Matweld 05000 User manual

632South3rdStreet
P.O.Box2816•Paducah,KY42002
270-444-0085
Fax: [phone]
Website:www.matweld.com
Email:[email protected]
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
The Matweld Hand Pump Weld
Shear is a self contained Hydraulic
Weld Shear. The adjustable hold
downs are self locking and will
assure a clean safe cut. The
average cycle time is 30-45 sec-
onds to shear a weld. The hand
pump model can be converted to
operate with the Matweld Power
Unit with very minor modifications.
B
C
A
ACCESSORIES:
00965 - 115# LONG SHEAR BLADE
00999 - HAND PUMP TO POWER CONVERSION KIT
OTHER BLADES SPECIAL ORDER CONSULT FACTORY
05000 HAND PUMP WELD SHEAR
PRESSURE
3000 psi
(206 bar)
DIMENSIONS
A-29”
B - 20”
C - 13”
WEIGHT
111 lbs
(50.35 kg)
10/09

2
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09

3
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
GENERAL SAFETY PRECAUTIONS:
TOOL OPERATORSAND MAINTENANCE PERSONNELMUSTALWAYS COMPLY WITHTHE SAFETY
PRECAUTIONSGIVEN INTHIS MANUAL,ANDWITHALLSTICKERSANDTAGSATTACHED TOTHE
TOOLAND HOSE. ALLSAFETY PRECAUTIONSARE GIVEN FOR YOUR SAFETY. READ TO UNDER-
STANDAND FOLLOWALLSAFETY, MAINTENANCEAND OPERATION INSTRUCTIONS BEFORE YOU
USEOR MAINTAIN THETOOL.REVIEWTHE MANUALDAILYBEFORE USINGTHETOOL. INADDITION,
FOLLOWALL SAFETY GUIDELINES GIVEN TO YOU BYYOUR SUPERVISOR. DO NOT USE THE
TOOL IFYOU HAVEANYQUESTIONS ABOUTTHE OPERATION, SAFETY OR MAINTENANCE OFTHIS
TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR
EQUIPMENTDAMAGE.
MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD
PLANT. MATWELD HAS NO CONTROLOVER OPERATOR OR MAINTAINER SELECTION. THE CUS-
TOMER MUSTASSUME RESPONSIBILITY FOR THETOOL’S SUITABILITY FORAPARTICULARFUNC-
TION, FORANYONE USING THE TOOLOR MAINTAININGTHE TOOL REGARDINGTHEIR FITNESS TO
USE THE TOOLOR REPAIR THE TOOL, UNDERSTANDING OF THE OPERATION AND SAFETYAND
MAINTENANCEMANUAL, INTELLIGENCE TO USE GOOD JUDGMENT IS NECESSARY TO WORK
SAFELYANDEFFICIENTLYWITHOUTENDANGERING THEMSELVES OR BYSTANDERS INTHE
WORK AREA.
• DO NOT OPERATE THE TOOL UNTILYOU HAVE BEEN THOROUGHLYAND PROPERLY TRAINED
OR UNDER THE SUPERVISION OFAN INSTRUCTOR.
• CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSURE ARE
AVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED. PER-
SONALINJURYOR DAMAGE TO THE TOOLCAN RESULT.
• OPERATORS MUST CLEAR THE WORKAREA OF NON-ESSENTIAL PERSONNEL. FLYING DE-
BRISCAN CAUSE SERIOUS INJURY.
• THE OPERATOR MUSTBE FAMILIAR WITHALLPROHIBITED WORKAREAS SUCHAS UNSAFE
GRADES, POOR FOOTINGAREASAND OVERHEAD HAZARDS.
• MAINTAIN BALANCEAND PROPER FOOTINGATALLTIMES. NEVER OVERREACHTOTHE EX-
TENT THATA BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU TO
LOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE ELSE.

