Aquafine Avant Series Owner's manual

Avant™ Series
Operation and Maintenance
User Manual
Original Instructions
Edition 5
Aquafine Corporation®2023 All rights reserved. Printed in Canada. DC650101-05-02

2Original Instructions
If you require technical assistance, please contact Aquafine Corporation Technical Support using the
contact information below:
At the time of publishing, the information within this document is current. Due to continuous improvements,
we may have future changes and recommendations which will be sent via product bulletins.
Place system label here
(Do not translate this tex t. )
Telephone: [phone]
E-mail: [e-mail]

Original Instructions 3
Table of Contents
Section 1 Specifications........................................................................................................................ 7
Section 2 Safety Information ................................................................................................................ 9
2.1 Use of Hazard Information ........................................................................................................... 9
2.2 Precautionary Labels ................................................................................................................... 9
2.3 Safety Precautions ..................................................................................................................... 11
2.4 Safety Features.......................................................................................................................... 14
Section 3 General Information............................................................................................................ 15
3.1 Acceptable Noise Levels............................................................................................................ 15
3.2 Patents and Permissions ........................................................................................................... 15
3.3 Abbreviations and Acronyms ..................................................................................................... 15
3.4 System Overview ....................................................................................................................... 16
3.4.1 UV Chamber ..................................................................................................................... 17
3.4.2 Control Power Panel ......................................................................................................... 18
3.4.3 Sample Ports..................................................................................................................... 18
3.4.4 UVI Sensor (Optional) ....................................................................................................... 18
Section 4 Lockout Tag Out.................................................................................................................. 19
4.1 Lockout Tag Out Procedure....................................................................................................... 19
4.1.1 Equipment Shutdown ........................................................................................................19
4.1.2 Deactivate Energy Sources............................................................................................... 19
4.1.3 Lockout Tag Out Energy Sources ..................................................................................... 20
4.1.4 Verify the Lockout ............................................................................................................. 20
4.2 Remove the Lockout Tag Out .................................................................................................... 20
Section 5 System Startup and Shutdown.......................................................................................... 21
5.1 Start-Up Procedure .................................................................................................................... 21
5.1.1 Pre-Start Checklist: ........................................................................................................... 21
5.2 Shutdown Procedure.................................................................................................................. 22
5.2.1 UV Unit.............................................................................................................................. 22
Section 6 Shipment and Storage........................................................................................................ 23
6.1 Shipping Contents...................................................................................................................... 23
6.2 How the equipment is shipped ................................................................................................... 23
6.3 Storage requirements before the install .....................................................................................23
6.4 Overview of Equipment Connections ......................................................................................... 23
Section 7 Installation ........................................................................................................................... 25
7.1 Tools and Materials.................................................................................................................... 25
7.2 Pre-Installation ........................................................................................................................... 25
7.3 UV Chamber .............................................................................................................................. 26
7.3.1 Install UV Chamber without a Skid.................................................................................... 26
7.3.2 Install UV Chamber with Low Profile Skid Base................................................................ 28
7.3.3 Install UV Chamber with High Profile Skid Base............................................................... 31
7.3.4 Install a Stacked UV Chamber .......................................................................................... 36
7.3.5 Connect Inlet and Outlet Process Piping to the UV Chamber (ANSI Flanges) ................. 38
7.3.6 Connect Inlet and Outlet Process Piping to the UV Chamber (Sanitary Fitting) ............... 38
7.4 Control Power Panel .................................................................................................................. 39
7.4.1 Electrical Connections....................................................................................................... 40
7.5 Assemble the UVI Sensor .......................................................................................................... 44
7.6 Hydrostatic Test ......................................................................................................................... 45
Section 8 Operation ........................................................................................................................... 47
8.1 User Interface............................................................................................................................. 47
8.1.1 Color Codes and Icons......................................................................................................47
8.1.2 Alarm and Warning Color Codes ......................................................................................48
8.1.3 User Interface Navigation Bar ........................................................................................... 48
8.1.4 Login Screen ..................................................................................................................... 49

