APW Wyott M2000-JIB User manual

R
Phone: +1
Fax: [phone]
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Website: www.apwwyott.com
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INSTALLATION
AND
OPERATING INSTRUCTIONS
INTENDED FOR OTHER
THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
APPLIANCE MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
P/N 70202001 3/06
1
CONTACT BUN TOASTER
APW WYOTT
729 Third Avenue
Dallas, TX 75226
This equipment has been engineered to provide you with year-round dependable service when used
according to the instructions in this manual and standard commercial kitchen practices.
Initial heating of appliance may generate smoke or fumes and must be done in a well ventilated area.
Overexposure to smoke or fumes may cause nausea or dizziness.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
!!
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the Installation, Operating and
Maintenance Instructions thoroughly before installing or servicing this equipment.
!!
ANSI/NSF4
[phone]
24 Hour Service Hotline
Model:
M2000-JIB

TABLE OF CONTENTS
Safety Precautions 2
General Information 2
Installation 3
Location 4
Operating Instructions 4
Cleaning 5
Daily Parts Cleaning 5
Daily Conveyor Cleaning 5
One-Time Boil Out of Conveyor 6
Daily Griddle Cleaning 6
Troubleshooting 8
Specifications 9
Replacement Parts List w/Exploded View 10
Wiring Diagram 12
Warranty 14
SAFETY PRECAUTIONS
GENERAL INFORMATION
APW Wyott toasters are designed, built, and sold for commercial use and should be operated by trained
personnel only. Clearly post all CAUTIONS, WARNINGS and operating instructions near each unit to
insure proper operationand to reduce the chance of personalinjury and/or equipmentdamage.
Always disconnect power before cleaning or servicing the toaster. Surfaces will remain hot after power has
been turned off, allow unit to cool before cleaning or servicing. Never clean the toaster by immersing it in
water. The toaster is not protected against water jets; DO NOT CLEAN TOASTER WITH A WATER JET.
Alwaysclean equipmentbefore first use.
Operating toaster withoutlegs will void the warranty. Insure all accessories and exterior panels are properly
installedandadjustedbefore applyingpower andoperating.
Check the rating label for your model designation and electrical rating. Rating Label is located on the
bottom front of the control panel.
Overall dimensionswith feeder: 23.5"(59.7cm)W x 25.9"(65.8cm)H x 17.5"(44.5cm) D
M2KA: 208VAC, 2880W, 13.8A60Hz
M2KH: 240VAC, 3840W, 16A60Hz
208/250V: NEMA6-20PPlug, 4 foot, 3 wire groundedcord.
If the supply cord is damaged, the manufacturer or an authorized service agent or a similarly qualified
person must replace it to avoida hazard or warranty.
94lbs(42.7 Kg)
ElectricalRatings:
CordsetConfiguration:
ShippingWeight:
2

INSTALLATION
1. Examine carton for damage
a. Apparent damage or loss must be noted on the freight bill at the time of delivery.
must sign
b. Concealed damage or loss if not apparent until after the toaster is removed from
carton, Be sure to save all contents and packaging material.
2. VerifyParts
The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is
received damaged,either apparent or concealed, a claim must be madewith delivering carrier.
The carrier representative (Driver) the freight bill. If this is not done, the
carriermay refuse theclaim.The carrier cansupply the necessaryforms.
a request for inspection must be made to the carrier within 15 days. The carrier
shouldarrange an inspection.
After removingunit from the shipping carton, unwrapping loose parts and remove any packing tape,
plasticwrap and nylontie-down. Verifythe following parts:
Item Packaging Qty
NOTE:
3. AssembleLegs
Legs In plastic bag 4
Feeder/Bun Chute Wrapped, loose in top of carton 1
Conveyor In individual carton 1
Instruction Manual Loose in carton 1
Teflon Sheet Kit (optional) Loose in carton Optional
PRIORTO INITIALSTART-UP,ALLREMOVABLE PARTSAND THE GRILLSURFACE SHOULD
BE CLEANED WITH WARM SOAPY WATER TO REMOVE MANUFACTURING OILS,THEN RINSED
AND DRIED THOROUGHLY. Apply oil (vegetable oil) to the conveyor chain after washing. (Bun oil can be
used if it contains no animal fats, salts or dairyproducts).
Lay the toaster on its back and install the four adjustable legs into the threaded holes on the bottom
of the toaster sides. Hand tighten the legs by gripping the black shank and turning until it is seated
firmly against the bottom of the toaster. Set the toaster upright on a flat surface. Unscrewing the
lower, chrome insert of each leg levels the unit. Flats are provided on two sides of the insert to allow
use of a wrench. Preciseleveling is not required for properoperation.
FIGURE 1. M2000 ASSEMBLY DRAWING
4. ConveyorInstallation
Remove the front panel by lifting it
straight up. (See Figure 1) Lift
conveyor assembly by using U
shaped handles on each conveyor
side bracket. Lower the conveyor
into the two conveyor hanger
brackets above the grill plate on
each side, so the four spacers on
the sides of the conveyor rest on
the bottom flange and the bottom
spacers are against the adjustment
screws. The conveyor hanger
brackets are factory adjusted.
However, before reinstalling the
front panels apply power to the unit
and run the conveyor to insure
proper gear engagement. If gears
are not properly engaged, adjust
the conveyor by loosening the jam
nuts on the conveyor hanger
brackets and adjusting the screw
(see Figure 2) to set the conveyor to
3
Bottom
Front
Panel
Top Front Panel
Feeder
Conveyor
Hanger
Main Power
Switch
Conveyor
Assembly

