APS FC205 User manual

Operations Manual
FC200-000-02.3
FC200 Series
Power Converters
ADAPTIVE Power Systems
Worldwide Supplier of Power Equipment
Copyright  2014, Adaptive Power Systems, Inc. (APS) • All Rights Reserved • No reproduction without written authorization from APS.
Tel: [phone]
Fax: [phone]
www.caltest.de
Kohlmattstrasse 7
D-77876 KAPPELRODECK
[email protected]
Caltest Instruments GmbH

CONTENTS
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL iii FC200-000-02.2
Contents
Front Matter
Contents ....................................................................................................... ii
Contact Information..............................................................................v
Warranty Information......................................................................... vi
CE Mark Declaration of Conformity ..............................................viii
Chapter 1 Introduction
Introduction............................................................................................... 1-1
Overview...........................................................................................1-1
Safety Notices...................................................................................1-2
Preparation for Installation...............................................................1-5
Installation Instructions....................................................................1-6
Example Wiring Diagram................................................................1-7
Storage and Transportation..............................................................1-8
Chapter 2 Specifications
Overview .................................................................................................... 2-1
Introduction.......................................................................................2-2
FC200 Specifications .......................................................................2-2
Input Electrical Specifications.........................................................2-3
Output Electrical Specifications .....................................................2-3
Displays and Controls .....................................................................2-4
Mechanical Specifications ...............................................................2-4
Environmental Specifications .........................................................2-4
Output Surge-Current Capability ....................................................2-5

CONTENTS
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL iv FC200-000-02.2
Chapter 3 Unit Description
Overview .................................................................................................... 3-1
Front Panel Organization .................................................................3-1
Frequency Display and Selection ...................................................3-3
Voltage Display and Selection ........................................................3-4
Current Display and Selection.........................................................3-5
Power / PF Display and Selection ..................................................3-6
Cabinet Controls and Connections .................................................3-7
Chassis Details..................................................................................3-7
Cabinet Features ...............................................................................3-9
Chapter 4 Operating Instructions
Overview .................................................................................................... 4-1
Basic Operation ................................................................................4-2
Voltage (Display) Setting.................................................................4-3
Frequency (Display) Setting............................................................4-5
Current Limit (Display) Setting.......................................................4-6
Power / PF (Display) Setting ...........................................................4-7
Operations .........................................................................................4-8
(Persistent) System Parameter Settings.........................................4-10
(Persistent) System Parameter Table.............................................4-11
Setting (Persistent) System Parameters.........................................4-12
Program Memory Procedures (Programming) ............................4-14
Error Messages ...............................................................................4-15
Error Message Table ......................................................................4-16
Interpreting Error Messages...........................................................4-17
Chapter 5 External Interfaces
Overview .................................................................................................... 5-1
PLC External Interface ....................................................................5-2
Manual Switcher (Three Program Control) ...................................5-3

CONTENTS
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL v FC200-000-02.2
Chapter 6 System Calibration
Overview .................................................................................................... 6-1
Calibration Setup .............................................................................6-2
Calibration Instructions ...................................................................6-4
Low-Voltage Mode (V-LO) Calibration ........................................6-6
High-Voltage Mode (V-HI) Calibration.........................................6-7
Low-Current Mode (A-LO) Calibration.........................................6-8
High-Current Mode (A-HI) Calibration .......................................6-10
Low-Power Mode (P-LO) Calibration..........................................6-12
High-Power Mode P-HI) Calibration............................................6-14
Chapter 7 System Maintenance
Overview .................................................................................................... 7-1
Introduction ......................................................................................7-1
System Design ..................................................................................7-2
FC200 Series System Block Diagram.............................................7-3

CONTACT INFORMATION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL vi FC200-000-02.2
Contact Information
Adaptive Power Systems, Inc.
17711 Mitchell North
Irvine, CA 92614
USA
Telephone: [phone]
FAX: [phone]
E-mail: [e-mail]
Web: http://www.adaptivepower.com

