Aqualisa Visage User manual

Visage Digital concealed with adjustable height or fixed head installation instructions Page 1
TM
Visage
Digital
Concealed wit adjustable eig t or fixed ead
Installation guide

Visage Digital concealed
wit fixed ead
Visage Digital concealed
wit adjustable ead
Visage Digital concealed with adjustable height or fixed head installation instructions Page 2
Visage Digital concealed with adjustable height or Fixed head

Visage Digital concealed with adjustable height or fixed head installation instructions Page 3
Components
Adjustable (Gravity pumped)
Components
Fixed ead (HP/Combi)
Components
Fixed ead (Gravity pumped)
Components
Adjustable (HP/Combi)
iterature not shown. iterature not shown.
iterature not shown. iterature not shown.

Visage Digital concealed with adjustable height or fixed head installation instructions Page 4
Important information
Safety information
This product must be installed by a competent person in accordance with all
relevant current Water Supply Regulations.
ALL PROD CTS REQ IRING AN ELECTRICAL CONNECTI0N M ST
BE INSTALLED BY A Q ALIFIED PERSON FOLLOWING THE LATEST
REVISION OF BS 7671 (WIRING REG LATIONS) AND CERTIFIED
TO C RRENT B ILDING REG LATIONS.
This system should be installed so that other taps or appliances operated
elsewhere within the premises do not significantly affect the flow.
The Digital Shower must not be used with a hot water supply temperature of
over 65ºC.
The processor is supplied factory pre-set at maximum temperature of 45ºC.
The maximum temperature is fully adjustable to suit site conditions. If
adjusted, we recommend the outlet temperature is set to a MAXIMUM of
46ºC.
The digital processor must be installed in an accessible location for servicing
and maintenance.
The Digital processor must not be installed in situations where either the
ambient temperature is likely to exceed 40ºC or where freezing may occur.
The control must not be installed in situations where the ambient
temperature is likely to fall below 5ºC or rise above 40ºC.
We do not recommend the use of Digital controls in steam therapy facilities.
This appliance must be earthed.
•
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Visage Digital concealed with adjustable height or fixed head installation instructions Page 5
Cables which are chased into the wall must be protected by a suitably sized
conduit or sheathing to allow for removal in the event of service and
maintenance purposes. Ensure that the conduit is run to avoid the controller
fixing holes.
Surface mounted cables must also be protected by a suitable approved
conduit, even in a loft, where there may be a risk of damage from vermin.
The power lead must only be replaced by the manufacturer or his accredited
agent.
The user control is supplied from a safety low voltage source.
This product is suitable for domestic use only.
Aqualisa Digital products are supplied complete with a 5 year guarantee.
This product is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities or lack of experience and
knowledge, unless they have been given initial supervision or instruction
concerning the use of the product by a person responsible for their safety.
Children should be supervised to ensure they do not play with the product.
Installation of Digital pumped processor (for gravity stored
systems)
The Digital Pumped system processor is designed to operate up to maximum
static pressure of 100kPa ((1 bar)(10 metres head)(14.5psi)). Under no
circumstances must the pumped processor be connected directly to the water
main or in line with another booster pump. The minimum actual capacity of
the cold water storage cistern should be not less than 225 litres (50 gallons).
The capacity of the hot water cylinder must be capable of meeting
anticipated demand.
Installation of Digital standard processor (for balanced high
pressure and unvented systems, combination boiler systems
and separately pumped gravity systems)
Pressures: The Digital Standard processor system is designed to operate up to
a maximum static pressure of 700kPa ((7 bar)(100psi)). Where pressures are
likely to exceed 700kPa ((7 bar)(100psi)), a pressure reducing valve must be
fitted to the incoming mains supply. A setting of 400kPa ((4 bar)(60psi)) is
recommended. It should be noted that daytime pressures approaching
600kPa ((6 bar)(80psi)) can rise above the stated maximum overnight.