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
• WHEN WORKING NEAR ELECTRICAL CONDUCTORS,ALWAYSASSUME THATTHE CONDUC-
TORSARE ENERGIZEDAND THAT HOSESAND CLOTHING CAN CONDUCTHARMFUL ELECTRIC-
ITY. USE HOSES LABELEDAND CERTIFIEDAS NONCONDUCTIVE.
• DO NOT OPERATE THE TOOLAT EXCESSIVE FLUID TEMPERATURES OPERATOR DISCOM-
FORTAND POTENTIAL BURNS CAN RESULTATHIGH OILTEMPERATURES.
• NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS OF THE
TOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUND THE WORK-
ING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUEAND FORCE AND CAN
CAUSE SERIOUS INJURY OR DEATH IF IMPROPERLY USED.
• TOAVOIDPERSONALINJURYOR EQUIPMENTDAMAGE,ALLTOOLREPAIR, MAINTENANCE OR
SERVICE MUST ONLYBE PERFORMED BY AUTHORIZEDAND PROPERLY TRAINED PERSON-
NEL.
• ALWAYS WEAR SAFETY EQUIPMENT SUCHAS OILINJECTION RESISTANT WORK GLOVES,
SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETYAPPAREL DIC-
TATED BY YOUR SUPERVISORAPPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOL
YOUAREUSING.
• DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWER
SOURCE.ACCIDENTALENGAGEMENT OF THE TOOLCAN CAUSE SERIOUS PERSONAL INJURY.
• OILINJECTION HAZARD EXISTS WITH THISTOOL. OILINJECTION ISACONDITIONWHERE
HYDRAULIC OILIS INJECTED UNDERTHE SKIN FROM PRESSURE IN THE LINE.ALWAYS WEAR
GLOVESAND REPAIRANY LEAKS IMMEDIATELY. NEVER CARRYATOOLBYTHE HOSES.
• DONOTUSE DAMAGED EQUIPMENT. IMMEDIATELY REPLACEANYDAMAGEDHOSES, FITTINGS,
OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE ORABRASIONS.
FAILURETO DO SO MAY RESULTIN EQUIPMENT DAMAGEAND / OR PERSONAL INJURY OR
DEATH.
• CLEANUPANYOILOR FLUIDSPILLS IMMEDIATELY.

5
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
HAVE SUPERVISORADDADDITIONALPRECAUTIONS RELATING TO THE SPECIFIC WORKAREA
AND LOCAL SAFETY REGULATIONS BELOW:
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

6
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
SAFETY PRECAUTIONS:
1. ALWAYS WEAR SAFETY EQUIPMENT SUCHAS GLOVES, SAFETY GLASSES, EAR PRO-
TECTION, SAFETY SHOES, AND OTHER REQUIRED SAFETY EQUIPMENT.
2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.
3. KEEP HANDS CLEAR OF WORK AREAATALLTIME.
4. ALWAYS KEEP WORK AREAFREE OF TOOLS OR ANY OTHER OBJECTS WHICH MAY IMPAIR
SOUND FOOTING.
5. BECAUSE OF THE HIGH FIELD WELD TEMPERATURES, IT IS EXTREMELY IMPORTANT TO
CHECK FOR WORN HOSES, NICKS, CUTS, AND/OR LEAKS BEFORE EACH SHEAR OPERA-
TION. HYDRAULIC OIL HASAFLASH POINT OFAPPROXIMATELY. 400 DEGREE F.ALEAK
DIRECTED INTO THE WELD AREA (1900° F) WILL CAUSE A FIRE AND POSSIBLE SERIOUS
INJURY OR DEATH.
6. ALWAYS CHECK WORKAREA FORANY TRASH WHICH MY IGNITE FROM SPARKS, WELD
SPLATTER OR SLAG.
7. ALWAYS CHECK THE WORK AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVING
SITE.
8. NEVER STRIKE HOLD DOWNS WITH ANY OBJECT TO LOOSEN SHEAR FROM THE RAIL.

