Arconic Powerig 913F User manual
August 1, 2018
HK1191
Makers of Huck®, Marson®, Recoil®
Brand Fasteners, Tools & Accessories
Instruction Manual
913F
Powerig®Hydraulic Power Source
Safety Instructions
3
Description
4
Specications
4
Troubleshooting
4
Principle of Operation
5
Electrical and Hydraulic
Schematic Diagrams
6
Preparation for Use
7
Checking and Adjusting
Pressures
7
Operating Instructions
7
Maintenance
8
Spare Parts and
Accessories
9
Components Drawings
10-16
2
913F Powerig® Unit (HK1191)
3
913F Powerig® Unit (HK1191)
1.
personnel is recommended before using Huck equipment.
2. Huck equipment must be maintained in a safe working
condition at all times. Tools and hoses should be inspected
at the beginning of each shift/day for damage or wear. Any
Huck procedures.
3. Repairman and Operator must read manual prior to using
equipment. Warning and Caution stickers/labels supplied
with equipment must be understood before connecting
equipment to any primary power supply. As applicable, each
information.
your Huck representative.
5. When repairing or operating Huck installation equipment,
always wear approved eye protection. Where applicable, refer
to ANSI Z87.1 - 2003
6. Only genuine Huck parts shall be used for replacements or
spares. Use of any other parts can result in tooling damage or
personal injury.
are missing or damaged, the end user is responsible for
replacement. Refer to assembly drawing and parts list for
replacement part number and proper placement.
8. Disconnect primary power source before performing
maintenance on Huck equipment or changing Nose Assembly.
9. Tools and hoses should be inspected for leaks at the
beginning of each shift/day. If any equipment shows signs of
damage, wear, or leakage, do not connect it to the primary
power supply.
10. Mounting hardware should be checked at the beginning of
each shift/day.
11. Make sure proper power source is used at all times.
12. Release tool trigger if power supply is interrupted.
installed and operating prior to use.
16. Never install a fastener in free air. Personal injury from
fastener ejecting may occur.
17. Where applicable, always clear spent pintail out of nose
18. There is possibility of forcible ejection of pintails or spent
mandrels from front of tool.
19. Check clearance between trigger and work piece to ensure
there is no pinch point when tool is activated. Remote
triggers are available for hydraulic tooling if pinch point is
unavoidable.
20. Unsuitable postures may not allow counteracting of normal
21. Do not abuse tool by dropping or using it as a hammer.
Never use hydraulic or air lines as a handle or to bend or pry
the tool. Reasonable care of installation tools by operators is
downtime, and in preventing an accident which may cause
severe personal injury.
22. Never place hands between nose assembly and work piece.
Keep hands clear from front of tool.
23. There is a risk of crushing if tool is cycled without Nose
Assembly installed.
24. Tools with ejector rods should never be cycled with out nose
assembly installed.
25. When two piece lock bolts are being used always make sure
the collar orientation is correct. See fastener data sheet for
correct positioning.
26. Tool is only to be used as stated in this manual. Any other
use is prohibited.
27. There is a risk of whipping compressed air hose if tool is
pneudraulic or pneumatic.
28. Release the trigger in case of failure of air supply or hydraulic
supply.
30. Disposal instruction: Disassemble and recycle steel, aluminum
accordance with local lawful and safe practices.
is secure prior to operating the tool.
32.
in hydraulic equipment can cause an injection injury which
could result in tissue damage, amputation or even death.
Work gloves will not protect against pinhole leaks. Before
each use of hydraulic equipment, inspect with pressure
relieved. Replace any worn or damaged hydraulic parts
immediately with items recommended for the application by
the original manufacturer.
less chance long-term disability will occur.
Safety Instructions
GLOSSARY OF TERMS AND SYMBOLS:
- Read manual prior to using this equipment.
- Eye protection is required while using this
equipment.
- Hearing protection is required while using this
equipment.
Notes: are reminders of required procedures.
Bold, Italic type, and underline:
instruction.
WARNINGS: Must be understood to avoid
severe personal injury.
CAUTIONS: Show conditions that will
damage equipment or structure.
Where the following trade names are used in this manual, please note:
DEXRON is a registered trademark of General Motors Corporation.
