Arbortech POWER CHISEL Setup guide

Thank you for purchasing an Arbortech Product.
Your Arbortech Power Chisel has been designed & manufactured to
provide you with the highest satisfaction in performance, durability
and safe operation.
TM
Double
Insulated
POWE CHISEL
OWNE ’S INST UCTION MANUAL
FOR SAFETY READ THE ANUAL
BEFORE USING THIS TOOL
PCH.PK.BOOK 300
PCH.PK.BOOK-300-MANUAL-USA_200616.qxp_Layout 1 21/06/2016 1:54 pm Pag 1
Original instructions provided by Arbortech Industries

Please read this manual carefully to ensure your safety and correct operation
and care of the machine. If you are using the Power Chisel correctly, it will provide
you with years of reliable service and save you time and money.
TABLE OF CONTENTS
Page: 2. ules for safe operation of electrical equipment
5. Knowing your tool
6. Unpacking and Assembly
7. Operation
10. Maintenance
12. Accessories & Spare Parts
13. Other Products
15. Technical Information
WARNING - READ ALL INSTRUCTIONS
Failure to follow all instructions listed below, may result in electric shock, fire
and/or personal injury. The term “power tool” in all the warnings listed below
refers to your mains operated (corded) power tool or battery-operated (cordless)
power tool.
PCH.PK.BOOK-300-MANUAL-USA_200616.qxp_Layout 1 21/06/2016 1:54 pm Pag 2

1) WORK AREA SAFETY
•Keep work area clean and well lit. Cluttered or dark areas invite accidents.
•Do not operate power tools in explosive atmosp eres, suc as in t e presence
of flammable liquids, gases or dust. Power tools create sparks which may ignite
the dust or fumes.
•Keep c ildren and bystanders away w ile operating a power tool. Distractions
can cause you to loose control.
ules for safe operation of electrical equipment 2
The Arbortech Power Chisel is designed and built to meet and exceed
Australian and nternational Safety Standards.
Use only Arbortech approved or other qualified service centres for the serv-
icing and/or repair of this tool. For further assistance contact Arbortech.
The Arbortech Power Chisel is double insulated to provide the highest pos-
sible operator protection from electric shock. Please observe all necessary
safety precautions to avoid electric shock. Do not operate this tool until you
have read and understood all safety instructions and rules of operation.
Failure to comply with these instructions can result in serious accidents
including fire, electric shock or serious personal injury.
I PORTANT
NCORRECT USE OF THE POWER CH SEl MAY LEAD TO PREMATURE
WEAR AND/OR DAMAGE. PLEASE READ THESE USER NSTRUCT ONS
CAREFULLY BEFORE USE TO ENSURE CORRECT OPERAT ON.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING - READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS
Failure to follow all instructions listed below, may result in electric shock, fire
and/or personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
PCH.PK.BOOK-300-MANUAL-USA_200616.qxp_Layout 1 21/06/2016 1:54 pm Pag 3

2) ELECTRICAL SAFETY
•Power tool plugs must matc t e outlet. Never modify t e plug in any way.
Do not use any adapter plugs wit eart ed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
•Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
•If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock. Note: The term “Residual Current Device (RCD)” may be replaced
by the term “ground fault circuit interrupter (GFC )” or “earth leakage circuit
breaker (ELCB)”
3) PERSONAL SAFETY
•Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
•Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat or hearing
protection used for appropriate conditions will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to a power source and/or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energizing power
tools that have the switch on invites accidents.
•Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
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•Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations
•Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
•If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collec
tion can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct tool for your application. The
correct power tool will do the job better and safer at the rate for which it was
designed.
•Do not use the tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
•Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventative safety measures reduce the risk of starting the
power tool accidentally.
•Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
•aintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
•Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp edges are less likely to bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended
could result in a hazardous situation.
5) SERVICE
•Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
PCH.PK.BOOK-300-MANUAL-USA_200616.qxp_Layout 1 21/06/2016 1:54 pm Pag 5

