Aquafine Avant Series Owner's manual

Avant™ Series
Operation and Maintenance
User Manual
Original Instructions
Edition 5
Aquafine Corporation®2023 All rights reserved. Printed in Canada. DC650101-05-02

2Original Instructions
If you require technical assistance, please contact Aquafine Corporation Technical Support using the
contact information below:
At the time of publishing, the information within this document is current. Due to continuous improvements,
we may have future changes and recommendations which will be sent via product bulletins.
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Telephone: [phone]
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Original Instructions 3
Table of Contents
Section 1 Specifications........................................................................................................................ 7
Section 2 Safety Information ................................................................................................................ 9
2.1 Use of Hazard Information ........................................................................................................... 9
2.2 Precautionary Labels ................................................................................................................... 9
2.3 Safety Precautions ..................................................................................................................... 11
2.4 Safety Features.......................................................................................................................... 14
Section 3 General Information............................................................................................................ 15
3.1 Acceptable Noise Levels............................................................................................................ 15
3.2 Patents and Permissions ........................................................................................................... 15
3.3 Abbreviations and Acronyms ..................................................................................................... 15
3.4 System Overview ....................................................................................................................... 16
3.4.1 UV Chamber ..................................................................................................................... 17
3.4.2 Control Power Panel ......................................................................................................... 18
3.4.3 Sample Ports..................................................................................................................... 18
3.4.4 UVI Sensor (Optional) ....................................................................................................... 18
Section 4 Lockout Tag Out.................................................................................................................. 19
4.1 Lockout Tag Out Procedure....................................................................................................... 19
4.1.1 Equipment Shutdown ........................................................................................................19
4.1.2 Deactivate Energy Sources............................................................................................... 19
4.1.3 Lockout Tag Out Energy Sources ..................................................................................... 20
4.1.4 Verify the Lockout ............................................................................................................. 20
4.2 Remove the Lockout Tag Out .................................................................................................... 20
Section 5 System Startup and Shutdown.......................................................................................... 21
5.1 Start-Up Procedure .................................................................................................................... 21
5.1.1 Pre-Start Checklist: ........................................................................................................... 21
5.2 Shutdown Procedure.................................................................................................................. 22
5.2.1 UV Unit.............................................................................................................................. 22
Section 6 Shipment and Storage........................................................................................................ 23
6.1 Shipping Contents...................................................................................................................... 23
6.2 How the equipment is shipped ................................................................................................... 23
6.3 Storage requirements before the install .....................................................................................23
6.4 Overview of Equipment Connections ......................................................................................... 23
Section 7 Installation ........................................................................................................................... 25
7.1 Tools and Materials.................................................................................................................... 25
7.2 Pre-Installation ........................................................................................................................... 25
7.3 UV Chamber .............................................................................................................................. 26
7.3.1 Install UV Chamber without a Skid.................................................................................... 26
7.3.2 Install UV Chamber with Low Profile Skid Base................................................................ 28
7.3.3 Install UV Chamber with High Profile Skid Base............................................................... 31
7.3.4 Install a Stacked UV Chamber .......................................................................................... 36
7.3.5 Connect Inlet and Outlet Process Piping to the UV Chamber (ANSI Flanges) ................. 38
7.3.6 Connect Inlet and Outlet Process Piping to the UV Chamber (Sanitary Fitting) ............... 38
7.4 Control Power Panel .................................................................................................................. 39
7.4.1 Electrical Connections....................................................................................................... 40
7.5 Assemble the UVI Sensor .......................................................................................................... 44
7.6 Hydrostatic Test ......................................................................................................................... 45
Section 8 Operation ........................................................................................................................... 47
8.1 User Interface............................................................................................................................. 47
8.1.1 Color Codes and Icons......................................................................................................47
8.1.2 Alarm and Warning Color Codes ......................................................................................48
8.1.3 User Interface Navigation Bar ........................................................................................... 48
8.1.4 Login Screen ..................................................................................................................... 49

