.

Chapter 1 –IONizer Device Overview
Apprion Proprietary and Confidential
Page 1
Chapter 1
IONizer Device Overview
Introduction
This guide provides information on how to install Apprion™IONizer devices. The IONizer provides an
integrated set of modular hardware and software services that facilitate creation, control and
monitoring of secure device networks for the modern plant. The IONizer is a wireless transceiver that
serves as the center point of an independent wireless network, or as the connection point between
wireless and wired networks. Designed for the industrial applications market, IONizer models are IEEE
802.11a/b/g/i/j compliant depending on the radios installed. This platform is specifically designed to
address the wireless connectivity needs of high-security industrial environments.
All IONizer devices are remotely configured and all can take on one or more forms within the network.
This means that each IONizer can be configured to suit client requirements.
This guide deals with installation only. Configuration instructions are provided in the IONizer Reference
Guide.
IONizer 4200 Series Models
IONizers in the 4200 Series are designed for use in Class I, Division 2 hazardous locations as defined in
the National Electrical Code (NFPA 70:2005), particularly NEC Article 500.5 (B)(2). All wiring (and conduit
connections) to the unit must conform to the recommended practices in NEC Article 501.10 or 505.15 as
applicable. These devices are also ATEX Zone 2, Category 3 compliant.
These IONizers can be ordered with a single radio or two radios. In addition, some models in the series
are equipped with embedded WiHART functionality. Power is supplied using 48V PoE or 24VDC.
FCC regulations require that IONizer devices be professionally installed by an installer
certified by the National Association of Radio and Telecommunications Engineers or
equivalent institution.
Safety Information
The FCC, with its action in Docket 96-8 has adopted a safety standard for human exposure to radio
frequency (RF) electromagnetic energy emitted by FCC certified equipment. When used with approved

Section 1 –IONizer Device Overview
Page 2
Apprion Proprietary & Confidential
Apprion antennas, the IONizer 4200 models meet the uncontrolled environmental limits found in OET-65
and ANSI C95.1, 1991. Proper installation of this radio product according to the instructions found in
this guide will result in user exposure that is substantially below the FCC recommended limits.
CAUTION: Do not touch or move antenna(s) while the unit is transmitting or receiving.
CAUTION: Do not hold any component containing a radio such that the antenna is very
close to, or touching any exposed parts of the body, especially the face and eyes, while
transmitting.
CAUTION: Do not operate the radio or attempt to transmit data unless the antenna is
connected. Damage could occur.
WARNING: Do not operate a portable transmitter near unshielded blasting caps or in an
explosive environment unless it is a type specifically qualified for such use.
WARNING: To comply with FCC RF exposure compliance requirements, the antennas used
with the IONizer must be installed with a minimum separation distance of 25.26 cm from
all persons, except the 16 dBi Sector Antenna (Apprion P/N 89-1186-000) and the 19 dBi
Directional Antenna (Apprion P/N 89-1187-000) which must be installed with a minimum
separation distance of 48.97 cm from all persons
The 16 dBi Sector Antenna (Apprion P/N 89-1186-000) and the 19 dBi Directional Antenna
(Apprion P/N 89-1187-000) are to be used for Point-to-Point operation only.
Antennas must not be co-located or operated in conjunction with any other antenna
transmitter unless separated by 20 cm or greater.
CAUTION: 5150 –5250 MHz frequency band is for indoor use only.
CAUTION: High power radar devices are the primary users in the 5250 –5350 MHz and
5650 –5850 MHz frequency bands. These radar devices may cause interference and/or
damage to LELAN devices.
WARNING: Do not open an IONizer when an explosive atmosphere may be present.
CAUTION: Risk of explosion if battery is replaced by an incorrect type. Replace only with
Snap-On battery assemblies that are designed for use with the Texas Instrument M4T32-
BR12SH6 module. Dispose of used batteries according to the manufacturer’s instructions.

Chapter 1 –IONizer Device Overview
Apprion Proprietary and Confidential
Page 3
Compliance
This equipment has been tested and found to comply with the European Telecommunications Standard
ETS 300 328. This standard covers Wideband Data Transmission Systems referred to in CEPT
recommendation T/R 10.01. This type of equipment is designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed in accordance
with the instruction guide, may cause harmful interference to radio communications.
This equipment complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: (1) This device must not cause harmful interference and (2) This device must accept any
interference received, including interference that may cause undesired operation.