WARRANTY INFORMATION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL vii FC200-000-02.2
FC200 Series Power Converters Limited Warranty
Adaptive Power Systems, Inc. (APS) warrants each unit to be free from defects in material and
workmanship. For the period of one (1) year from the date of shipment to the purchaser, APS will
either repair or replace, at its sole discretion, any unit returned to the APS factory in Irvine,
California.It does not cover damage arising from misuse of the unit or attempted field
modifications or repairs. This warranty specifically excludes damage to other equipment
connected to this unit.
Upon notice from the purchaser within (30) days of shipment of units found to be defective in
material or workmanship, APS will pay all shipping charges for the repair or replacement. If
notice is received more than thirty (30) days from shipment, all shipping charges shall be paid by
the purchaser. Units returned on debit memos will not be accepted and will be returned without
repair.
This warranty is exclusive of all other warranties, expressed or implied.
FC200 Series Service and Spare Parts Limited Warranty
APS warrants repair work to be free from defects in material and workmanship for the period
of ninety (90) days from the invoice date. This Service and Spare Parts Limited Warranty
applies to replacement parts or to subassemblies only. All shipping and packaging charges
are the sole responsibility of the buyer. APS will not accept debit memos for returned power
sources or for subassemblies. Debit memos will cause return of power sources or assemblies
without repair.
This warranty is exclusive of all other warranties, expressed or implied.

WARRANTY INFORMATION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL viii FC200-000-02.2
DECLARATION OF CONFORMITY
The manufacturer hereby declares that the product
Product Name FC205, FC205P, FC210, FC210P
Serial Number ___________
Conforms to the following standards or other normative documents:
SAFETY:
Standard applied IEC 61010 - 1: 2010 (3rd Edition)
EMC:
Standard applied EN 61326-1:2006
ELECTROMAGNETIC
EMISSIONS:
Radiated Emissions (at Enclosure)
EN550111998/A2:2002 Class A
Conducted Emissions
(at Mains Terminals)
EN550111998/A2:2002 Class A
VOLTAGE FLUCTUATIONS: EN 61000-3-3:1995/A1:2001/A2:2005
ELECTROMAGNETIC IMMUNITY:
Electrostatic Discharge (Enclosure Port) IEC 61000-4-2:1995/A2:2000
RF Electromagnetic Field (Enclosure Port) IEC 61000-4-3:2002
Electrical Fast Transient/Burst (Input AC Power port; Signal port) IEC 61000-4-4:2004
Surge (Input AC Power port) IEC 61000-4-5: 1995/A1:2000
Conducted RF Immunity (Input AC Power port; Signal port) IEC 61000-4-6: 2003
Power frequency magnetic fields (Enclosure Port) IEC 61000-4-8:1993/A1:2000
Voltage Dips and Interruptions (Input AC Power port) IEC 61000-4-11: 2004
Supplemental Information:
When and Where Issued: August 28, 2013
Irvine, California, USA __________________________________
Authorized Signatory Loc Tran
Quality Assurance Inspector
Adaptive Power Systems
Responsible Person Joe Abranko
Adaptive Power Systems
17711 Fitch
Irvine CA 92614 USA
Mark of Compliance
30 MHz – 230 MHz
40 dB(µV/m) QP at 10m SAC
230 MHz – 1000 MHz
47 dB(µV/m) QP at 10m SAC
0,15 MHz – 0,5 MHz
79 dB(µV/m) QP
66 dB(µV/m) AV
0,5 MHz – 5,0 MHz
73 dB(µV/m) QP
60 dB(µV/m) AV
5 MHz – 30 MHz
73 dB(µV/m) QP
60 dB(µV/m) AV

CHAPTER 1
INTRODUCTION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 1 - 1 FC200-000-02.2
Chapter 1
Introduction
Overview
Chapter 1 contains important information you should read BEFORE attempting to
install and power-up your FC200 Series Power Converter. The information in this
chapter is provided for use by experienced operators. Experienced operators
understand the necessity of becoming familiar with, and then observing, life-critical
safety and installation issues. Topics in this chapter include:
 Safety Notices
 Warnings
 Cautions
 Preparation for Installation
 Installation Instructions
 Transportation
 Storage

