APW Wyott XPRS User manual

R
Phone: [phone]
Fax: [phone]
Toll Free: [phone]
Website: www.apwwyott.com
E-mail: [email protected]
INSTALLATION
AND
OPERATING INSTRUCTIONS
INTENDED FOR OTHER
THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
APPLIANCE MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
P/N 93100174 9/06
1
XPRS TOASTER
APW WYOTT
729 Third Avenue
Dallas, TX 75226
This equipment has been engineered to provide you with year-round dependable service when used
accordingtotheinstructionsinthismanualandstandardcommercialkitchenpractices.
Initial heating of appliance may generate smoke or fumes and must be done in a well ventilated area.
Overexposuretosmokeorfumesmaycausenauseaordizziness.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquidsinthevicinityofthisoranyotherappliance. !!
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the Installation, Operating and
MaintenanceInstructionsthoroughlybeforeinstallingorservicingthisequipment. !!
ANSI/NSF4
[phone]
24 Hour Service Hotline
Model: XPRS

APW Wyott takes pride in the design and quality of our products. When used as intended and with proper
care and maintenance, you will experience years of reliable operation from this equipment. To ensure best
results,itisimportantthatyoureadandfollowtheinstructionsinthismanualcarefully.
Installationandstart-up shouldbeperformed byaqualified installerwhothoroughly read,understandsand
followstheseinstruction.
Ifyouhavequestionsconcerningtheinstallation,operation,maintenanceorserviceofthisproduct,contact
APWWyottFoodserviceEquipmentCompany’s“TechnicalServiceDepartment”.
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For
WarrantyServiceand/orParts,thisinformationisrequired.
ModelNumber SerialNumber DatePurchased
Notes:
2

1. IMPORTANT SAFETY INSTRUCTIONS
!
!WARNING: Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug
configuration. If the plug and receptacle do not match, contact a qualified electrician to determine
thepropervoltageandsizeandinstalltheproperelectricaloutlet.
!
IMPORTANT: Read the following important safety instructions to avoid personal injury or
death,andtoavoiddamagetotheequipmentorproperty.
!
!
!WARNING: APW Wyott toasters are designed, built, and sold for commercial use. If positioned
where the general public can usethem, make sure that all cautions, warnings, and operating
instructions are clearly posted near each unit to insureproper operation, reduce the chance of
personalinjuryand/orequipmentdamage.
SECTION ITEM PAGE
1Important Safety Instructions 3
2General Information 5
3Installation Instructions 5
4Operation Instructions 5
5Cleaning Instructions 6
6Specifications 6
7Troubleshooting 7
8Parts List with Exploded View 8
9Wiring Diagram 10
10 Warranty 11
3
TABLE OF CONTENTS
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained
andare awareofall precautions.Accidentsandproblemscanresult bya failuretofollowfundamentalrules
andprecautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service
personnelortheequipment.Thewordsaredefinedasfollows:
!WARNING: This symbol refers to a potential hazard or unsafe practice, which could result in
seriousinjuryordeath.
!
!
!DANGER:Thissymbolwarnsofimminenthazardwhichwillresultinseriousinjuryordeath.
!
!CAUTION:Thissymbolreferstoapotentialhazardorunsafepractice,whichmayresultinminoror
moderateinjuryorproductorpropertydamage.
!
!NOTICE:Thissymbolreferstoinformationthatneedsspecialattentionormustbefullyunderstood
eventhoughnotdangerous.