7
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
MODEL NO: 05000
PRESSURE: 2000 PSI (140 BAR)
OPERATION:
•PLACE THE SHEAR ON THE RAIL PRIOR TO SETTING UP THE WELD TO ADJUST THE
HOLD DOWN LEGS. AFTER HOLD DOWN LEGS ARE ADJUSTED, REMOVE SHEAR
FROM RAIL TO PREPARE WELD.
1. WHEN THE WELD IS READY TO BE CUT, TWO PEOPLE, ONE ON EACH SIDE OF THE
SHEAR SHOULD CAREFULLY PLACE THE SHEAR OVER THE WELD AND LOCK IT INTO
PLACE WITH THE HOLD DOWN LEGS.
2. TO SHEAR, ROTATE VALVE HANDLE CLOCKWISE TO STOP POSITION AND WITH ONE
PERSON ONLY OPERATING THE PUMP HANDLE, PUMP THE HANDLE BACK AND FORTH
TO CLOSE. NOTE: IMMEDIATELY RETRACT THE BLADES AFTER THE CUT IS MADE TO
PROLONG BLADE LIFE.
3. TO RETRACT THE BLADES, ROTATE THE VALVE HANDLE COUNTERCLOCKWISE TO
STOP POSITION AND ACTIVATE THE HANDLE BACK AND FORTH. AFTER THE CUT HAS
BEEN MADE, AND THE BLADES RETRACTED, RETURN VALVE TO THE CENTER OR
“NEUTRAL” POSITION.
4. TO REMOVE SHEAR FROM THE RAIL, LOOSEN HOLD DOWNS, POSITION 2 PEOPLE,
ONE ON EACH SIDE OF THE SHEAR AND CAREFULLY REMOVE FROM THE RAIL.

8
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
MAINTENANCE:
1. AS THE BLADES WEARAND/OR WHEN REPLACING BLADES, THE CLEARANCE GAP BETWEEN
BLADETIPS MAY REQUIREADJUSTING, THIS CAN BE DONE BYREMOVINGTHE CYLINDER ROD
JAM NUTS ATTHE REAR OF THE SHEAR. LOOSEN THE CYLINDER RODADJUSTING NUTSAND
WITH THE CYLINDER RODS COMPLETELY EXTENDED, SET THE GAPAT 1/32” BY MOVING THE
CYLINDERRODADJUSTING NUTS. RETIGHTEN CYLINDER RODADJUSTINGNUTS, CYCLETHE
SHEARTO CHECK GAPDIMENSION. REINSTALLANDTIGHTEN CYLINDER ROD JAM NUTS.
2. INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.
3. KEEP QUICK DISCONNECT COUPLERS CLEAN AND LUBRICATED.
4. USEHYDRAULICFLUIDSTHATCOMPLY WITHHTMASPECIFICATION5.7,THE HYDRAULIC FLUID
SHOULD HAVEAVISCOSITY BETWEEN 100AND 400 SSU (20-82 CENTISTOKES)ATTHE MAXI-
MUMANDMINIMUMEXPECTED OPERATINGTEMPERATURES.PETROLEUMBASED HYDRAULIC
FLUIDS WITHANTI-WEAR PROPERTIESANDAVISCOSITY INDEX OF OVER 140 WORK FORA
WIDE RANGE OF OPERATING CONDITIONS.
THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:
AMOCORYKON MV CITGOA/WALLTEMP
SUNVIS706 MOBILD.T.E.13
CHEVRONEP-MV TEXACO “RANDO” HDAZ
OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED.
*SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE.
5. HAVE TOOLINSPECTED,AT LEASTANNUALLY, BY MATWELD ORAMATWELD QUALIFIED SER-
VICE REPRESENTATIVE TO DETERMINE IF TOOLIS IN NEED OF SAFETY CHANGES OR WORN
PARTREPLACEMENT.
6. CONTACTMATWELD ONAPERIODIC BASIS,AT LEASTANNUALLY, FOR SERVICE BULLETINS,
SAFETY NOTICES, OR OTHER IMPORTANT INFORMATION PERTAINING TOTHIS TOOL.
COLD WEATHER OPERATION:
HYDRAULIC SYSTEM PERFORMANCE ISAFFECTED WHEN THE TEMPERATURE DROP BELOW 50o
F. THEREFORE MEASURES SHOULD BE TAKEN TO PRE-WARM TOOLS AND FLUIDS BEFORE
OPERATING