GLYD Ring is a registered trademark of Trelleborg Sealing Solutions Germany GmbH
Loctite is a registered trademark of Henkel Corporation, U.S.A.
LUBRIPLATE is a registered trademark of Fiske Brothers Rening Co.
MERCON is a registered trademark of Ford Motor Corp.
MOLYKOTE is a registered trademark of Dow Corning Corporation
Never-Seez is a registered trademark of Bostik, Inc.
Quintolubric is a registered trademark of Quaker Chemical Corp.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
Spirolox is a registered trademark of Smalley Steel Ring Company
Teon is a registered trademark of Chemours Company FC.
Threadmate is a registered trademark of Parker Intangibles LLC.
TRUARC is a trademark of TRUARC Co. LLC.
Vibra-Tite is a registered trademark of ND Industries, Inc. USA.
4
913F Powerig® Unit (HK1191)
POWER SOURCE: Honda 5.5hp, 4-cycle, single-cylinder,
air-cooled gasoline engine - point condenser ignition with 3
amp charging coil.
OUTPUT PRESSURE:
PULL: 5,800 PSI (400 bar), MAX 8,400 psi (580 bar)
RETURN: 2,800 PSI (193 bar), MAX 6,000 psi (413 bar)
PRESSURE SETTING AS SHIPPED:
PULL: 5,400 - 5,700psi (37,200 - 39,300 kPa)
RETURN: 2,200-2,400 psi (15,200-16,500 kPa)
AMBIENT OPERATING TEMPERATURE RANGE:
0° (18°C) to -120° (49°C)
MAXIMUM HYDRAULIC FLUID TEMPERATURE: 150°F
(65°C) HYDRAULIC FLUID: Use 32AW (0°F - 70°F ambient),
46AW (30°F - 120°F ambient), or ATF (30°F - 90°F ambient).
ATF shall meet DEXRON® III, DEXRON VI,
shall NOT be used as serious damage to equipment will
occur.
ENGINE OIL: Use 5W30 (0°F - 100°F ambient)
or 10W-30 (20°F - 120°F ambient)
RESERVOIR CAPACITY:5.0 gallons (19 liters)
FLOW RATE: 400 in3/min up to 660 psi
115 in3/min above 660 psi
Specications
The Huck Model 913F Powerig®hydraulic power source is
a portable, gasoline-powered unit designed to operate all
tools. shows the construction features of the unit
developed by a two-stage, gear piston hydraulic pump driven
by a Honda 5.5hp engine. The pump output is directed to
either the PULL or RETURN pressure port of the installation
tool by a four-way directional valve. This valve is controlled
from the tool through a trigger/switch.
This is a 12-volt control system. Internal relief valves are
preset at the factory for the protection of the operator and
RETURN pressures.
The factory preset pressure for the:
Pressures can be adjusted to match the Huck installation tool
being used. See the applicable installation tool manual.
base for the motor-pump and directional valve. Hydraulic
quick disconnect couplers are furnished for connecting hoses
to the installation tool and Powerig. This Powerig includes
a roll cage for protection, as well as to facilitate moving the
Description
WARNING: RETURN pressure can be adjusted
to 6000 PSI if required for use with HPT tools
ONLY. DO NOT OPERATE OTHER HUCK TOOLS
AT THIS RETURN PRESSURE. Severe personal
injury and damage to tool may result.
WIDTH LENGTH HEIGHT WEIGHT
(without hydraulic uid)
21.0 in.
(54.7 cm)
24.0 in.
(62.9 cm)
27.0 in.
(69.9 cm)
122.0 lbs.
(54.7 kg)
Troubleshooting
1. With Powerig® unit engine running, tool fails to
operate when trigger is depressed:
a. Loose or damaged control cord or connectors.
b. Loose or faulty hydraulic hose couplings.
c. Defective tool trigger assembly.
d.
e. Contamination in kick-down valve.
f. Broken hydraulic line, possibly under cover plate
g. Worn pump-motor coupling or loose/damaged shaft
h. Loose or damaged wires or connectors in Powerig
magneto/trigger/solenoid circuits.
i. Worn poppets or seals in directional valve (rebuild
using 129437 kit).
j. Contamination in or defective pilot valve.
k. Defective 130997 electrical assembly (includes resistor
and diodes).
l. Defective magneto stator.
m. Installation tool not functioning.