Visage Digital concealed with adjustable height or fixed head installation instructions Page 6
Special notes for combination boiler systems
The appliance must have a minimum domestic hot water rating of 24kW
(80,000BTU) and be of the type fitted with a fully modulating gas valve.
If in any doubt, please contact the appliance manufacturer before
installation commences.
PLEASE NOTE: D E TO PERFORMANCE CHARACTERISTICS OF
COMBINATION BOILERS, SEASONAL INLET TEMPERAT RE CHANGE WILL
AFFECT THE PROCESSOR O TLET FLOW RATE RES LTING IN VARYING
SHOWER FLOW RATE AND FLOW CONTROL RANGE. INLET TEMPERAT RE
CHANGE MAY ALSO CA SE THE TEMPERAT RE LED’S TO FLASH; THIS IS
NOT NECESSARILY CHANGING THE O TLET TEMPERAT RE.
Special notes for separately pumped gravity systems
We recommend a MINIM M pump rating of 1.5 bar. For optimum performance
a 2.5 bar pump should be used for all separately pumped installations.
A twin ended pump is required for use with single outlet Digital products.
A universal type twin ended pump (works on both positive and negative head
conditions) is required for use with Digital Divert products.
The minimum actual capacity of the cold water storage cistern should be not
less than 225 litres (80 gallons). The capacity of the hot water cylinder must
be capable of meeting the anticipated demand.
THIS PROD CT IS NOT S ITABLE FOR SE WITH A SINGLE ENDED P MP.
Connections
This product incorporates ‘push-fit’ type connections. Tube should be cut
using a rotary type cutter and lubricated using a silicone-based lubricant or
petroleum jelly (Vaseline or similar) prior to insertion into the fitting.
If plastic pipe is used, the tube insert must not increase the tube diameter or
extend the cut-off length by more than 2mm.
THESE FITTINGS ARE NOT S ITABLE FOR STAINLESS STEEL T BE.
COMPRESSION FITTINGS M ST NOT BE SED.

Visage Digital concealed with adjustable height or fixed head installation instructions Page 7
Pipe sizing
ong pipe runs, on both inlet and outlet, will reduce the flow rate at the
shower head, 22mm pipe work should be used on inlets and reduce down to
15mm as close to the valve as possible to reduce pressure losses and help
maintain flow rate. If using 15mm pipe, copper pipe is preferred, to optimise
performance minimise the number of elbows used. If long pipe runs are
unavoidable on the outlet, use copper pipe rather than plastic, particularly if
a diverter is used, and minimise the number of elbows as the pipe inserts are
very restrictive.
Flushing
Some modern fluxes can be very corrosive and, if left in contact, will attack
the working parts of this unit. All soldering must be completed and the pipe
work thoroughly flushed out in accordance with current Water Supply
Regulations prior to connection of the product.
Declaration of Conformity
Aqualisa Products imited declares that the digital processor valve, in
conjunction with the digital diverter and digital controllers, complies with the
essential requirements and other relevant provisions of the ow Voltage
Directive (2006/95/EC) and the EMC Directive (2004/108/EC).
After installation
Familiarise the end user with the Digital operation and hand them this guide.
Complete and post the guarantee card or register online at
www.aqualisa.co.uk