9
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
GENERAL NOTES:

10
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR 00912
HAND PUMP
9/93
30
23
2
32 3
32
34 34
28 33 32 21 10 923 1
22
20
8
29
16
7
6
5
31
27
24
11
17 18 17
12 13 15
15
17
19
31 26
25
18
MAKE SURE BALL END
OF CHECK VALVE IS
POINTING UPWARD
A6940 GOES THRU THIS
HOLE AFTER FEEDING
00928 THRU 00925A
THE HOLE IN 00928 GOES ON
A6940 AT THIS LOCATION AFTER IT IS FED THRU 00925A
00940 - SEAL & O-RING REPAIR KIT

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
ITEM NO. PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
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19
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HANDPUMPBODY
PIVOTARM
CONNECTINGLINK
PIVOTBRACKET
-010O-RING
RESERVOIRTANK
-236O-RING
CHECKVALVE
-212O-RING@PUMPBODY
BACK UP WASHER
PISTON
SPRING
5/16PRECISIONSTEELBALL
CHECKPLUG
CYLINDERPLUG
RESERVOIRBAFFLE
BACK UP WASHER
0214O-RING @PISTON
CAPPLATE
RELIEFVALVECARTRIDGEST
OILSEAL
CHECKVALVE
-2O-RING PLUG
-6O-RING PLUG
1/4-20x1/2HEXHEADBOLT
1/4-20x3/4HEXHEADBOLT
1/4-20x51/2HEXHEADBOLT
3/8-16x1HEXHEADBOLT
1/4NPTNYLOCK NUT
5/16-18NYLOCK NUT
1/4 SAE FLAT WASHER
3/8 SAE FLAT WASHER
3/8 LOCK WASHER
DIA. 3/8 x 1 1/4 SHOULDER BOLT
00925A
00914
00915
00917
00919
00922
00923
00924
00926
00927
00928
00929
00930
00931
00932
00933
00934
00935
00936
00938
00939
00140
231P-02
231P-06
A1000
A1001
A1017
A1042
A1473
A2048
A2190
A2192
A3811
A6940
QTY.
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
3
1
1
4
2
4
1
3
7
8
4
3
05000 HAND PUMP WELD SHEAR
1517 18 14 13 17 18 17 12 921 10 11
THIS VIEW SHOWS THE LOCATION OF THE
COMPONENTS THAT GO INSIDE THE 00925A
MAKE SURE THE MARKING
"FLU ID SIDE" ARE TO THE
OUTSIDE OF THE PUMP
WHEN INSTALLING SEAL

12
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
9/29/05
5
422
5
25
36 35
23
32 29
14
31
11
28
28 27
30
24
33
15
30
12
2
3
6
24
9
6
13
33
2
34
17
7
10
8
18
20
16
19
1
7
17
21 "T"
26
17
7
7
TO "P" PORT
TO "T" PORT "P"
25