2. Tool does not return on release of trigger:
a. Loose or faulty hydraulic hose couplings.
b. Defective tool trigger assembly.
c. Contamination in kick-down valve.
d. Contaminated in or defective pilot valve
e. Loose or damaged wires or connectors in Powerig
magneto/trigger/solenoid circuits.
f. Installation tool not functioning.
3. Pump cavitation (noisy throughout installation cycle):
a.
b. Clogged suction strainer in reservoir.
c.
temperature
4. Tool operation is slow but entire cycle does occur:
a. Pump cavitation (see above)
b. Worn poppets or seals in directional valve (rebuild
using 129437 kit).
c.
d. Low engine shaft speed
e. Worn or defective hydraulic pump
control cord. Eliminate each possible cause until the defective circuit or part is located. Where possible, substitute known good parts
and correcting it.
5
913F Powerig® Unit (HK1191)
FIGURE 1:
The 913F uses a 2-stage pump. It will deliver
at low pressure (up to about 600 psi). The high volume
low pressure stage is then automatically unloaded, and
the pump continues on the high pressure stage up to
10,000 psi with a delivery of 115 cubic inches per minute.
The pump is driven by a 5 hp 3,600 rpm Honda gas
engine, which drives the small gear “A” in the direction
shown by the arrow, which in turn drives the large gear
“B”. The wobble plate “C” of the piston pump is driven
by a coupling connected to the shaft of the larger gear.
about 2,000 RPM to the wobble plate “C”. Rotation of the
wobble plate imparts reciprocating motion to the pistons
“D” & “E”. In the diagram, piston “E” is starting the intake
stroke and piston “D” the pressure stroke.
Intake oil is drawn into the gear pump at “F” and trapped
between the gear teeth and the housing. It is carried
around the periphery and discharged at the outlet “G”.
Pressures up to 600 psi can be developed by the gear
pump. This low pressure oil is discharged to the outlet
check valve “U” through spool “H” of the unloading valve
and check valve “J”. Back pressure developed by forcing
the oil through the check valve provides pressure to
supercharge the piston pump. Two functions are served
by supercharging the intake “K”.
On the intake stroke, oil is forced through the intake
same time, pressure forces the piston out as the wobble
plate recedes and assures contact at all times between
the pistons and the surface of the wobble plate. This
eliminates the need for springs or some other mechanical
means to retract the pistons. Piston “D” is starting the
pressure stroke. As the piston is forced into the cylinder
barrel, pressure is developed in the pressure chamber “R”.
Intake valve “L” closes and the discharge check valve “N”
is forced open, delivering oil from the piston pump to the
system which joins the oil from the gear pump at “O”.
FIGURE 2:
When the pressure builds up to the setting of the spring
of spool “H” shifts the spool to position #2. Port “H1” of
spool “H” is uncovered, and oil is directed through the
spool to the supercharge relief valve “Q”(set at about
200 psi) or just enough to feed the high pressure pump
without cavitation and to assure that the pistons follow
the cam plate.
the piston pump is bypassed to the reservoir at a low
pressure, reducing heat and releasing horsepower for the
development of high pressure. High pressure continues
to be developed by the piston pump and check valve “J”
When the tool trigger switch is depressed, 12 volts DC
activates the solenoid coil of the pilot valve. The pilot
is directed to the PULL pressure port of the installation
equipment.
When the tool trigger switch is released, the solenoid
coil is deactivated and the spring return of the pilot valve
directed to the RETURN pressure port of the installation
equipment.
Return pressure will build up as the tool returns and
the pressure setting of the “kick-down” relief valve, the
Principle of Operation
Figure 1 Figure 2
Also see Electrical and Hydraulic Schematic Diagrams on the next page.
6
913F Powerig® Unit (HK1191)
130996-W
130996-Y
130996
Magneto
Stator
508696-GRD
Terminal
Block
508696-N
Terminal
Block
508694-2 508694-1 505174-1
508696-L
Terminal
Block
130994
Hour
Meter
508695
#1
Diode
508694
Resistor
3 ohm 50W
508695
#2
Diode
HM2HM1
2
1
PGT-1
SOL-1
120332
Pilot Valve
Solenoid
505174-4
505174-6
SOL-2 PGT-2
508698-3
508698-6
NOTE:
505174-3 and 505174-6 will be joined
together with 104480 and grounded in
one location inside the solenoid valve.