the correct height. Retightenlock nuts after adjustmentis complete.
a. To adjust the conveyor up into the drive gear, turn the conveyor adjustment screw
clockwise. Use a 7/16-endwrench to tighten the jam nut.
b. To adjust the conveyor away from the drive gear, turn the conveyor adjustment screw
counterclockwise.Use a 7/16-end wrench to tightenthe lock nut.
5. Replacefront panel.
6. FeederAssembly
7. Install Teflon Sheet (Optional)
Install Feeder by fitting slots on back of feeder
onto back panel studs located at top rear of
unit.
Remove Feeder. Allow one end of the Teflon
sheet to overlap the top of the rear panel to
the rear studs. Align the holes in the sheet
with the stud heads and push the sheet over
the stud heads. Balance of the sheet will fit
over the grill surface. Reinstall Feeder
capturing Teflon Sheet between
the feeder and the top of the toaster.
FIGURE 2
Jam Nut
Screw
LOCATION
OPERATING INSTRUCTIONS
Place the toaster on a flat surface. This toaster is tested and approved for zero clearances against
surfaces. Locate the toaster near a wall receptacle of the proper configuration.
Plug the power cord into an outlet (receptacle) of the specified voltage on the rating
label. Outlets must be properly grounded.
Choose Dry or Wet operation.
(nooil) InsureTeflon sheet,86298is properly installed.
a. Turn Main Power Switch on. Set Temperature Control knob to desired temperature. Allow Pilot
Light to cycle at least two times (on/off). When the light is on, the grill is heating. Heat up time is
about15-20 minutes.
b. Turn on motor switch. Conveyor should start to turn.
c. Place bun halves on feeder cut side down (facing grill surface). Toast time is approximately 210
sec. depending on bun height and diameter. Increase or decrease temperature setting to
achievedesired brownnessand temperature.
(using oil) Apply a light coating of oil to grill surface. (Fry oil can be used) When
toasting using oil, any high-quality cooking oil may be used with this toaster (do not use oils that
containdairy products such as butter).TheTeflon sheet may be used,but it is not required.
a. Turn Main Power Switch on. Set Temperature Control knob to desired temperature. Allow Pilot
Light to cycle at least two times (on/off). When the light is on, the grill is heating. Heat up time is
about15-20 minutes.
b. Turn on motor switch. Conveyor should start to turn.
c. Hold bun half in the palm of the hand, placebutter on cut side..
d. Place bun halves on feeder cut side down (facing grill surface). Try several buns to determine
the correct pressure and time to achieve the desired browning and temperature of bun. Using
too little oil will cause the bun surface to be cool and uneven in color. It will also cause the bun to
stick to the grill. Using too much oil will give the bun a yellow un-toasted look. Toast time is
approximately 210 sec. depending on bun height and diameter. Increase or decrease the
non-
heated DO NOT USE AN
EXTENSION CORD.
1. Dryoperation.
2. Wet operation.
4