Visage Digital concealed with adjustable height or fixed head installation instructions Page 8
Installation instructions
This product must be installed by a competent person in accordance with the
relevant Water Supply Regulations.
In addition to the guide below, it is essential that the written instructions
overleaf are read and understood and that you have all the necessary
components (shown overleaf) before commencing installation.
The Visage Digital shower system is supplied with universal fixings intended
to secure it to a suitable wall.
!
!
90mm
445mm
270mm
350mm
265mm
70mm
To ensure safe operation and installation of this product, the processor MUST be
installed in one of the orientations shown.
1
Isolation valves are supplied with the Digital
processor and must be fitted on both inlets and
the blended water outlet. All pipe work should
be run in 15mm pipe. All pipe work should be
supported. For externally pumped gravity fed in-
stallations, 22mm pipe work should be run
as close to the processor as possible before reduc-
ing down to 15mm.
2
The inlet supply centres are 48mm. The inlet supply centres deviate from
EN1111 and EN1287, but are deemed to be a special case. Please note arrow
on isolation valve to indicate direction of flow.
Compression fittings should not be used on the inlet and outlet spigots and
may affect the warranty if fitted.
!
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Visage Digital concealed with adjustable height or fixed head installation instructions Page 9
Choose the position for your Digital processor as close to the shower control
as possible. The processor may be sited in the roof space above the proposed
shower site, in the airing cupboard or behind a screwed bath panel if more
convenient. If siting in the roof space, ensure that freezing cannot occur and
that no insulation material is placed under or over the processor. Please refer
to the system layout diagrams.
3
!THE PROCESSOR MUST BE SITED IN A POSITION THAT IS SAFE Y ACCESSIB E
FOR SERVICING AND COMMISSIONING PURPOSES. WHEN FITTED IN THE
OFT SPACE, THE ROUTE TO AND THE AREA AROUND THE PROCESSOR MUST
BE BOARDED TO ENSURE A SAFE WORKING ENVIRONMENT.
The optimum position for the Digital processor is in the roof space above the
shower site to take full advantage of the ease and speed of installation – please
refer to the note above.
The distance between the Digital processor and shower control must be within
range of the 10m data cable supplied.
Place the Digital processor on a solid
mounting surface, adjusting the fixing feet into
suitable positions. Mark then drill and prepare
suitable fixings before securing the processor
to the mounting surface using the screws
provided.
4
Flush out the hot and cold supply pipes.
5
The maximum hot water inlet temperature must be no more than 65°C.
!

Visage Digital concealed with adjustable height or fixed head installation instructions Page 10
Attach the supply pipes to the Digital
processor, ensuring that the cold and hot
feeds are fitted into the appropriately
marked inlets.
6
DO NOT SO DER NEAR TO P ASTIC
COMPONENTS.
!
Run a pipe from the mixed water outlet on the Digital processor through the
wall to the proposed siting for the shower outlet.
7
Unscrew the two front cover fixings at the base
of the controller, ensuring the captive screws
drop sufficiently to allow the front cover to be
pulled clear. Carefully lift the controller from
the bottom of the back plate and pull the cover
clear.
8
Place the back plate on the wall in the desired
location for the shower control and mark the
fixing points and the data cable entry point.
Remove the back plate and drill a Ø16mm hole
at the appropriate position for the data cable.
9
The data cable should be run in conduit to
allow for replacement if required. Care should
be taken to ensure the mounting holes do not pierce the data cable conduit.
!
Drill and prepare the wall fixings for the controller using the fixings provided,
if suitable.
10

ocate the fixing lugs on the top of the
controller into position at the top of the back
plate and push the bottom of the controller
into place. Hold the controller in position and
secure to the back plate using the fixing screws
at the base of the controller.
13
Visage Digital concealed with adjustable height or fixed head installation instructions Page 11
Run a thin bead of mastic within the mastic
groove at the rear of the back plate. Feed the
data cable through the back plate leaving a
working end of at least 100mm. Secure the
back plate to the wall using the screws
provided, if suitable.
11
Offer the data cable into the rear of the
controller in the correct orientation. Push the
data cable into position ensuring the cable
connector watertight seals, are fully pushed
home.
12
Ensure the data cable is the correct way round
as both ends differ in type of connection used.
!