CHAPTER 1
INTRODUCTION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 1 - 2 FC200-000-02.2
Introduction to the FC200 Power Converter
FC200 Series Power Converters have been designed for long-life trouble-free
operation in the production floor or testing environment. The input to FC200 units is
commercially available power at fixed voltage and frequency. The output from
FC200 units is programmable power at user-controlled voltages and frequencies.
There are several operational modes: (1) front panel manual control; (2) manually
programmed tests ; (3) external control of the manually programmed tests(optional).
The FC200 Series of Power Converters are linear technology devices designed to
provide frequency and voltage conversion in a controlled environment. Both
manually-adjustable and programmable settings are provided. All FC200 Series
Power Converters provide 1-phase output power. Different models cover the power
range from 500 VA to 1 kVA. All units provide user-controlled 1-phase output power
within the frequency range of 45 – 500 Hz.
FC200 Series Power Converters are designed for long-term continuous operation in
sheltered (no rain) environments. FC200 units operate reliably over a wide ambient
temperature range.

CHAPTER 1
INTRODUCTION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 1 - 3 FC200-000-02.2
Safety Notices
 Only experienced operators who have both read and understood the
information in this manual should attempt to operate the unit.
 The following warnings and cautions herein must be observed at all times.
WARNINGS indicate potentially hazardous situations which, if not avoided, could
result in death or serious injury. All warnings throughout this manual will appear as
follows:
WARNING
THIS EQUIPMENT produces voltages and currents that can cause electrical shock
resulting in serious injury or death. To prevent injury or death, these safety procedures
must be strictly observed when operating this equipment
WARNING
ALWAYS turn off all AC Input power to the Frequency Converter (POWER DOWN) before
connecting or disconnecting any load to the OUTPUT terminals of the unit.

CHAPTER 1
INTRODUCTION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 1 - 4 FC200-000-02.2
WARNING
ANY TIME the POWER/RESET LED on the front panel is lit, potentially lethal voltage may
be present at the Frequency Converter’s Output Terminals.

CHAPTER 1
INTRODUCTION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 1 - 5 FC200-000-02.2
WARNING
IF THIS EQUIPMENT IS NOT USED IN A MANNER SPECIFIED BY THE MANUFACTURER,
THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED
WARNING
THIS EQUIPMENT CONTAINS HIGH ENERGY, LOW IMPEDANCE CIRCUITS!!
LETHAL POTENTIALS ARE CONTAINED WITHIN THE CABINET.
CARE MUST BE EXERCISED WHEN OPERATING, CALIBRATING, OR SERVICING
THIS EQUIPMENT, IN ORDER TO PREVENT SERIOUS OPERATOR INJURY OR
EQUIPMENT DAMAGE.
OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE REQUIRED:
1) REMOVE ALL JEWELRY FROM ARMS AND NECK WHEN SERVICING THIS
EQUIPMENT. THIS PREVENTS THE POSSIBILITY OF SHORTING THROUGH THE
JEWELRY AND CAUSING BURNS TO THE OPERATOR.
2) WEAR SAFETY GLASSES WHEN SERVICING THIS EQUIPMENT TO PREVENT EYE
INJURY DUE TO FLYING PARTICLES CAUSED BY ACCIDENTAL SHORT CIRCUIT
CONDITIONS.
3) DO NOT REMOVE ANY PANEL OR COVER WITHOUT FIRST REMOVING THE INPUT
POWER BY OPENING ALL CIRCUIT BREAKERS.
4) SERVICE OTHER THAN REGULARLY SCHEDULED CALIBRATION OR EXTERNAL
CLEANING SHOULD BE REFERRED TO PERSONNEL AUTHORIZED BY THE
FACTORY TO SERVICE THIS EQUIPMENT.

CHAPTER 1
INTRODUCTION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 1 - 6 FC200-000-02.2
CAUTIONS indicate a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It also may be used to alert against unsafe practices.
Cautions will appear as shown below. All cautions should be rigorously observed.
CAUTION
Read the INSTALLATION and OPERATION instructions
of this manual before installing or operating this equipment.
To protect the equipment from damage, caution statements are used as follows:
CAUTION
Refer to INDUSTRY STANDARDS for the safe correct size of the power
input cables. The incorrect use of small-gauge input cables may cause
overheating and damage the cables or the equipment.
•
Before using this AC converter, please read all the safety labels that are attached
to this unit.
•
Before turning on the input power source to this equipment, please check to make
sure that the input voltage selection is correct.