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
9/29/05
ITEM NO. PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
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27
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29
30
31
32
33
34
35
36
DETENT TYPE VALVE
SHEARCYLINDER
PUMPHANDLE
PUMPASSEMBLY
VALVE TO PUMP HOSE
132# LONG SHEAR BLADE
RETRACT HOSE
VALVE SPACER - 1/8 NPT COUPLING
FRONT HOLD DOWN HANDLE
CENTER HOLD DOWN HANDLE
FRONT ROLLER ASSEMBLY
CENTER ROLLER ASSEMBLY
SHEAR CENTER PLATE
WELD SHEAR FRAME
3/4-10HEAVYHEX NUT
-6 JIC x 3/8 NPT 45 ELBOW
-8 JIC x 3/8 NPT 45 ELBOW
3/8 FEMALE NPT x 3/8 NPT 90 ELBOW
-8 JIC x -8 JIC x 3/8 NPT TEE
3/8NPT HEX NIPPLE
3/8 FEMALE NPT TEE
1/4-20 x 3 1/2 HEX HEAD BOLT
3/8-16 x 1 HEX HEAD BOLT
1/2-13 x 1 1/4 HEX HEAD BOLT
3/4-16HEXJAM NUT
3/4-16HEX NUT
1/4-20NYLOCK NUT
1/4 SAE FLAT WASHER
3/8 SAE FLAT WASHER
1/2 SAE FLAT WASHER
3/4 SAE FLAT WASHER
3/8 LOCK WASHER
DIA.3/16 x 1 SPRING PIN
5/16-18 x 1 3/4 FLAT HEAD BOLT
SERIALNUMBERTAG
1/8 x 3/8 SS RIVET
00905
00908
00911
00912
00913
00980
01107
01805
05104
05107
05117
05118
090001
090002A
A1437
355-06-06
355-06-06
409-06-06
605T-08-08-06
69-06-06
709T-06-06-06
A1012
A1042
A1080
A1465
A2000
A2046
A2190
A2192
A2194
A2197
A3811
A6079
A6310
SERIALTAG
SSB4-6S
QTY.
1
2
1
1
2
2
4
4
2
2
2
2
1
1
4
2
6
1
1
1
1
2
2
8
6
4
2
4
2
8
4
2
4
4
1
4

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
REVIEW OF HYDRAULIC PRINCIPLES
A. TOOL CIRCUIT
1. HYDRAULICFORMULAS:
CID X RPM GPM X PSI
GPM = 231 HP = 1714 (.85)
1456.9
Example: HP required to deliver 10 GPM at 1500 PSI.
10 GPM X 1500 PSI = 15000 = 10.3 HP
1456.9 1456.9
(subtract back pressure for tool HP)
Estimated HP delivered by pump or used by tool.
PSI
GPM 500 1,000 1,500 2,000 2,500 3,000
3 1.03 2.06 3.09 4.12 5.15 6.18
5 1.72 3.43 5.15 6.86 8.58 10.30
10 3.43 6.86 10.3 13.70 17.20 20.60
15 5.15 10.30 15.40 20.60 25.70 30.90
2. BACK PRESSURE
BACK PRESSURE MEASURED ATTHE TOOL RETURN PORT MUST NOT EXCEED THE MANUFAC-
TURERSBACK PRESSURE RATING. MOSTMANUFACTURERS LISTTHEMAXIMUM BACK PRES-
SURE FOR THEIR HYDRAULIC TOOLSAT 250 PSI. BACK PRESSURE MEASURED ON THE RETURN
SIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE TANK. IN ALMOST
ALL CASES THE LOWER THE BACK PRESSURE THE BETTER THE TOOL PERFORMANCE. FIRST,
THE BACK PRESSURE IS SUBTRACTED FROMTHE MAXIMUM TOOLPRESSURE TOARRIVEATA
MAXIMUM TOOLOPERATING PRESSURE. FOR EXAMPLE,TOOLS WITH 2000 PSI OPERATING
PRESSUREARE INSTALLED ONASYSTEM WITH 250 PSI BACK PRESSURE. THIS LEAVES 1750 PSI
ASAMAXIMUMTOOLPRESSURE. IMAGINEASYSTEM WITH 500 PSI BACK PRESSURE. 2000MINUS
500 PSI BACK PRESSURE LEAVES ONLY 1500 PSI FOR THE TOOL. SECOND, TOOLS ARE DE-
SIGNED FOR PRESSURE TO BUILD ON THE PRESSURE SIDE OF THE TOOL. IF TOO MUCH PRES-
SURE BUILDS ON THE RETURN SIDE, NOT ONLY IS PERFORMANCE EFFECTED, BUT SEALS MAY
BLOW. THIS IS WHY IT IS VERY IMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY.
REVERSING THE HOSES TO TEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, AND
PERSONALINJURY.

