APT RP 160 Maintenance and service guide

Safety and operating instructions
Forward and reversible plate
© 2014 Construction Tools EOOD | No. 9800 1624 01 | 2014-06-19
Original instructions
RP 160

Contents
Introduction........................................................................5
About the Safety and operating instructions..........................................5
Safety instructions.................................................................6
Safety signal words..............................................................6
Personal precautions and qualifications...........................................6
Personal protective equipment...................................................6
Drugs, alcohol or medication....................................................6
Operation, precautions...........................................................6
Transport, precautions..........................................................10
Maintenance, precautions.......................................................10
Storage, precautions............................................................10
Overview.........................................................................11
Design and function............................................................11
Main parts.....................................................................11
Labels.........................................................................11
Dataplate....................................................................12
Noise level label..............................................................12
Safety label..................................................................12
Safety label..................................................................12
Safety label..................................................................12
Hydraulic oil level label........................................................12
Liftingpointlabel..............................................................12
Use ear protectors label.......................................................13
Transport.........................................................................13
Lifting the machine.............................................................13
Lifting the machine............................................................13
Secure transport...............................................................13
Secure transport..............................................................13
Installation........................................................................14
Fuel...........................................................................14
Filling.......................................................................14
Operation.........................................................................14
Operating near edges...........................................................14
Operating on slopes............................................................15
Start and stop..................................................................15
Beforestarting,Honda.........................................................16
Starting the engine,Honda.....................................................16
Stopping the engine,Honda....................................................17
Operating......................................................................17
When taking a break............................................................18
Parking......................................................................18
Maintenance......................................................................19
Every 10 hours of operation (daily)...............................................19
Checking the engine, Honda...................................................19
Checking the controls.........................................................20
Checking the safety straps.....................................................20
Cleaning the machine.........................................................20
After the first 20 hours of operation..............................................20
Changingtheengineoil,Honda.................................................21
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Original instructions
ContentsRP 160

Changingtheoilintheeccentricelement.........................................21
Every 100 hours of operation....................................................22
Checking the V-belt...........................................................22
Checkingtheshockabsorbers..................................................23
Every 250 hours of operation (every month)......................................23
Checking bolted joint..........................................................23
Hydraulic system, checking the hydraulic oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Every 500 hours of operation (yearly)............................................23
Hydraulic system, changing the hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Disposal..........................................................................24
Storage...........................................................................24
Technical data.....................................................................25
Machine data...................................................................25
Noise and vibration declaration statement........................................25
Noise and vibration data........................................................26
Uncertainties, sound value......................................................26
Dimensions....................................................................27
EC Declaration of Conformity......................................................28
EC Declaration of Conformity (EC Directive 2006/42/EC)...........................28
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Original instructions
4
RP 160Contents

Introduction
American Pneumatic Tools (APT) is the leading provider of exceptional tools
for the Construction and Industrial markets. APT has been synonymous with
quality since 1938.
In their eighth decade, American Pneumatic Tools has represented performance
and innovation in the pneumatic tool industry. APT’s ever expanding product
line now offers a complete range of pneumatic and hydraulic tools, light
compaction, concrete finishing and portable power.
Superior performance, excellent product reliability, competitive pricing,
ergonomic designs, and a warranty second to none are what make American
Pneumatic Tools an Industry leader.
For more information please visit www.apt-tools.com
American Pneumatic Tools
9949 Tabor Place
Santa Fe Springs, CA 90814
About the Safety and operating
instructions
The aim of the instructions is to provide you with knowledge of how to use the
machine in an efficient, safe way. The instructions also give you advice and
tell you how to perform regular maintenance on the machine.
Before using the machine for the first time you must read these instructions
carefully and understand all of them.
5© 2014 Construction Tools EOOD | No. 9800 1624 01 | 2014-06-19
Original instructions
Safety and operating instructionsRP 160