Unscrew the single fixing on top of the
processor box and then carefully tilt the lid up
and off the location lugs and pull the lid clear.
16
Visage Digital concealed with adjustable height or fixed head installation instructions Page 12
Connect the processor power lead to a double
pole 3amp switched fused spur, incorporated in
the wiring circuit, in accordance with current
wiring rules. Ensure that this is located in an
accessible, dry location and not in the
bathroom.
15
THIS APP IANCE MUST BE EARTHED.
We recommend protecting surface mounted cables in suitable approved
conduit to avoid the risk of damage from vermin.
The data cable and power lead should also be clipped in place with ‘P’ clips or
similar to avoid accidents.
!
BEFORE ANY E ECTRICA ADJUSTMENT IS ATTEMPTED, THE E ECTRICITY
SUPP Y MUST BE TURNED OFF AT THE MAINS SWITCH.
E ECTRICA INSTA ATION MAY ON Y BE CARRIED OUT BY A QUA IFIED
PERSON.
!
Connect the 15mm copper pipe to the mixed water outlet on the Digital
processor. Using pipe clips as appropriate, ensure that all pipe work is
perpendicular to the processor, i.e. not putting any strain on the fittings.
14
TO ENSURE OPTIMUM PERFORMANCE USE THE MINIMUM AMOUNT
OF E BOWS.
TO MAXIMISE F OW RATES WE RECOMMEND USING COPPER PIPE WITH
THE MINIMUM AMOUNT OF E BOWS.
!

Visage Digital concealed with adjustable height or fixed head installation instructions Page 13
Connect the low voltage data cable into the
socket adjacent to the temperature adjuster
as indicated on the label. Feed the cable out
of the processor box ensuring it is correctly
routed within the data cable channel.
17
For single outlet systems, a further data cable
socket has been provided for use with the
secondary Digital remote control. This can be accessed by carefully snapping
and removing the entry pillar and connecting the cable as described above.
!
The Digital processors are supplied factory set
with the flow rate at either ‘NORMA HP’ or
‘NORMA GRAVITY’ mode depending on which
shower system has been ordered.
HP/COMBI PROCESSORS ON BA ANCED HP
SYSTEMS:
HP/Combi Digital processors fitted to balanced
high pressure systems may be set to ‘NORMA HP’, or for water economy,
‘ECO’ modes.
HP/COMBI PROCESSORS ON COMBINATION BOI ER SYSTEMS:
For HP/Combi Digital processors installed on combi boiler systems, for optimum
performance we recommend setting the flow rate to the ‘COMBI’ mode.
18
N.B. The ‘ECO’ flow rate mode should not be selected for shower systems
fitted to combination boilers.
GRAVITY PUMPED PROCESSORS:
Gravity Pumped Digital processors fitted to gravity systems may be set to
‘NORMA GRAVITY’, or for water economy, ‘ECO’ flow rate modes.
WHEN MAKING ANY ADJUSTMENT TO THE PROCESSOR SETTINGS THE
POWER MUST BE ISO ATED.
!

Visage Digital concealed with adjustable height or fixed head installation instructions Page 14
For single outlet systems, re-instate the electricity supply to the Digital processor.
Press the ‘Start/stop’ button on the controller to turn the shower on.
19
Run the shower at maximum temperature
(factory pre set to 45°C). If required, maximum
temperature adjustment can be made with
a flat bladed screwdriver using the ‘MAX TEMP
ADJUSTMENT’ control as indicated. When the
temperature has been set to the desired
position, carefully replace the Digital processor lid
and secure the fixing hand tight only.
20
Site conditions can affect temperature settings, installer to adjust as required.
A COPPER PIPE WORK MUST BE CROSS-BONDED AND CONNECTED TO A
RE IAB E EARTHING POINT.
!