4
!
!
WARNING: Genuine APW Wyott Replacement Parts are specified to operate safely in the
environments in which they are used. Some aftermarket or generic replacement parts do not have
the characteristics that will allow them to operate safely inAPW Wyott equipment. It is essential to
use APW Wyott Replacement Parts when repairing APW Wyott equipment. Failure to use APW
WyottReplacementParts may subject operators oftheequipment to hazardous electricalvoltage,
resultinginelectricalshockorburn.
!
!WARNING: This product has no “user” serviceable parts. To avoid damage to the unit or injury to
personnel, use only Authorized APW Wyott Service Agents and genuine APW Wyott Parts when
serviceisrequired..
!
!WARNING: Ifserviceisrequiredon this unit, contactyourauthorizedAPWWyottServiceAgent,or
contacttheAPWWyottServiceDepartmentdirectlyat(214)421-7366or(800)527-2100;fax(214)
565-0976.
!
!WARNING: To avoid any injury, turn the power switch off at the fuse disconnect switch/circuit
breaker or unplug the unit from the power source and allow to cool completely before performing
anymaintenanceorcleaning.
!
WARNING: To avoid electrical shock, always unplug the unit before performing cleaning or
maintenance.
!
!
WARNING: For safe and proper operation, the unit must be located a reasonable distance from
combustible walls and materials. If safe distances are not maintained, discoloration or combustion
couldoccur.
!
!
WARNING:Toavoidelectricalshockorpersonalinjury, donotsteamcleanoruseexcessivewater
ontheunit.
!
!
!CAUTION: Someexterior surfaces on the unitwillget hot. Use caution whentouchingtheseareas
toavoidinjury.
!
CAUTION: Locate the unit at the proper counter height, in an area that is convenient for use. The
location should be level to prevent the unit or it’s contents s

2. GENERAL INFORMATION
1. OverallDimensionsw/WireFeeder-13.610”H(34.5cm)x15.192”W(38.6cm)x17.982”D(45.7cm)
2. ProductOpening-1.50”H(3.8cm)x10.50”W(26.7cm)
3. ElectricalRequirements(Singlephase):
A.120Volt,1800Watt,15Amp.
B.208Volt,1800Watt,8.5Amp.
C.230/240Volt,1800Watt,7.8Amp.
D.Cordsetconfiguration
1.Eachtoasterequippedwiththreewiregroundedcordsetandstandardthree-prong plug.
2.IntheU.S.:120VusesNEMA5-15P. 208,230/240V usesNEMA6-20P.
3.InCanada:120VusesNEMA5-20P.
4. Net/ShippingWeight–28lb.(12.7kg)/33lb.(14.97kg)
3. INSTALLATION INSTRUCTIONS
I. CheckContents-refertoFigure1,accountforthefollowingparts:
A.WireFeeder-insideReflectorTray
B.ReflectorTray-shippedinplace
C.ToastDrawer-shippedinplace
D.InstructionManual-shippedloose
2. PositionWireFeeder
A.PulloutReflectorTray
B.RotateWireFeeder
C.SlideReflectorTrayback
D.WARNING:OperatingtoasterwithoutReflectorTrayreducestoastingcapabilities.
3. ToasterPlacement
A. Locate toaster near a grounded receptacle of the proper configuration (see below). Plug
thecordsetdirectlyintoreceptacle(DONOTUSEANEXTENSIONCORD).
1.IntheU.S.:120VusesNEMA5-15R. 208,230/240Vuses NEMA6-20R.
2.InCanada:120VusesNEMA5-20R.
B.Placetoasteronflatsurfaceprovidingfollowingminimumclearances:
1.Base=oneinch(providedwithlegsinstalled).
2.Sideandbackwalls=twoinches
3.Overhead=Enoughspacetoallowadequateheatdisplacement.
C.Positiontoasterwherecustomerswillnotcontactanysurfacelabeled“CAUTIONHOT”.
4. OPERATION INSTRUCTIONS
1. Preparation
A.Cleantoasterthoroughlybeforefirstuse(Seecleaninginstructions).
B.ControlsFamiliarity
1.MainPower Switch (locatedon very bottomof control panel):There aretwo rocker switches.
Thebottom switchpowers theunit“ON”. Italso turnson thebottom element.Thetop switchis
a standby switch (upper heat switch) that runs the top element. When the standby switch is in
the“ON”positiontheunitisatfullpower.Whenthestandbyswitchisinthe“OFF”positionthe
unitisrunningat50%.
a)FullPower:Flipbothrockerswitchestotheright.
b)PowerOff:Flipbothrockerswitchestotheleft.
2.ConveyorSpeedControl:Setknobtothethree(3)positionforwarm-up.
C.Warm-uptime:Allowfive(5)minutes.
2. NormalUse
A.LoadingProduct
1. Place product on Wire Feeder. The conveyor will automatically draw product through the
toaster at a speed determined by conveyor speed control.
5
C
B
A
Figure 1