Safety instructions
To reduce the risk of serious injury or death to
yourself or others, read and understand the Safety
and operating instruction before installing, operating,
repairing, maintaining, or changing accessories on
the machine.
Post this Safety and operating instruction at work
locations, provide copies to employees, and make
sure that everyone reads the Safety and operating
instruction before operating or servicing the machine.
In addition, the operator or the operator's employer
must assess the specific risks that may be present
as a result of each use of the machine.
Additional instructions for the engine can be found
in the manufacturer's engine manual.
Safety signal words
The safety signal words Danger, Warning and
Caution have the following meanings:
Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury.
DANGER
Indicates a hazardous situation
which, if not avoided, could
result in death or serious injury.
WARNING
Indicates a hazardous situation
which, if not avoided, could
result in minor or moderate
injury.
CAUTION
Personal precautions and
qualifications
Only qualified and trained persons may operate or
maintain the machine. They must be physically able
to handle the bulk, weight, and power of the machine.
Always use your common sense and good
judgement.
Personal protective equipment
Always use approved protective equipment.
Operators and all other persons in the working area
must wear protective equipment, including at a
minimum:
●Protective helmet
●Hearing protection
●Impact resistant eye protection with side protection
●Respiratory protection when appropriate
●Protective gloves
●Proper protective boots
●Appropriate work overall or similar clothing (not
loose-fitting) that covers your arms and legs.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your
judgment and powers of concentration. Poor
reactions and incorrect assessments can lead to
severe accidents or death.
►Never use the machine when you are tired or
under the influence of drugs, alcohol or
medication.
►No person who is under the influence of drugs,
alcohol or medication may operate the machine.
Operation, precautions
DANGER Explosion hazard
If a warm machine or exhaust pipe comes into
contact with explosives, an explosion could occur.
During operating with certain materials, sparks and
ignition can occur. Explosions will lead to severe
injuries or death.
►Never operate the machine in any explosive
environment.
►Never use the machine near flammable materials,
fumes or dust.
►Make sure that there are no undetected sources
of gas or explosives.
►Avoid contact with the warm exhaust pipe or the
bottom of the machine.
DANGER Fire hazard
If a fire starts in the machine, it can cause injury.
►If possible use an ABE-class powder extinguisher,
otherwise use a BE-type carbon dioxide fire
extinguisher.
DANGER Fuel hazard
The fuel is flammable and fuel fumes can explode
when ignited, causing serious injury or death.
►Protect your skin from contact with the fuel. If fuel
has penetrated the skin, consult a qualified health
professional.
►Never remove the filler cap, or fill the fuel tank
when the machine is hot.
►Fill the fuel tank outdoors or in a clean and well
ventilated place, free from sparks and open
flames. Fill the fuel tank at least ten meters (30
feet) from the place where the machine is to be
used.
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6
RP 160Safety and operating instructions

►Release the filler cap slowly to let pressure
escape.
►Never overfill the fuel tank.
►Make sure the filler cap is screwed on when the
machine is used.
►Avoid spilling fuel on the machine, wipe off any
spilled fuel.
►Check regularly for fuel leaks. Never use the
machine if it is leaking fuel.
►Never use the machine in the proximity of material
that can generate sparks. Remove all hot or
spark-generating devices before starting the
machine.
►Never smoke when filling the fuel tank or when
working with the machine or servicing it.
►Only store fuel in a container that is specially
constructed and approved for the purpose.
►Consumed fuel and oil containers must be taken
care of and returned to the retailer.
►Never use your fingers to check for fluid leaks.
WARNING Unexpected movements
The machine is exposed to heavy strains during
operation. If the machine breaks or gets stuck, there
may be sudden and unexpected movement that can
cause injuries.
►Always inspect the machine prior to use. Never
use the machine if you suspect that it is damaged.
►Make sure that the handle is clean and free of
grease and oil.
►Keep your feet away from the machine.
►Never sit on the machine.
►Never strike or abuse the machine.
►Pay attention and look at what you are doing.
WARNING Dust and fume hazard
Dusts and/or fumes generated or dispersed when
using the machine may cause serious and permanent
respiratory disease, illness, or other bodily injury (for
example, silicosis or other irreversible lung disease
that can be fatal, cancer, birth defects, and/or skin
inflammation).
Some dusts and fumes created by compaction work
contain substances known to the State of California
and other authorities to cause respiratory disease,
cancer, birth defects, or other reproductive harm.
Some examples of such substances are:
●Crystalline silica, cement, and other masonry
products.
●Arsenic and chromium from chemically-treated
rubber.
●Lead from lead-based paints.
Dust and fumes in the air can be invisible to the
naked eye, so do not rely on eye sight to determine
if there is dust or fumes are the air.
To reduce the risk of exposure to dust and fumes,
do all of the following:
►Perform site-specific risk assessment. The risk
assessment must include dust and fumes created
by the use of the machine and the potential for
disturbing existing dust.
►Use proper engineering controls to minimize the
amount of dust and fumes in the air and to
minimize build-up on equipment, surfaces,
clothing, and body parts. Examples of controls
include: exhaust ventilation and dust collection
systems, water sprays, and wet drilling. Control
dusts and fumes at the source where possible.
Make sure that controls are properly installed,
maintained and correctly used.
►Wear, maintain and correctly use respiratory
protection as instructed by your employer and as
required by occupational health and safety
regulations. The respiratory protection must be
effective for the type of substance at issue (and if
applicable, approved by relevant governmental
authority).
►Work in a well ventilated area.
►If the machine has an exhaust, direct the exhaust
so as to reduce disturbance of dust in a dust filled
environment.
►Operate and maintain the machine as
recommended in the operating and safety
instructions
►Wear washable or disposable protective clothes
at the worksite, and shower and change into clean
clothes before leaving the worksite to reduce
exposure of dust and fumes to yourself, other
persons, cars, homes, and other areas.
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Safety and operating instructionsRP 160