Visage Digital concealed with adjustable height or fixed head installation instructions Page 15
Slide the 15mm gripper ring down the
projecting pipe flush with the wall spacer
fitting.
2
Ensure the finished wall surface is even. Prepare the pipe work from the Digital
processor to the required position for the hose outlet using a Ø15mm copper
pipe. Slide the wall spacer down the projecting pipe, flush with the finished wall
surface.
1
Trim the projecting pipe to a length of 15-22mm, measured from the face of
the gripper ring, using a rotary type cutter. If a hacksaw is used, the pipe end
must be carefully de-burred and chamfered.
3
Clean and lubricate the pipe using a suitable (silicone based) lubricant.
4
Remove the locking screw, rotate the chrome
outlet assembly and remove the outlet from
the wall mounting plate.
5
Adjustable eig t ead

Visage Digital concealed with adjustable height or fixed head installation instructions Page 16
Ensuring the locking screw hole is positioned at the bottom, secure the wall
mounting plate to the wall using the screws provided, if suitable.
7
Ensuring the O-ring is in the correct position on the mounting plate spigot,
place the wall outlet onto the mounting plate in the 5 o’clock position and rotate
clockwise until a stop is reached.
8
Ensuring the locking screw hole is positioned
at the bottom, place the wall outlet mounting
plate onto the pipe assembly and mark and
prepare the fixing points, using the fixings
provided, if suitable.
6
Refit the locking screw, taking care to not over
tighten.
9
Prepare two fixing points between 520mm (minimum) and 750mm
(maximum) apart using the fixings provided, if suitable.
10
The top rail end bracket can be adjusted to suit existing screw holes in the
finished wall by sliding the bracket up or down the rail to suit the required
position.
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Visage Digital concealed with adjustable height or fixed head installation instructions Page 17
Pass the rail through the handset holder while
keeping the slider levers depressed.
11
Carefully slide the gel hook onto the rail under the handset holder.
12
Current Water Supply Regulations state that the handset should not be
allowed to pass a point 25mm above the spill over level of the bath or shower
tray. If this cannot be achieved, the hose must be passed through the gel hook
which has been designed to be utilised as a hose restraint.
!
Secure the top rail bracket into position using
the screws provided, if suitable.
13
Attach the bottom rail end body onto the rail.
14
Slide the rail assembly up through the top rail
end body.
15

Visage Digital concealed with adjustable height or fixed head installation instructions Page 18
Align the small hole in the rail with the bottom rail end fixing point. Secure the
rail assembly to the wall, using the fixings provided, if suitable, taking care to not
over tighten.
16
Place the rail end caps into the rail ends and
push firmly into position.
17
Ensuring the hose washer is in the correct
position, depress the anti-swivel locking button
on the handset and secure the handset to the
hose.
18
Pass the hose through the gel hanger then place the handset into the handset
holder.
19
Ensuring the hose washer is in the correct posi-
tion; attach the hose to the wall outlet.
20

Cut the outlet pipe to the finished length (55mm – 150mm measured from
the finished wall surface) using a rotary type cutter. If a hacksaw is used, the
pipe end must be carefully de-burred and chamfered.
1
Slide the wall spacer down the projecting pipe,
flush with the finished wall surface.
2
Ensure the pipe is clean and free of dust. Slide
the fixing bush onto the pipe, flush with the
finished wall surface.
3
Slide the fixed head arm over the fixing bush, flush with the wall surface and
mark the four fixing points.
4
Fixed ead
Visage Digital concealed with adjustable height or fixed head installation instructions Page 19
Carefully remove the fixed head arm and drill and prepare the fixings, using
the fixings provided, if suitable, taking care to avoid pipe work hidden in the
wall.
5

Visage Digital concealed with adjustable height or fixed head installation instructions Page 20
Run the shower for a few seconds to clear any debris that may be present.
8
Refit the shower arm and secure it to the wall
using the screws provided.
7
Slide the cover plate into position flush with the
finished wall surface.
9
Ensuring the rubber washer is in the correct
position, attach the shower head to the fixed
arm and carefully secure using a suitable
spanner, or a tool with smooth jaws,
sufficiently to lock the head into position.
10
Ensuring the fixing bush is clean and free of
dust, fit the 15mm O-ring against the end of the
fixing bush. ubricate the O-ring using a suitable
silicone based lubricant.
6
The O-ring must be positioned on the 15mm
pipe flush to the fixing bush, not onto the
fixing bush shaft.
!