Note: text, diagrams and data are correct at time of printing. n the interests
of continuous improvement of our products, technical specifications are
subject to alteration without prior notice.
5 KNOWING YOU TOOL
Chisel locking button
Cam
Button spring
Chisel holding
spring
Rear bush
Extension Arm
Lubrication port
Front bush
Cap screws
Felt pad
(oil reservoir)
TECHNICAL SPECIFICATIONS:
ax. SP :
Power:
Rating:
Weight:
Vibration emission:
Noise emission:
12,000 rpm @ spindle
5.8A ~ 700 Watt
230-240V, AC, 50-60Hz (PCH.FG.300) AUS
120V, AC, 60Hz (PCH.FG.300.20) US 1.83
Kg
3.338 m/s2
100dB(A)
CE-Declaration of Conformity:
We declare under our sole responsibility that this product is in conformity with the CE
standards.
AUST. APPROVAL SGSEA/120903
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1. Remove the Power Chisel from its box.
nspect to ensure that no damage has occurred
during shipping. f damaged, report to the retailer
immediately.
2. The Power Chisel is packaged with two acces-
sory chisels. Remove a chisel from the box, wipe
off the sticky coating and insert into the exten-
sion arm as shown in fig:1. When the chisel is
inserted correctly it should snap firmly into place.
The bevel of the chisel should fall away from the
tool body.
3. Before plugging in, ensure that the on/off
switch is in the OFF position (Fig.2).
* Place 2 to 3 drops of oil in the lubrication port
as shown in fig.3 using the 15ml oil bottle sup-
plied.
* Wipe off the sticky coating on the chisels
before using.
KNOWING YOU TOOL (cont’d) 6
Fig.1
Fig.2
Unpacking and Assembly
Fig.3
Arm
Clamping groove
Chisel bevel
Tool body
Chisel
Mounting plate
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7 OPE ATION
•Always ensure that chisels are sharp! Blunt chisels
will not cut and will wear the tool prematurely.
To remove chisels, press the chisel locking button
and remove chisel from the extension arm. (as
shown in fig.4 & 5)
WARNING: The chisel shaft becomes very hot dur-
ing prolonged use. Only handle chisels by the chisel
blade.
•Use Arbortech Machine Oil to regularly lubricate
the cam. Squeeze a drop into the lubrication port
every 15 minutes of operation. Arbortech Machine
Oil is specifically designed for high pressure and
temperature applications.
(as shown in fig.6)
Fig.6
Fig.5
Fig.4
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WARNING: Always wear correct safety clothing, including ear, eye and
lung protection.
•When removing bulk wood the Power Chisel should be used with two
hands, Arbortech recommend placing the left hand holding the chisel arm
and the right hand holding the tool body in control of the switch.
(as shown in fig.7 & 8)
OPE ATION 8
• Ensure the machine is running
BEFORE contacting the material,
to be worked on.
•Use a maximum 25oangle
when removing wood.
(as shown in fig.7).
Fig.8
Fig.7
25o
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9 OPE ATION
For detailed carving the Power Chisel can be held as shown in fig. 9 & 10.
• Do not force the tool into the wood at steep angles.
• Do not use the chisels as a lever to break out wood.
Fig.9
For fast rebates hold the chisel upside down
as seen here in fig.10.
WARNING: The chisel
shaft becomes very hot
during prolonged use. Only
handle by the chisel blade.
Fig.10
Use only medium pressure. The stroke is delivered at constant power, speed
and length, and will not cut faster by forcing the tool.
PCH.PK.BOOK-300-MANUAL-USA_200616.qxp_Layout 1 21/06/2016 1:54 pm Pag 10

