Matweld 05000 User manual

632South3rdStreet
P.O.Box2816•Paducah,KY42002
270-444-0085
Fax: [phone]
Website:www.matweld.com
Email:[email protected]
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
The Matweld Hand Pump Weld
Shear is a self contained Hydraulic
Weld Shear. The adjustable hold
downs are self locking and will
assure a clean safe cut. The
average cycle time is 30-45 sec-
onds to shear a weld. The hand
pump model can be converted to
operate with the Matweld Power
Unit with very minor modifications.
B
C
A
ACCESSORIES:
00965 - 115# LONG SHEAR BLADE
00999 - HAND PUMP TO POWER CONVERSION KIT
OTHER BLADES SPECIAL ORDER CONSULT FACTORY
05000 HAND PUMP WELD SHEAR
PRESSURE
3000 psi
(206 bar)
DIMENSIONS
A-29”
B - 20”
C - 13”
WEIGHT
111 lbs
(50.35 kg)
10/09

2
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09

3
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
GENERAL SAFETY PRECAUTIONS:
TOOL OPERATORSAND MAINTENANCE PERSONNELMUSTALWAYS COMPLY WITHTHE SAFETY
PRECAUTIONSGIVEN INTHIS MANUAL,ANDWITHALLSTICKERSANDTAGSATTACHED TOTHE
TOOLAND HOSE. ALLSAFETY PRECAUTIONSARE GIVEN FOR YOUR SAFETY. READ TO UNDER-
STANDAND FOLLOWALLSAFETY, MAINTENANCEAND OPERATION INSTRUCTIONS BEFORE YOU
USEOR MAINTAIN THETOOL.REVIEWTHE MANUALDAILYBEFORE USINGTHETOOL. INADDITION,
FOLLOWALL SAFETY GUIDELINES GIVEN TO YOU BYYOUR SUPERVISOR. DO NOT USE THE
TOOL IFYOU HAVEANYQUESTIONS ABOUTTHE OPERATION, SAFETY OR MAINTENANCE OFTHIS
TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR
EQUIPMENTDAMAGE.
MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD
PLANT. MATWELD HAS NO CONTROLOVER OPERATOR OR MAINTAINER SELECTION. THE CUS-
TOMER MUSTASSUME RESPONSIBILITY FOR THETOOL’S SUITABILITY FORAPARTICULARFUNC-
TION, FORANYONE USING THE TOOLOR MAINTAININGTHE TOOL REGARDINGTHEIR FITNESS TO
USE THE TOOLOR REPAIR THE TOOL, UNDERSTANDING OF THE OPERATION AND SAFETYAND
MAINTENANCEMANUAL, INTELLIGENCE TO USE GOOD JUDGMENT IS NECESSARY TO WORK
SAFELYANDEFFICIENTLYWITHOUTENDANGERING THEMSELVES OR BYSTANDERS INTHE
WORK AREA.
• DO NOT OPERATE THE TOOL UNTILYOU HAVE BEEN THOROUGHLYAND PROPERLY TRAINED
OR UNDER THE SUPERVISION OFAN INSTRUCTOR.
• CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSURE ARE
AVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED. PER-
SONALINJURYOR DAMAGE TO THE TOOLCAN RESULT.
• OPERATORS MUST CLEAR THE WORKAREA OF NON-ESSENTIAL PERSONNEL. FLYING DE-
BRISCAN CAUSE SERIOUS INJURY.
• THE OPERATOR MUSTBE FAMILIAR WITHALLPROHIBITED WORKAREAS SUCHAS UNSAFE
GRADES, POOR FOOTINGAREASAND OVERHEAD HAZARDS.
• MAINTAIN BALANCEAND PROPER FOOTINGATALLTIMES. NEVER OVERREACHTOTHE EX-
TENT THATA BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU TO
LOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE ELSE.