CHAPTER 1
INTRODUCTION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 1 - 7 FC200-000-02.2
Preparation for Installation
Important Information and Instructions
This section contains instructions for unpacking, inspecting, preparing and storing
your FC200 Power Converter.
Unpacking and Inspection
FC200 Power Converters are well packed to provide protection in the normal
shipping environment. If the shipping box appears damaged upon receiving, please
inspect the power source for scratches or damage. If the product has been damaged,
please alert the freight company and contact APS or the distributor. Please keep the
original box and packing to assist in determining how the damage occurred.
What to do if Damage has Occurred
If your FC200 Power Converter was damaged in shipment, you must file a damage
claim with the freight company. Do not return the product before contacting APS to
receive a Returned Merchandise Authorization (RMA) number.
Please retain all the original packing materials. If the FC200 Power Converter must
be returned for repair, use the original packing materials for packing.

CHAPTER 1
INTRODUCTION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 1 - 8 FC200-000-02.2
Installation Instructions
Input Connections
FC200 Power Converter input connections are on the rear of the unit. Please check to
make sure all wires are connected correctly and secured. Cooling fans, located at the
rear of the unit, provide air circulation for cooling and heat removal. Please leave at
least 6 to 8 inches of free space behind a unit to allow adequate airflow.
Input Voltage Requirement and Selection
FC200 Series Power Converters have input voltage selector switches on the rear of
the unit. You will receive your unit factory set and tested at the voltage specified at
the time of order. Please check the unit to verify the voltage is correct.
Operating Environment
FC200 Series Power Converters are designed to operate reliably over a wide range of
environmental conditions. Please operate within the following limits:
 Temperature: 0 °C – 40 °C (32 °F – 104 °F)
 Humidity: 20% – 80% (Non-condensing)
 Altitude: Below 2,000 meters (6,500 feet) of elevation
WARNING
THIS EQUIPMENT CONTAINS HIGH ENERGY, LOW IMPEDANCE CIRCUITS!!
LETHAL POTENTIALS ARE CONTAINED WITHIN THE CABINET.
ONLY FULLY-QUALIFIED PERSONNEL SHOULD ATTEMPT TO MAKE
INPUT OR OUTPUT POWER CONNECTIONS.

CHAPTER 1
INTRODUCTION
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 1 - 9 FC200-000-02.2
Storage and Transportation
Packing Instructions
Please retain all the original packing materials. If the equipment must be sent back for
repair, use the original packing materials for packing. Please contact the APS repair
center or factory before returning equipment. Be sure to send all accessories and
indicate the symptoms and cause of failure if known.
Other packing Material
If the original packing material is missing, please follow the instructions below:
 Wrap the equipment in PU (polyurethane) foam or Styrofoam.
 The equipment must be protected by shock-resistant material, about 70 to 100mm
thick (3 to 4 inches).
 The front panel must be protected with cardboard.
 Secure packing tightly and insert unit into a wooden crate if possible.
 Label the box “fragile” and transport carefully.
Non-Operating Environment
The FC200 Series Frequency Converter can be stored and transported under the
following environment:
 Temperature: –40 °C - 55 °C ( –40 °F - 131 °F)
 Altitude: 7,620 meters (25,000 feet)
Avoid sudden temperature changes. Sudden changes in temperature may result in
condensation inside the equipment.

CHAPTER 2
TECHNICAL SPECIFICATIONS
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 2 - 1 FC200-000-02.2
Chapter 2
Specifications
Overview
Chapter 2 summarizes the capabilities and general features of the FC200 family of
Power Converters. Functional capabilities are similar for all units. FC200 units
convert fixed line voltage at a fixed frequency to user-selected 1-phase output
voltages and frequencies. The primary differences between units are size, weight,
options installed, and power handling capability.
The Displays and Controls Table in this section provides summary information about
the programmable memories and external control. More detailed information about
external interface control is found in Chapter 5.
This Chapter includes five summary tables and a surge-current performance graph.
The tables summarize different capabilities and features of FC200 Power Converters.
The graph illustrates over-current (start-up surge-current) capabilities.
Introduction
FC200 Power Converters are rugged versatile workhorses. They can be used
production floor or a laboratory workbench.
Users can select from several modes of operation:
 full-manual operation
 manually programmed operation
 remote PLC operation (Optional)
In keeping with their workhorse nature, all FC200 units feature a 400% start-up
surge-current capability. The ability to source initial surge currents prevents the
programmed over-current protection from disabling a test.