4 Original Instructions
Table of Contents
8.2 System Overview Screen ...........................................................................................................50
8.2.1 System Status Information ................................................................................................51
8.2.2 Control Mode Screen.........................................................................................................51
8.2.3 Local System Control Buttons ...........................................................................................53
8.2.4 Remote Control Mode Message........................................................................................53
8.3 Lamp Status Screen...................................................................................................................53
8.3.1 Lamp and Driver Information Screen.................................................................................54
8.3.2 Lamp and Lamp Driver Information...................................................................................55
8.3.3 Reset a Lamp Driver Fault.................................................................................................55
8.3.4 Reset Lamp Hours.............................................................................................................55
8.4 Settings Screen ..........................................................................................................................57
8.4.1 Set 100% Relative UVI......................................................................................................58
8.4.2 TOC Signal Settings..........................................................................................................59
8.5 Active Alarms Screen .................................................................................................................59
8.5.1 Alarm History Screen.........................................................................................................60
8.6 Information Screen .....................................................................................................................60
8.6.1 Date and Time Screen.......................................................................................................61
8.6.2 Diagnostic Overview Screen .............................................................................................61
Section 9 Maintenance.........................................................................................................................63
9.1 Tools and Materials ....................................................................................................................63
9.2 Maintenance Schedule...............................................................................................................64
9.3 Depressurize and Drain a UV Chamber.....................................................................................65
9.4 Pressurize the UV Chamber.......................................................................................................66
9.5 Remove and Install the Service End Cap...................................................................................67
9.6 UV Lamp ....................................................................................................................................68
9.6.1 Storage Requirements for Used UV Lamps ......................................................................68
9.6.2 Remove and Replace a UV Lamp.....................................................................................68
9.7 UVI Sensor .................................................................................................................................71
9.7.1 Remove and Replace a UVI Sensor - TOC.......................................................................71
9.7.2 Remove and Replace a UVI Sensor - Liquid Sugar ..........................................................73
9.8 Lamp and UVI Sensor Sleeve ....................................................................................................77
9.8.1 Remove and Replace a Sleeve.........................................................................................77
9.8.2 Clean a Sleeve ..................................................................................................................81
9.9 UV Chamber End Plate ..............................................................................................................82
9.9.1 Remove and Install the UV Chamber End Plate ...............................................................82
9.9.2 Remove and Replace End Plate O-Ring...........................................................................86
9.10 Baffle Assembly........................................................................................................................87
9.10.1 Remove and Replace a Baffle Assembly ........................................................................87
9.10.2 Remove and Replace a Sleeve Bushing.........................................................................88
9.10.3 Remove and Replace a Baffle Plate Guide O-Ring.........................................................89
9.11 Control Power Panel ................................................................................................................90
9.11.1 Remove and Replace a Lamp Driver ..............................................................................90
9.11.2 Air Filters .........................................................................................................................94
9.11.3 Cooling Fan .....................................................................................................................94
9.12 Clean the UV Chamber ............................................................................................................94
9.13 Clean in Place (CIP).................................................................................................................94
Section 10 Troubleshooting ................................................................................................................95
10.1 Alarms ......................................................................................................................................95
10.2 Alarm Conditions ......................................................................................................................96
10.3 Non Alarm Conditions ..............................................................................................................98
10.3.1 UV Chamber....................................................................................................................98
10.3.2 UV Lamp..........................................................................................................................99
10.3.3 Lamp Socket....................................................................................................................99
10.3.4 UVI Sensor ....................................................................................................................100

Original Instructions 5
Table of Contents
10.3.5 Control Power Panel ..................................................................................................... 100
Section 11 Replacement Parts and Accessories ............................................................................ 101
11.1 UV Lamp and Lamp Sleeve ................................................................................................... 101
11.2 UVI Sensor............................................................................................................................. 102
11.3 Systems without UVI Sensor.................................................................................................. 103
11.4 UVI Sensor............................................................................................................................. 104
11.5 Baffle Assembly ..................................................................................................................... 105
11.6 UV Chamber .......................................................................................................................... 106
11.6.1 Port Plugs - Flanged Connections - TOC Applications ................................................. 107
11.6.2 Port Plugs - Sanitary Ferrule Connections - Liquid Sugar Applications ........................ 108
11.7 Control Power Panel .............................................................................................................. 109
11.8 Miscellaneous ........................................................................................................................ 109