►Avoid eating, drinking, and using tobacco products
in areas where there is dust or fumes.
►Wash your hands and face thoroughly as soon as
possible upon leaving the exposure area, and
always before eating, drinking, using tobacco
products, or making contact with other persons.
►Comply with all applicable laws and regulations,
including occupational health and safety
regulations.
►Participate in air monitoring, medical examination
programs, and health and safety training programs
provided by your employer or trade organizations
and in accordance with occupational health and
safety regulations and recommendations. Consult
with physicians experienced in relevant
occupational medicine.
►Work with your employer and trade organization
to reduce dust and fume exposure at the worksite
and to reduce the risks. Effective health and safety
programs, policies and procedures for protecting
workers and others against harmful exposure to
dust and fumes must be established and
implemented based on advice from health and
safety experts. Consult with experts.
DANGER Exhaust gas hazard
The exhaust gas from the machine’s combustion
engine contains carbon monoxide which is
poisonous, and chemicals known to the State of
California and other authorities to cause cancer, birth
defects, or other reproductive harm. Inhalation of
exhaust fumes can cause serious injury, illness, or
death.
►Never inhale exhaust fumes.
►Ensure good ventilation (extraction of air by fan if
necessary).
WARNING Battery hazard
The battery contains poisonous and corrosive
sulphuric acid and can explode, this can cause injury.
►Never expose the battery to naked flames, sparks,
strong heat, or anything else where there is a risk
of explosion.
►Avoid getting acid on your skin, clothes or on the
machine.
►Wear protective glasses to avoid getting acid in
your eyes, if you get acid in your eyes rinse them
with water for at least 15 minutes and seek
immediate medical treatment.
►Never short-circuit the battery poles when fitting
or replacing the battery.
WARNING Projectiles
Failure of the work piece, of accessories, or even of
the machine itself may generate high velocity
projectiles. During operating, splinters or other
particles from the compacted material may become
projectiles and cause personal injury by striking the
operator or other persons. To reduce these risk:
►Use approved personal protective equipment and
safety helmet, including impact resistant eye
protection with side protection.
►Make sure that no unauthorised persons trespass
into the working zone.
►Keep the workplace free from foreign objects.
WARNING Hydraulic system hazard
Hydraulic hoses are made of rubber and can
deteriorate with age, with the consequent risk of
splitting. This can cause injuries.
►Maintain the hydraulic system regularly.
►Whenever there are uncertainties as to durability
and wear, replace hoses with new original hoses.
WARNING Slope hazards
During operation, secure the machine so it can not
fall if it is placed on a sloping ground. A fall can lead
to severe accidents and result in personal injury.
►Always ensure that all personnel in the working
area are higher up the slope than the machine.
►Always operate the machine straight up and down
when placed on slopes.
►Never exceed the maximum recommended slope
angle when operating the machine. Follow the
recommendations.
WARNING Motion hazards
When using the machine to perform work-related
activities, you may experience discomfort in the
hands, arms, shoulders, neck, or other parts of the
body.
►Adopt a comfortable posture while maintaining
secure footing and avoiding awkward off-balanced
postures.
►Changing posture during extended tasks may help
avoid discomfort and fatigue.
►In case of persistent or recurring symptoms,
consult a qualified health professional.
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8
RP 160Safety and operating instructions