CHAPTER 2
TECHNICAL SPECIFICATIONS
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 2 - 2 FC200-000-02.2
FC200 Specifications
The following five tables and surge current graph provide detailed information about
the entire family of FC200 Series of power converters.
 Input Electrical Specifications
 Output Electrical Specifications
 Displays and Controls
 Mechanical Specifications
 Environmental Specifications
 Surge-Current Rating Graph

CHAPTER 2
TECHNICAL SPECIFICATIONS
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 2 - 3 FC200-000-02.2
Input Electrical Specifications
Model
FC205
FC210
Input Phase
1-phase / 2-wire + Ground
Input Voltage
115/230Vac +/-15%
Input Frequency
47 – 63 Hz
Output Electrical Specifications
Total Power
500VA
1000VA
Maximum
Amps
0 – 150 V
4.2A
8.4A
0 – 300 V
2.1A
4.2A
Phase
1-phase / 2-wire + Ground
Voltage
(r.m.s.)
Low Range
0 – 150 V
High Range
0 – 300 V
Resolution
0.1 V
Accuracy
± (0.5% of setting+2 counts)
Frequency
Range
45 – 500 Hz
Resolution
0.1 Hz at 45 – 99.9 Hz, 1 Hz at 100 – 500 Hz
Accuracy ±
0. 2%
Curren
t
(r.m.s.)
Range
L
0.000 – 3.5 A
0.00 – 35.00 A
H
3.00 – 35.00 A
30.00 – 350.0 A
Resolution
L 0.001 A 0.01 A
H
0.01 A
0.1 A
Accuracy
L ±
(0.5% of reading +5 counts)
±
(0.5% of reading +5 counts)
H
± (0.5% of reading +3 counts)
± (0.5% of reading +3 counts)
Power
Range
L
0.0 – 350.0 W
0.000 – 3.500 kW
H
300 – 4000 W
3.00 – 40.00 kW
Resolution
L
0.1 W
0.001 kW
H
1 W
0.01 kW
Accuracy
L ±
(0.6% of reading + 5 counts )
±
(0.6% of reading + 5 counts )
H ±
(0.6% of reading + 5 counts )
±
(0.6% of reading + 5 counts )
Power
Factor
Range 0.001 – 1.000
Resolution W/VA, Calculated and displayed to three significant digits
Accuracy
Total Harmonic Distortion
≤0.5% (Resistive Load)
Crest Factor
≥ 4
Load Regulation
± 0.5%(Resistive Load)
Protection
Over-Current, Short-Circuit, Over-Temperature

CHAPTER 2
TECHNICAL SPECIFICATIONS
Entire Contents Copyright 2006 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
FC200 SERIES OPERATIONS MANUAL 2 - 4 FC200-000-02.2
Mechanical Specifications
Model FC205 FC210
Power Rating
500VA
1000VA
Dimensions mm (In.) H
89 (3.504)
89 (3.504)
D
400 (15.748)
560 (22.047)
W
430 (16.929)
430 (16.929)
Weight Kg
22
37
lbs 48 81
Displays and Controls
4 Digital LED meters Frequency, Voltage, Current, Power or Power Factor (simultaneously)
Memory 3 Memories, 3 Programmable Parameters per Memory for:
Voltage, Frequency, Current.
Note: Programmable memories can be manually programmed and used
manually or in conjunction with the External PLC Interface option.
PLC External Interface
optional
OUTPUT ON/OFF, Recall memory 1 through 7
Calibration Front Panel Calibration (see Chapter 6)
Environmental Specifications
Operating Temperature 32 ºF – 104 ºF (0 ºC – 40 ºC)
Relative Humidity < 80 % (Non-condensing)
Altitude ≤ 6,500 feet