4 Original Instructions
Table of Contents
8.2 System Overview Screen ...........................................................................................................50
8.2.1 System Status Information ................................................................................................51
8.2.2 Control Mode Screen.........................................................................................................51
8.2.3 Local System Control Buttons ...........................................................................................53
8.2.4 Remote Control Mode Message........................................................................................53
8.3 Lamp Status Screen...................................................................................................................53
8.3.1 Lamp and Driver Information Screen.................................................................................54
8.3.2 Lamp and Lamp Driver Information...................................................................................55
8.3.3 Reset a Lamp Driver Fault.................................................................................................55
8.3.4 Reset Lamp Hours.............................................................................................................55
8.4 Settings Screen ..........................................................................................................................57
8.4.1 Set 100% Relative UVI......................................................................................................58
8.4.2 TOC Signal Settings..........................................................................................................59
8.5 Active Alarms Screen .................................................................................................................59
8.5.1 Alarm History Screen.........................................................................................................60
8.6 Information Screen .....................................................................................................................60
8.6.1 Date and Time Screen.......................................................................................................61
8.6.2 Diagnostic Overview Screen .............................................................................................61
Section 9 Maintenance.........................................................................................................................63
9.1 Tools and Materials ....................................................................................................................63
9.2 Maintenance Schedule...............................................................................................................64
9.3 Depressurize and Drain a UV Chamber.....................................................................................65
9.4 Pressurize the UV Chamber.......................................................................................................66
9.5 Remove and Install the Service End Cap...................................................................................67
9.6 UV Lamp ....................................................................................................................................68
9.6.1 Storage Requirements for Used UV Lamps ......................................................................68
9.6.2 Remove and Replace a UV Lamp.....................................................................................68
9.7 UVI Sensor .................................................................................................................................71
9.7.1 Remove and Replace a UVI Sensor - TOC.......................................................................71
9.7.2 Remove and Replace a UVI Sensor - Liquid Sugar ..........................................................73
9.8 Lamp and UVI Sensor Sleeve ....................................................................................................77
9.8.1 Remove and Replace a Sleeve.........................................................................................77
9.8.2 Clean a Sleeve ..................................................................................................................81
9.9 UV Chamber End Plate ..............................................................................................................82
9.9.1 Remove and Install the UV Chamber End Plate ...............................................................82
9.9.2 Remove and Replace End Plate O-Ring...........................................................................86
9.10 Baffle Assembly........................................................................................................................87
9.10.1 Remove and Replace a Baffle Assembly ........................................................................87
9.10.2 Remove and Replace a Sleeve Bushing.........................................................................88
9.10.3 Remove and Replace a Baffle Plate Guide O-Ring.........................................................89
9.11 Control Power Panel ................................................................................................................90
9.11.1 Remove and Replace a Lamp Driver ..............................................................................90
9.11.2 Air Filters .........................................................................................................................94
9.11.3 Cooling Fan .....................................................................................................................94
9.12 Clean the UV Chamber ............................................................................................................94
9.13 Clean in Place (CIP).................................................................................................................94
Section 10 Troubleshooting ................................................................................................................95
10.1 Alarms ......................................................................................................................................95
10.2 Alarm Conditions ......................................................................................................................96
10.3 Non Alarm Conditions ..............................................................................................................98
10.3.1 UV Chamber....................................................................................................................98
10.3.2 UV Lamp..........................................................................................................................99
10.3.3 Lamp Socket....................................................................................................................99
10.3.4 UVI Sensor ....................................................................................................................100

Original Instructions 5
Table of Contents
10.3.5 Control Power Panel ..................................................................................................... 100
Section 11 Replacement Parts and Accessories ............................................................................ 101
11.1 UV Lamp and Lamp Sleeve ................................................................................................... 101
11.2 UVI Sensor............................................................................................................................. 102
11.3 Systems without UVI Sensor.................................................................................................. 103
11.4 UVI Sensor............................................................................................................................. 104
11.5 Baffle Assembly ..................................................................................................................... 105
11.6 UV Chamber .......................................................................................................................... 106
11.6.1 Port Plugs - Flanged Connections - TOC Applications ................................................. 107
11.6.2 Port Plugs - Sanitary Ferrule Connections - Liquid Sugar Applications ........................ 108
11.7 Control Power Panel .............................................................................................................. 109
11.8 Miscellaneous ........................................................................................................................ 109