WARNING Vibration hazards
Normal and proper use of the machine exposes the
operator to vibration. Regular and frequent exposure
to vibration may cause, contribute to, or aggravate
injury or disorders to the operator’s fingers, hands,
wrists, arms, shoulders and/or nerves and blood
supply or other body parts, including debilitating
and/or permanent injuries or disorders that may
develop gradually over periods of weeks, months, or
years. Such injuries or disorders may include damage
to the blood circulatory system, damage to the
nervous system, damage to joints, and possibly
damage to other body structures.
If numbness, persistent recurring discomfort, burning
sensation, stiffness, throbbing, tingling, pain,
clumsiness, weakened grip, whitening of the skin, or
other symptoms occur at any time, when operating
the machine or when not operating the machine, stop
operating the machine, tell your employer and seek
medical attention. Continued use of the machine after
the occurrence of any such symptom may increase
the risk of symptoms becoming more severe and/or
permanent.
Operate and maintain the machine as recommended
in these instructions, to prevent an unnecessary
increase in vibration.
The following may help to reduce exposure to
vibration for the operator:
►If the machine has vibration absorbing handles,
keep them in a central position, avoid pressing the
handles into the end stops.
►When the percussion mechanism is activated, the
only body contact with the machine you must have
are your hands on the handle or handles. Avoid
any other contact, for example supporting any part
of the body against the machine or leaning onto
the machine trying to increase the feed force.
►Make sure that the machine is well-maintained
and not worn out.
►Immediately stop working if the machine suddenly
starts to vibrate strongly. Before resuming the
work, find and remove the cause of the increased
vibrations.
►Participate in health surveillance or monitoring,
medical exams and training programs offered by
your employer and when required by law.
►When working in cold conditions wear warm
clothing and keep hands warm and dry.
See the ”Noise and vibration declaration statement”
for the machine, including the declared vibration
values. This information can be found at the end of
these Safety and operating instructions.
WARNING Trapping hazard
There is a risk of neck ware, hair, gloves, and clothes
getting dragged into or caught by rotating machine
parts. This may cause choking, scalping, lacerations,
or death. To reduce the risk:
►Never grab or touch a rotating machine part.
►Avoid wearing clothing, neck ware or gloves that
may get caught.
►Cover long hair with a hair net.
DANGER Electrical hazard
The machine is not electrically insulated. If the
machine comes into contact with electricity, serious
injuries or death may result.
►Never operate the machine near any electric wire
or other source of electricity.
►Make sure that there are no concealed wires or
other sources of electricity in the working area.
WARNING Concealed object hazard
During operating, concealed wires and pipes
constitute a danger that can result in serious injury.
►Check the composition of the material before
operating.
►Watch out for concealed cables and pipes for
example electricity, telephone, water, gas, and
sewage lines.
►If the machine seems to have hit a concealed
object, switch off the machine immediately.
►Make sure that there is no danger before
continuing.
WARNING Involuntary start
Involuntary start of the machine may cause injury.
►Keep your hands away from the start and stop
device until you are ready to start the machine.
►Learn how the machine is switched off in the event
of an emergency.
WARNING Noise hazard
High noise levels can cause permanent and disabling
hearing loss and other problems such as tinnitus
(ringing, buzzing, whistling, or humming in the ears).
To reduce risks and prevent an unnecessary increase
in noise levels:
►Risk assessment of these hazards and
implementation of appropriate controls is essential.
►Operate and maintain the machine as
recommended in these instructions.
►If the machine has a silencer, check that it is in
place and in good working condition.
►Always use hearing protection.
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Safety and operating instructionsRP 160