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
• WHEN WORKING NEAR ELECTRICAL CONDUCTORS,ALWAYSASSUME THATTHE CONDUC-
TORSARE ENERGIZEDAND THAT HOSESAND CLOTHING CAN CONDUCTHARMFUL ELECTRIC-
ITY. USE HOSES LABELEDAND CERTIFIEDAS NONCONDUCTIVE.
• DO NOT OPERATE THE TOOLAT EXCESSIVE FLUID TEMPERATURES OPERATOR DISCOM-
FORTAND POTENTIAL BURNS CAN RESULTATHIGH OILTEMPERATURES.
• NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS OF THE
TOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUND THE WORK-
ING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUEAND FORCE AND CAN
CAUSE SERIOUS INJURY OR DEATH IF IMPROPERLY USED.
• TOAVOIDPERSONALINJURYOR EQUIPMENTDAMAGE,ALLTOOLREPAIR, MAINTENANCE OR
SERVICE MUST ONLYBE PERFORMED BY AUTHORIZEDAND PROPERLY TRAINED PERSON-
NEL.
• ALWAYS WEAR SAFETY EQUIPMENT SUCHAS OILINJECTION RESISTANT WORK GLOVES,
SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETYAPPAREL DIC-
TATED BY YOUR SUPERVISORAPPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOL
YOUAREUSING.
• DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWER
SOURCE.ACCIDENTALENGAGEMENT OF THE TOOLCAN CAUSE SERIOUS PERSONAL INJURY.
• OILINJECTION HAZARD EXISTS WITH THISTOOL. OILINJECTION ISACONDITIONWHERE
HYDRAULIC OILIS INJECTED UNDERTHE SKIN FROM PRESSURE IN THE LINE.ALWAYS WEAR
GLOVESAND REPAIRANY LEAKS IMMEDIATELY. NEVER CARRYATOOLBYTHE HOSES.
• DONOTUSE DAMAGED EQUIPMENT. IMMEDIATELY REPLACEANYDAMAGEDHOSES, FITTINGS,
OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE ORABRASIONS.
FAILURETO DO SO MAY RESULTIN EQUIPMENT DAMAGEAND / OR PERSONAL INJURY OR
DEATH.
• CLEANUPANYOILOR FLUIDSPILLS IMMEDIATELY.

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
HAVE SUPERVISORADDADDITIONALPRECAUTIONS RELATING TO THE SPECIFIC WORKAREA
AND LOCAL SAFETY REGULATIONS BELOW:
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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
SAFETY PRECAUTIONS:
1. ALWAYS WEAR SAFETY EQUIPMENT SUCHAS GLOVES, SAFETY GLASSES, EAR PRO-
TECTION, SAFETY SHOES, AND OTHER REQUIRED SAFETY EQUIPMENT.
2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.
3. KEEP HANDS CLEAR OF WORK AREAATALLTIME.
4. ALWAYS KEEP WORK AREAFREE OF TOOLS OR ANY OTHER OBJECTS WHICH MAY IMPAIR
SOUND FOOTING.
5. BECAUSE OF THE HIGH FIELD WELD TEMPERATURES, IT IS EXTREMELY IMPORTANT TO
CHECK FOR WORN HOSES, NICKS, CUTS, AND/OR LEAKS BEFORE EACH SHEAR OPERA-
TION. HYDRAULIC OIL HASAFLASH POINT OFAPPROXIMATELY. 400 DEGREE F.ALEAK
DIRECTED INTO THE WELD AREA (1900° F) WILL CAUSE A FIRE AND POSSIBLE SERIOUS
INJURY OR DEATH.
6. ALWAYS CHECK WORKAREA FORANY TRASH WHICH MY IGNITE FROM SPARKS, WELD
SPLATTER OR SLAG.
7. ALWAYS CHECK THE WORK AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVING
SITE.
8. NEVER STRIKE HOLD DOWNS WITH ANY OBJECT TO LOOSEN SHEAR FROM THE RAIL.