B.ToastingDarkness:determinedbyconveyorspeed.
1.Darkesttoasting-setconveyorspeedcontroltofarleftsetting.
2.Lightesttoasting-setconveyorspeedcontroltofarrightsetting.
3.Otherfactorsaffectingtoastingdarkness.
a) Productmoistness-moisterproductrequiresslowerspeeds
b) Sugar content in product - product with more sugar requires slower speeds
c) ProductTemperature-coolerproductrequiresslowerspeeds
4.Forbestresults,usedayoldbreadstoredroomtemperature.
5. CLEANING INSTRUCTIONS
1. DailyCleaning
A.Withtoasteroffandcool,turntoasteronandsetconveyorspeedtofour.
B. Using a plastic abrasive pad, wipe the conveyor belt in a back and forth motion (side-to-
side) motion to remove baked-on product. Wipe the conveyor belt in the same manner
withahot,dampcloth.
C.Turnofftoaster.
D. Slide the reflector/crumb tray out of toaster by pulling forward. Dispose of crumbs and
washtrayinhot,soapywater.Drytrayandplacebackintoaster.
E. Remove toast drawer from toaster by sliding out and lifting up. Dispose of crumbs and
wash drawer in hot, soapy water. Wipe crumbs from inside the toaster with a hot, damp
cloth.Drydrawerandplacebackintoaster.
F.Wipetheexteriorsurfacesofthetoasterwithahot,dampcloth.

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7. TROUBLESHOOTING
1. Always ask and check the following:
A. Is the unit connected to a live power source?
B. Check the circuit breaker.
C. Is power switch on?
D. Is the unit operating on proper voltage?
2. If problems exist after checking the above, check the chart below.
3. If any service is needed (italicized items), call anAPW Wyott authorized service agency.All service
shouldbeperformedbyanAPWWyottauthorizedserviceagency.
Won’t toast... a. Toaster cold. a. Allow five (5) minutes for warm up.
b. Wrong power switch position. b. Position power switch to full power.
c. Wrong conveyor speed setting. c. Reduce conveyor speed.
Toasts unevenly... d. Only part of product surface is d. Reduce conveyor speed.
toasted.
e. Product located to far to side of e. Place product on conveyor between
Conveyor. End links.
Product sticks to f. Butter or butter substitute used f. Discontinue use of butter or butter
conveyor or slide.. on product. substitute.
g. Conveyor surface has baked-on g. Follow daily cleaning methods to
oil residue. remove & prevent residue.
h. Very moist or doughy product. h. Use different source or day old product.
i. Product not defrosted or thawed. i. Defrost/thaw product.
No power... j. No power to receptacle. j. Check circuit breaker.
k. Toaster unplugged. k. Plug in toaster.
l. Loose connections. l. Check connections.
m. Power switch. m. Check that switch is on & operational.
Won’t heat... n. Loose connections. n. Check connections.
o. Faulty power switch. o. Replace power switch.
p. Burnt out element. p. Replace element.
Lighter toast under q. Speed control setting. q. Reduce speed control setting.
peak loads... r. Very moist product. r. Use different source or day old
product.
s. Product too cold. s. Allow product to warm to room
temperature.
t. Toaster cavity temperature being t. Add 1” or more spacing between
quenched. product.
Conveyor won’t u. No power. u. Check circuit breaker.
Move... v. Conveyor links are binding. v. Check conveyor for bent links.
w. Loose or bad connection between w. Check for loose or bad connection.
speed control and conveyor motor.
x. Conveyor motor burnt out. x. Replace conveyor motor.
y. Speed control burnt out. Y. Replace speed control.
PROBLEM CAUSE SOLUTION