15
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
DECAL LEGEND:

16
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
GENERAL NOTES:

17
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
LIMITED WARRANTY
MATWELD, INC., PADUCAH, KY., WARRANTS TO THE ORIGINAL PURCHASE OF THIS PRODUCT
THAT THE PRODUCT WILLBE FREE FROM DEFECTS IN MATERIALAND WORKMANSHIP FOR THE
PERIOD OF ONE (1) YEAR AFTER THE DELIVERY OF SUCH PRODUCT TO THE CUSTOMER.
OTHER EQUIPMENTAND PARTS USED, BUT NOTMANUFACTURED BYMATWELD INC.ARE COV-
ERED DIRECTLY BY THE WARRANTY OF THE MANUFACTURER OF THOSE PRODUCTS. PROOF
OF PURCHASE MUST BE DOCUMENTED INCLUDING REFERENCE TOASERIAL NUMBER LOCATED
ON EACH TOOL. THE PURCHASER’S ONLY REMEDIES UNDERTHIS LIMITED WARRANTY SHALLBE
LIMITED AT MATWELD’S SOLE OPTION TO THE FOLLOWING: REPAIR, REPLACEMENT OR REFUND
OF THE PURCHASE PRICE OF THE DEFECTIVE PRODUCTS. EACH OF THESE REMEDIES RE-
QUIRES TIMELY NOTIFICATION OF THE DEFECT IN THE PRODUCTAND SUBSTANTIATIONTHAT
THE PRODUCT HAS BEEN PROPERLY STORED, MAINTAINEDAND USED. MATWELD’S OBLIGA-
TIONS HEREUNDER EXTEND ONLY TO THE PURCHASER OF THE PRODUCT AND NOT TO ANY
THIRDPARTY.
ASACONDITION PRECEDENTTO MATWELD’S OBLIGATION HEREUNDER, THE DEFECTIVE PRODUCT
MUST NOTHAVE BEENALTERED OR MODIFIED WITHOUTTHE EXPRESS WRITTENAPPROVAL OF
MATWELD, INC. THE PRODUCT MUST NOTHAVE BEEN SUBJECTED TO DELIBERATE DAMAGE, SHIP-
PINGDAMAGE,NEGLECT,TAMPERINGBYUNAUTHORIZEDPERSONNELORDAMAGEBYIMPROPER
USE,STORAGEOR MAINTENANCE. SERIALNUMBERS MUST NOTHAVE BEENALTERED, DEFACED OR
REMOVED.SUCHACTIONVOIDSLIMITEDWARRANTY.
EXCLUSIONS TO LIMITED WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN
OR ORAL, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WAR-
RANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITED WARRANTY DOES NOTCOVER NORMALWEARAND TEAR ITEMS SUCHAS FILTERS,
HOSES, COUPLERS, BITS, SOCKETS,AUGERS, AND BATTERIES.
LIMITATION OF LIABILITY
EXCEPTAS PROVIDEDABOVE, MATWELD SHALL IN NO EVENT BE LIABLE OR RESPONSIBLE FOR
ANYINJURY, LOSS OR DAMAGE, DIRECT, INCIDENTALORCONSEQUENTIAL,ARISINGOUTOFTHE
USE OR MISUSE OR INABILITY TO USE THE PRODUCT, HOWEVER CAUSEDAND ONANY THEORY
OFLIABILITYINCLUDING, WITHOUTLIMITATIONS,BREACH OF CONTRACT,TORT, (INCLUDING
NEGLIGENCEOR STREETLIABILITY)ANDNOTWITHSTANDINGANYFAILURE OFANY REMEDY
HEREIN OF ITS ESSENTIALPURPOSE, EVEN IF MATWELD WASAWARE OF THIS POSSIBILITYOF
SUCH DAMAGE. MATWELD’S LIMITED WARRANTYAS SET FORTHABOVE SHALLNOT BE EN-
LARGED,DIMINISHED ORAFFECTEDBY,ANDNO OBLIGATIONOR LIABILITYSHALLARISE OR GO
OUT OF THE RENDERING OF TECHNICALADVICE OR SERVICE BY MATWELD OR ITSAGENTS. THE
FOREGOING MAY NOT BE CHANGED EXCEPTBYWRITTENAGREEMENT SIGNED BYANAUTHO-
RIZED OFFICER OF MATWELD, THE REMEDIES SET FORTH HEREINARE EXCLUSIVE.