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
MODEL NO: 05000
PRESSURE: 2000 PSI (140 BAR)
OPERATION:
•PLACE THE SHEAR ON THE RAIL PRIOR TO SETTING UP THE WELD TO ADJUST THE
HOLD DOWN LEGS. AFTER HOLD DOWN LEGS ARE ADJUSTED, REMOVE SHEAR
FROM RAIL TO PREPARE WELD.
1. WHEN THE WELD IS READY TO BE CUT, TWO PEOPLE, ONE ON EACH SIDE OF THE
SHEAR SHOULD CAREFULLY PLACE THE SHEAR OVER THE WELD AND LOCK IT INTO
PLACE WITH THE HOLD DOWN LEGS.
2. TO SHEAR, ROTATE VALVE HANDLE CLOCKWISE TO STOP POSITION AND WITH ONE
PERSON ONLY OPERATING THE PUMP HANDLE, PUMP THE HANDLE BACK AND FORTH
TO CLOSE. NOTE: IMMEDIATELY RETRACT THE BLADES AFTER THE CUT IS MADE TO
PROLONG BLADE LIFE.
3. TO RETRACT THE BLADES, ROTATE THE VALVE HANDLE COUNTERCLOCKWISE TO
STOP POSITION AND ACTIVATE THE HANDLE BACK AND FORTH. AFTER THE CUT HAS
BEEN MADE, AND THE BLADES RETRACTED, RETURN VALVE TO THE CENTER OR
“NEUTRAL” POSITION.
4. TO REMOVE SHEAR FROM THE RAIL, LOOSEN HOLD DOWNS, POSITION 2 PEOPLE,
ONE ON EACH SIDE OF THE SHEAR AND CAREFULLY REMOVE FROM THE RAIL.

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
MAINTENANCE:
1. AS THE BLADES WEARAND/OR WHEN REPLACING BLADES, THE CLEARANCE GAP BETWEEN
BLADETIPS MAY REQUIREADJUSTING, THIS CAN BE DONE BYREMOVINGTHE CYLINDER ROD
JAM NUTS ATTHE REAR OF THE SHEAR. LOOSEN THE CYLINDER RODADJUSTING NUTSAND
WITH THE CYLINDER RODS COMPLETELY EXTENDED, SET THE GAPAT 1/32” BY MOVING THE
CYLINDERRODADJUSTING NUTS. RETIGHTEN CYLINDER RODADJUSTINGNUTS, CYCLETHE
SHEARTO CHECK GAPDIMENSION. REINSTALLANDTIGHTEN CYLINDER ROD JAM NUTS.
2. INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.
3. KEEP QUICK DISCONNECT COUPLERS CLEAN AND LUBRICATED.
4. USEHYDRAULICFLUIDSTHATCOMPLY WITHHTMASPECIFICATION5.7,THE HYDRAULIC FLUID
SHOULD HAVEAVISCOSITY BETWEEN 100AND 400 SSU (20-82 CENTISTOKES)ATTHE MAXI-
MUMANDMINIMUMEXPECTED OPERATINGTEMPERATURES.PETROLEUMBASED HYDRAULIC
FLUIDS WITHANTI-WEAR PROPERTIESANDAVISCOSITY INDEX OF OVER 140 WORK FORA
WIDE RANGE OF OPERATING CONDITIONS.
THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:
AMOCORYKON MV CITGOA/WALLTEMP
SUNVIS706 MOBILD.T.E.13
CHEVRONEP-MV TEXACO “RANDO” HDAZ
OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED.
*SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE.
5. HAVE TOOLINSPECTED,AT LEASTANNUALLY, BY MATWELD ORAMATWELD QUALIFIED SER-
VICE REPRESENTATIVE TO DETERMINE IF TOOLIS IN NEED OF SAFETY CHANGES OR WORN
PARTREPLACEMENT.
6. CONTACTMATWELD ONAPERIODIC BASIS,AT LEASTANNUALLY, FOR SERVICE BULLETINS,
SAFETY NOTICES, OR OTHER IMPORTANT INFORMATION PERTAINING TOTHIS TOOL.
COLD WEATHER OPERATION:
HYDRAULIC SYSTEM PERFORMANCE ISAFFECTED WHEN THE TEMPERATURE DROP BELOW 50o
F. THEREFORE MEASURES SHOULD BE TAKEN TO PRE-WARM TOOLS AND FLUIDS BEFORE
OPERATING

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR
GENERAL NOTES:

10
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice. 10/09
05000 HAND PUMP WELD SHEAR 00912
HAND PUMP
9/93
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28 33 32 21 10 923 1
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MAKE SURE BALL END
OF CHECK VALVE IS
POINTING UPWARD
A6940 GOES THRU THIS
HOLE AFTER FEEDING
00928 THRU 00925A
THE HOLE IN 00928 GOES ON
A6940 AT THIS LOCATION AFTER IT IS FED THRU 00925A
00940 - SEAL & O-RING REPAIR KIT