temperature settingto achieve desired brownnessand temperature.
Should the temperature setting be changed, allow several cycles for the grill plate to adjust.
Once the desired settinghas been achieved,note the temperatureand keep it set there.
Turn off main power switch and conveyorswitch. Disconnect the power supplycord from the wall outlet.The
toaster will be hot when turned off.Allow the toaster to cool for at least 15  30 minutes before handling.
duringdisassembly andcleaning. RemovetheTop and BottomFront Panels.
The Feeder, and Top and Bottom Front Panel can be placed in a dishwasher or sink and washed with
detergentand warmwater.
Remove the conveyor
assembly by gripping the two handles at the top and lifting forward until it clears the gears. Lift it up and out
gently placing it in a sink with the drain stopped, or in a suitable container to soak over night. Conveyor can
be placed in the sink or container while warm. The soak
solution is a mix of 10 parts hot water (120ºF or more) to 1 part (minimum) INSIDE OUT brand 3-IN-1. Fill
the sink or suitable container with the solution, to completely cover the conveyorby approximately one inch.
Allow the conveyor to soak in the solution over night. Remove the conveyor from the solution. Use a stiff
non- metal brush or plastic pad to remove residual bun oil. Insure the chains are clean and free from debris.
Use a brush to remove any soil or debris remaining on the chain. Rinse conveyor with plain hot water and
allow to drain. Lubricate both chains thoroughly with vegetable oil. Bun oil may be used if it contains no
animal fats, salts or dairy products.
Gently replace conveyor into toaster.
Replace all removed toaster parts. Plug power supply cord into wall outlet. Turn main power switch on. Turn
conveyorswitch on.
Severely baked on oils as shown in Figure 3 require the conveyor to be cleaned using the one-time boil out
instructions below to clean.
NOTE:
WARNING: Make sure the toaster is in the off position and has been off at least 15  30 minutes. Do
not attempt this cleaningprocedure if the toastercomponents are too hot to touch.
Never spray water on the toaster or controls. Damage to the toaster as well as injury could occur.
Severe injury and burnsmay occur if you do notfollow this instructionsheet.
DISASSEMBLY
USE
CAUTION
NOTE: Do not use any chlorideor chlorine -based products to clean or rinse toaster or toasterparts.
Daily Parts Cleaning:
DailyConveyor Cleaning:
Conveyor may be hot and is heavy, use caution when lifting and removing.
Use caution when handling a hot conveyor.
Note: Chain Lubrication is critical to chain life. Oil the chain daily.
Discard used soak solution. Clean and sanitize sink or container
after overnight use!
CLEANING
5
FIGURE 3

ONE-TIME BOIL OUT OF CONVEYOR
NOTE: This is for experiencedoperators only, and in stores that approve this operation.
Gently
NOTE: Drain the solution prior to removing the Conveyor Assembly.
Note: Chain Lubricationis critical to chain life. Oil chaindaily.
LAST IMPORTANT NOTE:
KEEPCONVEYORLOOKINGNEW.
1. Turn off power and drainthe oil from one of the Fryers, andallow it to cool.
2. Turn Toaster main power switch off. Remove power supply plug from thewall outlet.
3. Some surfaces will remain hot after toaster is turned off. Allow time for toaster to cool. (15-30
minutes)Use cautionduring disassemblyand cleaning.
4. RemovetheTop and BottomFront Panels.
5. Whenthe fryer hascooledand hasdrained, closethedrain valve.
6. Remove the Conveyor assembly by grasping the two handlesat the top, and lifting forward until
it clears the gears.
7. placethe ConveyorAssemblyinto the Fryer.
8. Add water to the cooled Fryer leaving enoughroom to add two (2) gallonsof INSIDE OUT 3 IN
1 HEAVY DUTYCLEANER and the ConveyorAssembly.
9. Add additional water to the Fryer, if necessary, to completely cover the ConveyorAssembly.
10. Set the temperature of the Fryer to 200ºF, and allow the conveyor to soak in the solution for 60
minutes.
11. Shut off the Fryer andallow the conveyor to cool.
12. After the conveyor
has cooled, remove the conveyor from the Fryer. If there are areas with bun oil, use a stiff non-
metal brush or plastic pad to remove. Insure the chains are clean and free from impediment.
Use a brush to remove any soil or impedimentremaining on the chain.
13. Rinse conveyor with hot water and allow to drain. Lubricate both chains thoroughly with
vegetable oil. Bun oil may be used if it contains no animal fats,
salts or dairyproducts.
14. Before assembly of the conveyor check the Following: ConveyorAssembly hardware to insure
fasteners are tight and there are no signs of wear, Gears are tight on the Conveyor shaft and the
Motor Shaft and the Hanger Bracket screws are tight and the brackets have not shifted during
use.
15. Gently replace conveyor into toaster. Replace all removed parts. Plug power supply cord into
wall.Turn main powerswitch on.Turn conveyorswitch on.
Daily-cleaning instructions of conveyor should be followed after this boil out.
The conveyor must stay clean to optimize speed and bun
temperature.
DailyGriddle Cleaning:
Dry Operation:
Wet Operation:
Tools neededfor cleaning:
Alsoneeded:
Wipe off the Teflon sheet with a damp cloth to remove any debris or particles that have
collected on the sheet.If the sheet is worn, replaceit with a new sheet.
It is not necessary to completely remove residue, as long as the grill surface is smooth and
free of burned on bread that maycause buns to stick.
Scotch-BriteTM QuickClean SmallApplianceCleaner No. 702 or Equivalent
Scotch-BriteTMMulti-Purpose Pad HolderNo. 405 or Equivalent
Scotch-BriteTMSqueegee No. 410 or Equivalent
Scotch-BriteTMGriddle Polishing Pad No. 46or Scotch-Brite GeneralPurpose
Scrubbing Pad No.9650 or Equivalent
(Wet) terrytowel Catch panfor food soil Commonkitchen scraper
6