18
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
CUSTOMER INFORMATION:
Name _____________________________________________________
Company___________________________________________________
Serial # of your Matweld tool___________________________________
(Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for
order information.) MATWELD HYDRAULIC TOOL LIST
All Matweld Hydraulic Tools operate at 5 or 10 GPM @ 2000 PSI
POWER UNITS:
00100K – GASOLINE POWERED (1) 10 GPM OR (2) 5 GPM CIRCUITS
02900A – DIESEL (1) 10 GPM OR (2) 5 GPM CIRCUITS
(OPTIONAL CATALYTIC EXHAUST AND/OR MSHA CERTIFIED)
05500 – TWIN POWER DUAL CIRCUIT (1) 10 GPM OR (2) 5 GPM CIRCUITS & 5000 WATT GENERATOR
02050K – GASOLINE POWERED (1) 5 GPM
03700A – ELECTRIC POWER (1) 10 GPM OR (2) 5 GPM CIRCUITS
GRINDERS:
09200A – PRECISION FROG GRINDER
06000 – PROFILE GRINDER
06900 & 06900A – MULTI-PURPOSE GRINDER (TRIGGER VERSION AVAILABLE)
05900 – FROG/PROFILE GRINDER (TRIGGER VERSION AVAILABLE)
00700 – RAIL SURFACING GUIDE
04600 – STRAIGHT STONE CW ROTATION (TRIGGER VERSION AVAILABLE)
04700 – STRAIGHT STONE CCW ROTATION (TRIGGER VERSION AVAILABLE)
07500 – CHAMFER TOOL
04800 – CUP STONE GRINDER (TRIGGER VERSION AVAILABLE)
00600C – CUP STONE GRINDER
05400 – ANGLE GRINDER
05600 – BULL NOSE GRINDER
02400 – 10” OR 14” FROG AND SWITCH GRINDER
TRACK TOOLS:
03900A – REVERSING RAILSAW
05100A & 05100B – POWER WELD SHEAR
03500 – SELF FEED RAIL DRILL
01600A – 5 GPM 1” IMPACT WRENCH
04500D – 1/2” HYDRAULIC DRILL IMPACT WRENCH
08200 – TAMPER
02800 – 60 TON BRIDGE SPREADER
01200 – SPRING ANCHOR APPLICATOR
01100A – SPIKE PULLER (SINGLE, 2 STAGE &TRIGGER VERSIONS AVAILABLE)
OTHER PRODUCTS:
HYDRAULIC MANIFOLDS
HYDRAULIC TEST GAUGES
HOSE REELS
HYDRAULIC HOSES
ACCESSORIES
00800A – 16” RAILSAW
05000 – HAND PUMP WELD SHEAR
01500 – RAIL DRILL
02500 – 10 GPM 1” IMPACT WRENCH
03100C – RAIL PULLER
08300 – SPIKE DRIVER
07650 – HYDRAULIC CLIP TOOL