MAINTENANCE 10
•Checking bushes & springs:
Unplug the Power Chisel. Remove the top
cover. Take care as the springs may fall out (as
shown in fig.11). Check the front and rear bush
are not worn.
(see knowing your tool). f worn, replace using
an Arbortech Power Chisel Service Kit. Replace
only worn components.
Also check that the chisel holding spring, and
button spring are in sound condition.
•Checking the cam:
Unplug the Power Chisel. Remove top cover.
Check that the cam is not worn excessively.(as
shown in fig.12) f wear is greater than 2mm deep
replace using an Arbortech Replacement Cam.
•Exchanging the cam:
Follow the instructions included in the
Arbortech Replacement Cam package.
•Checking adaptor plate
Ensure that the Power Chisel adaptor plate is
always mounted securely. f loose, tighten the
three adaptor plate screws as shown in fig.12a.
Note: The arm must be removed to be able to
tighten screws to adapter.
Fig.11
Fig.12
WARNING: Ensure that the Power Chisel extension arm is always mounted
securely. f loose, ensure that all screws are securely fitted.
Wear on Cam
Fig.12a
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11 MAINTENANCE
Chisel sharpening:
Unplug the Power Chisel.
Remove the chisel from the unit. Use normal
chisel sharpening methods. Check the Arbortech
website for detailed sharpening instructions.
Visit our website at:
www.arbortech.com.au
Cleaning:
• Unplug the Power Chisel.
• Remove the chisel.
• Then remove the top cover, take care as parts
may fall out (as shown in fig.14).
• To clean, gently remove all grit and dust inside
the extension arm using a soft brush to remove
any accumulated dust.
NOTE: When cleaning always wear eye protec-
tion.
• Replace top cover using the original screws.
• Ensure that the Power Chisel extension arm is
always fitted securely to the mounting plate. f
loose, tighten the 4 screws that hold the Power
Chisel to the mounting plate on the tool body.
(as seen in fig.15)
Fig.14
Fig.15
Fig.13
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MAINTENANCE 12
Cleaning the grills and switch
First, unplug the power chisel. Regularly check to
see if any dust or foreign matter has entered the
grills positioned on the front and back of the
motor or under the switch (as shown in fig.16).
To clean grills and switch use a soft brush to
remove any accumulated dust. Wear safety
glasses when doing this.
Accessories
Accessories available for the Power Chisel
(PCH.FG.030) Starter PACK (pkt of 5).
(PCH.FG.032) Woodcarver pack (pkt of 3)
Spare Parts
(PCH.FG.040) Cam M10 x 1.5 thread pitch with Oil
(PCH.FG.041) Cam M10 x 1.25 thread pitch with Oil
(PCH.FG.042) Cam M14 x 1.5 thread pitch with Oil
(PCH.FG.043) Cam 5/8 UNC thread pitch with Oil
(PCH.FG.050) Service Kit
(PCH.FG.055) Oil refill Pack
Fig.16
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13 OTHE P ODUCTS
Product Features
TURBOPlaneTM The Arbortech TURBOPlaneTM is a uni-
versal wood shaping blade that can be
used to create different shapes, profiles
and finishes. t can be used flat to cre-
ate large level surfaces, or used at
angles to provide shallow cuts for fine
shaping, planing and sculpting.
Mini TURBOTM Kit The Arbortech Mini TURBOTM Kit is a
revolution in wood sculpting. t can be
used either directly on the Arbortech
Mini GrinderTM or fitted to an angle
grinder using the supplied extension
adapter. This is an ideal tool to be used
freehand or with guides and templates
for accuracy. Previously impossible
cuts and shapes are now possible. This
is the perfect kit for medium size
sculpting projects from go to finish.
ndustrial
Woodcarver
The ndustrial Woodcarver is our best
rotary carving blade. t is the smoothest
woodcarving blade available, and you
will never have to replace the blade due
to interchangeable and rotatable tung-
sten teeth. t is recommended that the
blade is always used in conjunction
with the Arbortech Pro Guard.
Designed to complement the Arbortech
TURBO range or as a stand alone tool,
the TURBOShaftTM provides detailed
freehand carving to perfectly combine
efficiency and exceptional control. The
unique new TURBOShaftTM technology
is a versatile addition to any woodwork-
ers arsenal. Perfect for deep and narrow
profiles, detailed sculpting, letterwork,
template work and more.
TURBOShaftTM
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OTHE P ODUCTS 14
Product Features
Contour Random
Sander
The Arbortech Contour Random Sander
is a revolutionary tool for sanding deep
profiles, contours and detail work. t is
designed to be used directly on any
standard 100mm (4”) or 115mm (4
1/2”) angle grinder. Areas that previ-
ously could only be sanded by hand
can now be finished rapidly. The ran-
dom orbital sanding action combined
with the patented flexible backing pad
creates a perfect finish without scars,
scratches or blemishes. The sanding
discs are attached via a high tempera-
ture pressure sensitive adhesive which
transfers the sanding action more effi-
ciently and can withstand much higher
temperatures than conventional hook
and loop.
Mini-Grinder The Mini-Grinder is the most versatile
woodcarving power tool that you’ll ever
own. t is so easy to use, and lets you
to do everything from rough shaping to
the finest details and its unique shape
allows you excellent visibility.
Trade Blade
(Known as TUFF
CUT in Europe
and USA)
The Trade Blade is the tradesperson
and D Y dream. ts resharpenable tung-
sten carbide teeth promise long life and
unrivalled cutting performance. t is
designed for straight cuts and carving
through the toughest of materials, from
dirty wood with embedded nails to alu-
minium.
PCH.PK.BOOK-300-MANUAL-USA_200616.qxp_Layout 1 21/06/2016 1:54 pm Pag 15

*Manufacturer reserves the right to change specifications without notice.
**Note: Specifications may differ from country to country.
ARBORTECH PTY LTD • 67 WESTCHESTER ROAD • ALAGA • 6090
PERTH • WESTERN AUSTRALIA
TEL: [phone] • FAX: [phone]
U.S.A. -Tollfree: 866-517-7869 U.S.A Office: 978-466-7945
U.S.A Fax: [phone] EUROPE: T: [phone]
F: [phone]
Website: www.arbortech.com.au
US Website: www.arbortechusa.com
Facebook: www.facebook.com/arbortechtools
Email: [email protected]
NOTE: Motor may differ from that shown on box depending
on specifications required for your country.
REV200916-US
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