6 Original Instructions
Table of Contents

Original Instructions 7
Section 1 Specifications
Specifications are subject to change without notice.
General
Fluid Standard Temperature Range 40°F to 104°F (4°C to 40°C)
Fluid High Temperature Range
(Liquid Sugar Applications only) 40°F to 131°F (4°C to 55°C)
Ambient Air Temperature 35°F to 95°F (2°C to 35°C)
Ambient Storage Temperature -4°F to 104°F (-20°C to 40°C)
Ambient Relative Humidity 10% to 90%, non-condensing
Control Power Panel (Skid Mounted)
Enclosure Rating UL Type 1 (IP51)
Material Painted Carbon Steel
Dimensions H xWxDin. (cm) 22 x 64 x 21 (56 x 163 x 53)
Cooling Mechanism Forced Air and Vent
Supply Voltage Refer to Component Label
Control Power Panel (Standalone)
Enclosure Rating UL Type 12 - IP54 (Standard), UL Type 4X - IP55 with fan (Optional)
Material Painted Mild Steel Standard (304 Stainless Steel Optional)
Dimensions H xWxDin. (cm) 65 x 35 x 19 (166 x 90 x 50)
Cooling Mechanism Forced Air and Vent
Supply Voltage Refer to Component Label
UV Chamber
Model
Operating Pressure (Maximum)
AVT20 /
AVT20-HP
AVT36 /
AVT36-HP
AVT44 /
AVT44-HP
AVT48 /
AVT48-HP
150 psi (10 bar)
Material 316L Stainless Steel
NumberofUVLamps 20364448
Weight - 1 Stack, no Skid lbs (kgs) 758 (344) 966 (438) 1086 (493) 1234 (560)
Weight - 1 Stack, with Skid lbs (kgs) 1022 (464) 1230 (558) 1350 (612) 1498 (679)
Weight - 2 Stack, with Skid lbs (kgs) 1918 (870) 2334 (1059) 2574 (1168) 2870 (1302)
Weight - 3 Stack, with Skid lbs (kgs) 2814 (1276) 3438 (1559) 3798 (1723) 4242 (1924)
Inlet / Outlet Diameter Size (ANSI) 4" 6" 6" 8"
Maximum Flow Rate* - Standard
Quartz 80 - 250 gpm (352.2 - 1100.8 m3/hr)
Maximum Flow Rate* - High
Performance Quartz Contact Aquafine for Sizing
*Flow Rate at 99% UVT
UV Lamp
Type Low pressure, High output (254 nm or 185 nm, with non-validated or
validated options)
Lamp Sleeve Material Natural Quartz (Synthetic Quartz Optional)
Lamp Driver
Input 207-277 VAC, 50-60Hz

8Original Instructions
Specifications
UVI Sensor
Output range 4 to 20 mA current loop (2 wire)
Supply Voltage 24 VDC from the Control Power Panel
Maximum Operational Temperature 131°F (55°C)
Maximum Non Operational
Temperature 194°F (90°C)
System Regulatory Compliance
cULus, CE, UKCA and KC optional

Original Instructions 9
Section 2 Safety Information
Please read this entire manual before operating this equipment. Pay attention to all danger, warning and
caution statements in this manual. Failure to do so could result in serious personal injury or damage to the
equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this
equipment in any manner other than that specified in installation manual.
2.1 Use of Hazard Information
2.2 Precautionary Labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could
occur if not observed.
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation that is not related to personal injury.
Electrical equipment marked with this symbol may not be disposed of in European public disposal systems. In
conformity with European local and national regulations (EU Directive 2002/96/EC), European electrical
equipment users must now return old or end-of life equipment to the Producer for disposal at no charge to the
user.
Note: For recycling, please contact the equipment producer or supplier for instructions on how to return end-of-life
equipment, producer-supplied electrical accessories, and all auxiliary items for proper disposal. No equipment is to
be returned without authorization. Local recycling programs may be used. For the manufacturer recycling UV Lamp
program or producer-supplied electrical accessories and auxiliary items, contact the equipment supplier for proper
disposal instructions.
This symbol indicates there is Mercury present.
This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential injury. When on
the equipment, refer to the Operational and Maintenance manual for additional safety information.
This symbol indicates a risk of electrical shock and/or electrocution exists.
This symbol indicates the marked item has stored energy. Obey procedures to wait 5 (five) minutes after
disconnecting main power, to allow stored energy to dissipate.
This symbol indicates the marked equipment may contain a component that can eject forcibly.
Obey all procedures to safely depressurize.
This symbol indicates corrosive material. Avoid inhalation, ingestion, or exposure to eyes and skin. Wear
appropriate clothing and personal protective equipment.
Hg

10 Original Instructions
Safety Information
This symbol indicates the components of the system have been exposed to biohazardous waste.
This symbol indicates a trained and competent lift operator should be used to move the equipment.
This symbol indicates a body crush hazard. People should stay clear from under overhead loads.
This symbol indicates surfaces may be slippery and there is a potential fall hazard.
This symbol indicates there is a potential UV hazard. Proper protection must be worn.
This symbol indicates the marked item could be hot and should not be touched without care.
This symbol indicates that there is a potential ozone exposure hazard. Adequate ventilation is required.
This symbol indicates that there is potential for VERY hot fluid to drain from UV Chamber openings. Allow fluid
inside UV Chamber to cool before performing maintenance or service procedures.
This symbol indicates that there is potential for VERY hot fluid spray from UV Chamber openings. Obey all
procedures to safely depressurize. Allow fluid inside UV Chamber to cool before performing maintenance or
service procedures.
This symbol indicates the marked item should not be touched.
This symbol indicates a risk of electrical shock and/or electrocution exists. All appropriate lockout tag out
procedures must be obeyed.
This symbol indicates to secure the device with a safety device / hook.
This symbol indicates a safety glasses with side protection is required for protection against UV exposure.
This symbol indicates a UV rated full face shield is required. Face shields are to be worn with safety glasses or
safety goggles.
This symbol indicates gloves must be worn.
UV