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PARTS LIST
ITEM PART NUMBER DESCRIPTION QUANTITY
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
93100158
93100160
93100162
93100150
93100061
93100060
93000067
93000070
83267
93100058
93100101
70444800
93100069
81600095
93100063
83221
83222
88705
38129
93100033
54087
54088
54089
93100047
89061
83248
83821
38130
38125
38122
89184
85286
85248
85152
85149
85144
89076
89030
83209
85287
83956
83261
93100064
89073
82902
89111
85638
85640
PS0018
89039
81600087
89063
83868
94000114
34236
34236
89054
RIVETASSY, XPRS INNER CORE
XPRS-CONTROL PANEL EXTRUSION
XPRS-RIGHT SIDE EXTRUSION
XPRS-TOP COVER LEFT
XPRS-PANEL, LEFT OUTER
XPRS-PANEL, RIGHT OUTER
END CAP, F/L & B/R
END CAP, B/L & F/R
LEG 1" PLASTIC W/CHROME
ASSY, XPRS FEEDER
WELD ASSY, XPRS-CONTROL PANEL
SWITCH, ROCKER ON-OFF
XPRS-BACK COVER
HANDLE, POCKET PULL SERIES
XPRS-PLATE, CONTROL PANEL
RHEOSTAT, MOTOR CONTROL 120V
RHEOSTAT, MOTOR CONTROL 208, 230/240V
KNOB 039-266 8A BLACK
DRAWER TOAST
ASSY, ELEMENT HOLDER
ELEMENT 120V 832W
ELEMENT 208V
ELEMENT 230/240V
XPRS-ELEMENT END CAP
NUT, HEX 10-24
BEARING, SHAFT
BRACKET, BEARING
ASSY, CLIP BEARING
BEARING FLANGED POLYMER
W'ASSY IDLER SHAFT
BUSHING, .875 HEYCO 2126
FAN MOTOR COOLING 120V
FAN MOTOR COOLING 208, 230/240V
MOTORAT10 115V 60HZ
MOTORAT10 208/240V 60HZ
MOTORAT10 230V 60HZ
WASHER, LOCK 1/4 INTERNAL
SCREW, 10-32X3/4
SPROCKET, 23 TOOTH 1/4 PITCH 5/16 BORE
FAN GUARD
DRIVE SHAFTASSYAT-10 SEGMENTED BELT
SPROCKET, 12 TOOTH 1/4 PITCH 3/8 BORE
HEX MACHINE SCREW, #6-32 X 1/4
SCREW, #8 X 1/2 HEX TAPIT SHT MTL TYPE AB
CHAIN, 1/4" DRIVE 67 PITCH
BUSHING, STRAIN RELIEF SR-7W-2
CORDSET 14/3 600V 5-20P (120V)
CORDSET 14/3 600V 5-20P (230&240V)
BELT, WIRE 27x.05 3 SEG.
SCREW, 8-32X5/16 PH PAN SS
SCREW, 8-32 x 3/8, PHILLIPS, PAN HEAD
NUT, HEX 8-32
SPACER, CONVEYOR SHAFT
SCREW, COUNTERSINK, 6-32X5/16,Z,BLK
TERMINAL BLOCK END MTG
TERMINAL BLOCK END MTG
NUT, KEPS 6-32
1
1
1
1
1
1
2
2
4
1
1
2
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2
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1
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1
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2
2
2
2
4
10
2
2
2
2
1
1
1
1
1
1
1
4
4
1
1
1
1
11
10
1
1
1
1
1
12
6
4
2
12
1
4
2

9. WIRING DIAGRAM9. WIRING DIAGRAM
12
3
4
5
6
7
89
10
11
ON/OFF SWITCH
STANDBY SWITCH
CORD SET DRIVE MOTOR
COOLING FAN
TOP ELEMENT
BOTTOM ELEMENT
TERMINAL BLOCK
RHEOSTAT
L1 L2
GND
BLUE BLACK

11

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APW WYOTT
729 Third Avenue
Dallas, TX 75226
Phone: [phone]
Fax: [phone]
Toll Free: [phone]
Website: www.apwwyott.com
E-mail: [email protected]