Transport, precautions
WARNING Loading and unloading hazard
When the machine is lifted by a crane and similar
appliance, this can lead to injury.
►Use marked lifting points.
►Make sure that all lifting devices are dimensioned
for the weight of the machine.
►Never remain under or in the immediate vicinity
of the machine.
Maintenance, precautions
WARNING Machine modification
Any machine modification may result in bodily injuries
to yourself or others.
►Never modify the machine. Modified machines are
not covered by warranty or product liability.
►Always use original parts, cutting blades/insertion
tools, and accessories.
►Change damaged parts immediately.
►Replace worn components in good time.
WARNING Hot oil hazard
When changing the oil, oil filter or hydraulic oil on a
hot machine, there is a risk of burns.
►Wait until the machine has cooled down before
changing the oil.
CAUTION High temperature
The machine's front cover, exhaust pipe, and
hydraulic system become hot during operation.
Touching them can lead to burns.
►Never touch a hot front cover.
►Never touch the hot exhaust pipe.
►Never touch the hydraulic system.
►Wait until the front cover, exhaust pipe, and bottom
of the machine has cooled down before carrying
out maintenance work.
NOTICE Any use of a quick-charger to charge the
battery can shorten the life time of the battery.
Storage, precautions
♦Keep the machine in a safe place, out of the reach
of children and locked up.
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Original instructions
10
RP 160Safety and operating instructions

Overview
To reduce the risk of serious injury or death to
yourself or others, read the Safety instructions
section found on the previous pages of this
manual before operating the machine.
Design and function
RP forward and reversible plates are efficient
compaction machines that are specially designed to
compact medium to deep layers of granular soils in
limited areas, such as trenches, parking lots, and
foundations among other areas. No other use is
permitted.
With a block paving kit they are also suitable for block
paving applications.
RP compactors must only be used in well ventilated
areas, as is the case with all combustion engine
machines.
The RP compactor must not be towed behind
vehicles.
Do not operate on steeper slopes than recommended
in this manual.
Main parts
Honda
H
B
C
E
A
D
F
G
I
J
A. Silencer
B. Fuel cap
C. Fuel tank
D. Air filter
E. Recoil starter
F. Carburettor
G. Engine oil/dipstick
H. Cooling flanges
I. Engine valves
J. Spark plug
K
L
M
M
K. Hydraulic reservoir
L. Eccentric element
M. Safety straps
N
N. V-belt
Labels
The machine is fitted with labels containing important
information about personal safety and machine
maintenance. The labels must be in such condition
that they are easy to read. New labels can be ordered
from the spare parts list.
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Safety and operating instructionsRP 160

Data plate
A. Machine type
B. Product Identification Number
C. The warning symbol together with the book
symbol means that the user must read the
safety and operating instructions before the
machine is used for the first time.
Noise level label
WA
xxx
dB
The label indicates the guaranteed noise level
corresponding to EC-directive 2000/14/EC. See
"Technical data" for accurate noise level.
Safety label
Instruction manual. The operator must read the
safety, operation and maintenance instructions before
operating the machine.
Safety label
The handle must be locked during transportation.
Safety label
Rotating V-belts. Keep your hands at a safe distance
from the danger zone.
Hydraulic oil level label
Lifting point label
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12
RP 160Safety and operating instructions

Use ear protectors label
Transport
Lifting the machine
WARNING Lifting hazard
Never lift the machine without checking if it is intact.
A damaged machine can fall apart, which can result
in serious injury.
►Check that all equipment are dimensioned in
accordance with applicable regulations.
►Never tow the machine.
►Never walk or stand under a lifted machine.
►Only lift the machine by a hook on the frame.
►Check that the shock absorbers and safety frame
are correctly attached and not damaged.
►Check that the safety straps are not damaged,
change if necessary.
►Check the machine's data plate for weight
information.
Lifting the machine
♦Before lifting the machine check that the shock
absorbers (A) and safety frame lifting point (B) are
correctly attached and not damaged.
♦Only use the safety frame lifting point (B) for lifting
the machine.
B
A
Secure transport
WARNING Transport hazard
During transportation always strap the machine
securely, otherwise it can cause injury.
►Place lashing straps in a U-shape around the
bottom plate and secure both front and rear.
►Lock the handle
Secure transport
Secure the machine for all transportation.
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Safety and operating instructionsRP 160