Chapter 2 –Installation Preparation
Apprion Proprietary and Confidential
Page 5
Chapter 2
Installation Preparation
Overview
This chapter describes the installation process and what you’ll need to successfully mount and connect
an IONizer at your site.
Preparation
The IONizers come packaged in specialized shipping containers, each designed for the type of IONizer
ordered.
Packaging Content
Contents of the package depend on the IONizer purchased.
4200 Series
IONizer 4200 or 4220
Mounting Hardware ( 2 U-bolts with associated hardware, 4 wall anchor bolts)
Wire nuts (for 24 VDC installation)
Manual
Product Registration and Warranty Cards

Chapter 2 –Installation Preparation
Page 6
Apprion Proprietary & Confidential
Note: IONizer 4200 Series devices have two internally connected WAN and LAN cables routed out of the
unit’s conduit opening. In addition, two 24VDC cables are also routed through the same opening. Cables
are to be routed through conduit during installation.
Additional orderable accessories include:
Antenna(s) based on configuration
Power over Ethernet (PoE) Injector with AC Power Cord
Multiple length PoE cable
Additional Ethernet cable
Specialized mounting brackets and hardware
Inspect the unit for any damage or missing items. Contact your Apprion service representative for
support.
Ensure that the nameplate on the IONizer your purchased indicates the correct model ordered.
Note: Models that use this nameplate include: 4200-200, 4200-220, 4220-200, and 4220-220.

Chapter 3 –Installation Guidelines
Apprion Proprietary and Confidential
Page 7
Chapter 3
Installation Guidelines
Overview
The IONizer is intended to be installed as part of a complete wireless design solution. IONizer’s can be
mounted just about anywhere including high posts to achieve the best results.
This chapter provides basic guidelines that pertain to each device.
Basic Guidelines
Cable routed through conduit has a maximum length restriction of 300 feet (91 meters).
To comply with FCC RF exposure compliance requirements, the antennas used with the IONizer
must be installed with a minimum separation distance of 25.26 cm from all persons, except the
16 dBi Sector Antenna (Apprion P/N 89-1186-000) and the 19 dBi Directional Antenna (Apprion
P/N 89-1187-000) which must be installed with a minimum separation distance of 48.97 cm
from all persons.
The 16 dBi Sector Antenna (Apprion P/N 89-1186-000) and the 19 dBi Directional Antenna
(Apprion P/N 89-1187-000) are to be used for Point-to-Point operation only.
Antennas must not be co-located or operated in conjunction with any other antenna transmitter
unless separated by 20 cm or greater.
Installation must be performed using authorized cables and/or connectors provided with the
device or available from the manufacturer/distributor for use with this device.
Changes or modification no expressly approved by the manufacturer or responsible party for the
FCC compliance could void the user’s authority to operate this equipment.
Maintenance is limited to the external enclosure surface and cable connections. At no time
should the unit be opened.
IONizer’s mounted outdoors must be grounded with a connection of 1 OHM or less leading from
the external grounding stud to earth ground. When mounted indoors, the unit should be
grounded to the building’s earth ground via a connection to the external grounding stud (if
practical). Follow all national, local, and plant electrical codes.
IONizer’s must be properly grounded before making any other power and signal connections.
Ionizer’s must always be grounded in a hazardous location as defined by the NEC or applicable
local and country codes.

Chapter 4 –Mounting Methods
Apprion Proprietary and Confidential
Page 9
Chapter 4
Mounting Methods
Overview
This chapter describes various mounting methods. Your actual installation will dictate the actual way
your device is mounted.
Pole Mounting
4200 Series
Requirements
3/8-inch torque wrench
½-inch socket head
(2) 5/16 U-bolts (supplied)
(4) Lock Washers (supplied)
(4) Flat head washers and nuts (supplied)
The IONizer can be mounted on vertical poles up to 2 inches in diameter using the U-bolt hardware
provided with the device. The device must be mounted in the correct orientation with device
connectors on the bottom facing the ground.

Chapter 4 –Mounting Methods
Page 10
Apprion Proprietary & Confidential
Mounting Diagram
Nut torque range is 25 to 30 inch pounds. Attach antenna cables after the device is mounted.
Wall Mounting
4200 Series
Requirements
(4) ¼-inch anchor screws (ELCO ¼-inch x 1-inch or equivalent)
(4) ¼-inch flat washers
3/8-inch power drill
¼-inch drill bit
Phillips head screwdriver
Procedure
1. Ensure that the surface is clean and free of loose debris.
2. Use the device as a template using the mounting slots to mark screw locations on the mounting
surface.

Chapter 4 –Mounting Methods
Apprion Proprietary and Confidential
Page 11
The exact dimensions are displayed in the following diagram:
3. Drill pilot holes using the recommended drill bit size.
4. Mount the device to the surface using the anchor screws and flat washers per manufacturer’s
instructions. The flat head washers should be between the unit mounting flange and the anchor
screw head.
5. You can also mount the IONizer on rails as shown:

Chapter 4 –Mounting Methods
Page 12
Apprion Proprietary & Confidential
6. Seal antenna connections (see instructions).
Note: The IONizer 4020 contains an embedded WiHART gateway which requires its own antenna (P/N
89-1584-000). This antenna must be attached to antenna Port 3. The ports are silkscreened on the
IONizer casing.
Sealing Antenna Connections
Antenna connections should be sealed to protect them from exterior harsh environments. Use a self-
amalgamating poly isobutylene tape, which over a period of time adheres to itself and forms a single
amalgameted rubber molding that conforms to the shape of the item its covering. Once the tape is in
place for several hours, the rubber molding is resistant to water and most solvents. It remains stable
over a wide temperature range and degrades very slowly in sunlight. The tape can be removed by
cutting it away with a sharp knife.