FIGURE 4 FIGURE 5 FIGURE 6
FIGURE 7 FIGURE 8
Scour using Scotch-Brite Multi-Purpose Pad HolderNo. 405 or equivalent, and Scotch-Brite
GriddlePolishing PadNo. 46 (or 9650).(See Figure4)
Afterscouring,Squeegee the surfaceclean withthe Scotch-Brite SqueegeeNo. 410 (SeeFigure5)
Turn off Bun Grill Toaster and wipe surface with clean wet towel. If the surface is still hot, use the Scotch-
Brite Multi Purpose Pad Holderto move the towel over the surface.(See Figure 6)
Dry the grill thoroughly. Coat the grill plate with a light film of cooking oil. See Figure7)
Rinse all cleaning tools with hot water. (See Figure 8)
Wipe down all external stainless steel surfaces with a damp cloth.
Before assembling the conveyor check the following: Fasteners on the Conveyor Assembly hardware
should be tight with no signs of wear. Conveyor Shaft Gear and Motor Shaft Gear are tight. Hanger Bracket
Screws are tight and thebrackets have not shiftedduring use.
TM TM
TM
TM
RE-ASSEMBLY
.
7
If Teflon sheet is installed remove it when Bun Grill Toaster is cool. Set the toaster temperature to 350°F.
Scrape loose food particles with scraper into a pan under grill plate.
Squeeze 1 to 2 ounces of Scotch-BriteTMQuick Clean SmallAppliance Cleaner No. 702 or equivalent into
measuring reservoirof bottle. Pour cleaner ontopad. Do not pour directlyonto grill surface.

TROUBLESHOOTING GUIDE
Alwaysask and checkthe following:
Is the unit connected to a live powersource of the proper voltage?
Checkthe circuit breaker.
Is power switch ON and pilotlight glowing?
Check the rating label. Is the unitconnected to the correctpower source?
If the above checks out, and you still have problems, call anAPW Wyott authorized service agent.
1.
2.
3.
4.
APWSERVICEHOT LINE 1-800-733-2203
Buns wont toast Wrong temperature setting
Excessive cupping of bun
surface
Increase temperature setting
and allow two cycles to warm
up.
Buns are stale, use fresher
buns
Buns toast unevenly Excessive cupping of bun
surface
Conveyor pressure too light
Buns may be stale. Try fresher
buns
Adjust conveyor tension
Buns stick to grill Teflon sheet worn.
Doughy buns or excessive
sugar and moisture, plus grill
temperature too high.
Build up on Grill Surface
Replace Teflon sheet
Reduce grill temperature
Allow buns to age.
Clean Grill per instructions
No power No power at the wall
receptacle
Power cord disconnected
Main switch
Check circuit breaker or fuse
Check plug at receptacle
Check that switch is ON and
operative
Conveyor will not turn (Motor
turns)
Drive gears not engaged
Gear set screws not tight
Check gear alignment and
engagement
Check screws and tighten if
required
PROBLEM CAUSE SOLUTION
PROBLEM CAUSE SOLUTION
8

SPECIFICATIONS
9
23.498
17.447
17.447
17.447
23.498
21.888
APPROX. 00
APPROX.
21.840
19.340
20.590
21.888
21.888
19.340
20.590
21.840
16.272
15.002
9.500
10.750
12.000
4.000
15.002
15.002
16.272
16.272
9.500
10.750
12.000

PARTS LIST w/EXPLODED VIEW
EXPLODED VIEW
35
36
32
54
67
68
11
25
20
19
58
64
55
46
3
17
6
4
5
18
2
13
56
9
15
12
8
63
66
14
1
7
24
26
47
62
34
27
61
39
59
50
57
22
43
37
52
69
21
48
42
60
41
53
23
45
44
33
31
16
10
65
29
30
28
39
40
38
51
49
70 71
37
43
48
45
44
5
912
23 13
21
68
54 24
27
6
70
46
62
71
4
14 17
15
47
35
36
18
64
28
29
30
50
39
67
34
56
20
11
7
16 63
10 21
49
31 32
33
52
61
22
59
8
51 40
69
26
19 25
65
57
53 55
66
38 3
41 42
60
58
39