♦Place lashing straps (A) in a U-shape around the
bottom plate and secure both front and rear.
♦Lock the handle (B).
A
B
Installation
Fuel
Filling
WARNING Fuel hazard
The fuel is extremely flammable and fuel fumes can
explode when ignited, causing serious injury or death.
►Protect your skin from contact with the fuel.
►Never remove the filler cap or fill the fuel tank
when the machine is hot.
►Never smoke when filling the fuel tank or when
working with the machine or servicing it.
►Avoid spilling fuel and wipe off any fuel spilled on
the machine.
Filling procedure
1. Stop the engine and let it cool down before filling
the tank.
2. Release the filler cap slowly to let any pressure
escape.
3. Fill the fuel tank to the lower edge of the filler
pipe.
4. Never overfill the tank. Due to the movement of
the fuel within the tank, it is possible to have fuel
at a higher level than the tank cap, which can
lead to a spillage of fuel if the tank cap is opened.
This can be avoided by only opening the tank
cap when the machine is tilted and the tank cap
is at the fuel tank's highest point.
Operation
WARNING Engine running hazard
Vibrations from the engine can cause material
changes, this can cause the machine to move and
cause injuries.
►Never leave the machine with the engine running.
►Ensure that only authorized personnel operate the
machine.
NOTICE When operating the machine, follow the
instructions in the manual; never sit or stand on the
machine when it is working.
Operating near edges
WARNING Overturning hazard
When operating along edges, at least
2
⁄ 3 of the
machine must be on a surface with full bearing
strength, otherwise the machine can tip over.
►Switch off the machine and lift it back on surface
with full bearing strength.
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14
RP 160Safety and operating instructions

2/3
Operating on slopes
WARNING Slope hazards
During operation, secure the machine so it can not
fall if it is placed on a sloping ground. A fall can lead
to severe accidents and result in personal injury.
►Always ensure that all personnel in the working
area are higher up the slope than the machine.
►Always operate the machine straight up and down
when placed on slopes.
►Never exceed the maximum recommended slope
angle when operating the machine. Follow the
recommendations.
NOTICE Remember that loose ground, vibration
switched ON, and driving speed can all cause the
machine to tip over even on a lesser slope than
specified here.
Operating on slopes
♦Ensure that the work area is secure. Wet and
loose earth reduces manoeuvrability especially
on sloping ground. Always exercise extreme
caution on sloping and uneven terrain.
♦Never work on slopes that exceed the capabilities
of the machine. The maximum slope of the
machine in operation is 20° (depending on the
condition of the ground).
20°
♦The tilting angle is measured on a hard level
surface with the machine stationary. Vibration
switched OFF and all tanks full.
20°
Start and stop
WARNING Sudden machine movement hazard
During the starting procedure when the hydraulic
system is connected, the machine may move in either
direction. If the machine moves, it may be sudden
and this movement that can cause injuries.
►Keep your feet away from the machine.
►Pay attention and look at what you are doing.
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Safety and operating instructionsRP 160

NOTICE During operation oil leaks can occur and
bolted joints can come loose, this can cause engine
breakdown.
Before starting, Honda
Follow the general safety precautions supplied with
the machine at delivery. We recommend to study the
engine manual supplied with the machine. Check
that maintenance routines have been carried out.
♦Check the engine oil level on the dipstick.
♦Fill the fuel tank with fuel.
♦Check that all the controls are working.
♦Make sure that there is no oil leakage, and that
all bolted joints are tightened.
♦After the engine is started, leave the speed control
in the idling position for a few minutes to warm up
the engine without loading it.
Starting the engine, Honda
1. Open the fuel cock (A).
2. Set the throttle control (B) to
1
⁄ 3 throttle.
B
3. Close the choke valve (C) if the engine is cold.
If the engine is warm or the ambient temperature
is high, close the choke valve halfway or leave
it open.
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16
RP 160Safety and operating instructions

4. Turn the start switch (D) to ON.
5. Pull out the starter rope until it resists. Release
the handle so the starter rope goes back again,
and then pull the starter rope until the engine
starts.
6. Move the choke valve (F) gradually to the fully
open position.
7. Allow the engine to idle a few minutes before
increasing to full power (G).
G
Stopping the engine, Honda
1. Move the throttle control to idling position (A).
Let the engine idle for a few minutes.
A
2. Turn the start switch (B) to OFF.
B
3. Close the fuel cock (C).
C
Operating
DANGER Handle hazard
When changing the locking position, the handle must
be held, otherwise it can cause injuries.
►Hold the handle.
►Lower the handle with caution.
17© 2014 Construction Tools EOOD | No. 9800 1624 01 | 2014-06-19
Original instructions
Safety and operating instructionsRP 160

NOTICE During compaction work the engine must
always be run at full throttle.
Operating
1. Open throttle control fully.
2. Move the forward/reverse control:
●Forward operation:
Move the forward/reverse control forwards with
small movements.
●Reverse operation:
Move the forward/reverse control backwards with
small movements.
●Stationary:
Move the forward/reverse control in the opposite
direction until the machine is stationary.
When taking a break
♦Stop the machine during breaks.
♦During all breaks, put the machine away so that
there is no risk for unintentional start.
Parking
Always park the machine on the most level ground.
Before leaving it:
♦Turn off the engine.
© 2014 Construction Tools EOOD | No. 9800 1624 01 | 2014-06-19
Original instructions
18
RP 160Safety and operating instructions

Maintenance
Regular maintenance is a basic requirement for the
continued safe and efficient use of the machine.
Follow the maintenance instructions carefully.
♦Before starting maintenance on the machine, clean
it in order to avoid exposure to hazardous
substances. See “Dust and fume hazard”.
♦Use only authorised parts. Any damage or
malfunction caused by the use of unauthorised
parts is not covered by warranty or product liability.
♦When cleaning mechanical parts with solvent,
comply with appropriate health and safety
regulations and ensure there is satisfactory
ventilation.
♦For major service of the machine, contact the
nearest authorised workshop.
♦After each service, check that the machine's
vibration level is normal. If not, contact the nearest
authorised workshop.
Every 10 hours of operation
(daily)
NOTICE Check at full throttle each time the engine
is started, that the filter indicator does not indicate
that the filter is clogged.
Before undertaking any maintenance, turn the
machine off.
♦Inspect the machine before starting. Inspect the
entire machine so that leakages or other faults are
detected.
♦Check the ground under the machine. Leakages
are more easily detected on the ground than on
the machine itself.
In order to ensure that the machine remains within
the stated vibration level values, the following checks
must be performed:
Maintenance routines:
♦Check and replenish fuel.
♦Check and replenish engine oil.
♦Check for oil leaks.
♦Clean and refit the air filter.
♦Check the tightness of all nuts and bolts.
♦Keep the machine clean.
♦Check and clean the engine's cooling flanges. See
the engine manual for more information.
♦Check that the controls are not damaged and do
not jam.
♦Check that the safety straps are not damaged,
change if necessary.
Checking the engine, Honda
♦Check the oil level on the dipstick.
♦Check the fuel level (A).
♦Check the engine for oil leaks.
19© 2014 Construction Tools EOOD | No. 9800 1624 01 | 2014-06-19
Original instructions
Safety and operating instructionsRP 160

♦Clean and replace the air filter (B) if necessary.
B
Checking the controls
1. Check that the throttle control (A) is not damaged
and does not jam.
A
2. Lubricate the controls (A, B) if necessary.
B
Checking the safety straps
♦Check the safety straps on the front and back of
the machine. Replace if they are damaged.
♦Check the screws and nuts on the safety straps,
if necessary tighten or replace.
Cleaning the machine
♦Do not spray water directly onto electrical
components or the instrument panel.
♦Place a plastic bag over the fuel filler cap and
secure with a rubber band. (This will prevent water
from entering the venting hole in the filler cap.
Otherwise this could cause operational
disturbances, such as clogged filters.)
NOTICE Never aim a water jet directly at the fuel
filler cap. This is particularly important when using a
high-pressure cleaner.
After the first 20 hours of
operation
Maintenance routines:
♦Change the engine oil. See the engine manual for
more information.
♦Clean and refit air filter.
♦Check the engine speed.
♦Check and adjust valve clearances. See the
engine manual for more information.
© 2014 Construction Tools EOOD | No. 9800 1624 01 | 2014-06-19
Original instructions
20
RP 160Safety and operating instructions