130998-1 RS-1
130998
ON/OFF Rocker Switch
130998-2 RS-2 130993 KS-1 (Engine Kill Switch Lead)
Internal
Relief Valve
9200 psi
External
Relief Valve
(PULL Pressure
adjustment)
M
H.P.
L.P.
L.P.
Unloading
Valve
660 psi
Super Charge
Relief Valve
200 psi
Pilot Valve
T B
P A
P B
T A
Directional
Valve
“Kick-down”
Relief Valve
3000 psi
(RETURN Pressure
adjustment)
ELECTRICAL SCHEMATIC DIAGRAM
HYDRAULIC SCHEMATIC DIAGRAM
Figure 3
Electrical and Hydraulic Schematic Diagrams
7
913F Powerig® Unit (HK1191)
CHECKING AND ADJUSTING PRESSURES
Check PULL and RETURN pressures before use, before
troubleshooting, and after overhauling. See pressures
given in the specic tool instruction manual. To check
pressures, use T-124833CE Pressure Gauge and its
instruction manual.
ADJUSTING PULL PRESSURE
See the installation equipment manual for pressure rating.
1) Loosen the jam nut of the high pressure relief valve.
2) Turn the adjusting screw clockwise to increase PULL
pressure OR counterclockwise to decrease PULL pressure.
3) Tighten the jam nut after PULL pressure has been
adjusted.
4) Check PULL pressure. Follow instructions in the
appropriate section of this manual.
ADJUSTING RETURN PRESSURE
1. Loosen the jam nut on the kick-down valve.
2. Turn the adjusting screw clockwise to increase RETURN
pressure, or counterclockwise to decrease RETURN
pressure.
3. Tighten the jam nut on the kick-down valve after return
pressure has been adjusted.
4. Check RETURN pressure. Follow instructions in the
appropriate section of this manual.
Checking and Adjusting Pressures
WARNINGS:
Maximum PULL pressure is 8400 psi. Refer to
specic tool instruction manual for PULL and
RETURN pressures. Severe personal injury may
occur if excessive pressures cause violent failure
of equipment. Higher than normal pressures will
also cause premature wear of equipment.
If recommended maximum pressure is exceed-
ed, violent failure of fastening system may
occur. This may cause severe personal injury.
Operation
BEFORE EACH USE:
2) Inspect hoses for damage and wear. If hoses show wear
must be replaced.
3) Check the entire system and repair any leaks.
replace as required.
Be sure that:
1) Hose from PULL PRESSURE on the control panel runs to
the port stamped with a letter P on the tool.
2) Hose from RETURN PRESSURE on the control panel runs
to the port stamped with letter R on the tool.
Plug the control cable from the tool into the two-prong
socket on the Powerig Hydraulic Power Source. Press the tool
trigger switch and let the Powerig operate for a few minutes
nose assembly to the installation equipment. Fasteners may
now be installed. Follow instructions in the tool manual.
Operating Tools
Start the engine following instructions on the engine. Check
pressures and adjust as necessary. See the appropriate
sections in this manual. WARNINGS must be understood
before checking pressures. Connect hydraulic hoses from a
HUCK hydraulic tool to the Powerig Hydraulic Unit.
SERVICE
Introduction of foreign material into Hydraulic Unit will result
in poor performance and down time for repair. To avoid this,
observe the following good practices:
•
•
•
•
BEFORE USE
the sight gauge.
Preparation for Use
CAUTION: The Powerig®Hydraulic Unit is
shipped without hydraulic uid.
WARNINGS:
High pressure hydraulic uid escaping from pinhole leaks in hydraulic equipment can cause an injection injury which
could result in tissue damage, amputation or even death. Work gloves will not protect against pinhole leaks. Before
each use of hydraulic equipment, inspect with pressure relieved. Replace any worn or damaged hydraulic parts
immediately with items recommended for the application by the original manufacturer.
Hydraulic uid which penetrates the skin is highly toxic. If you experience an injection injury, seek medical attention
immediately. The sooner eective treatment is received the less chance long-term disability will occur.
8
913F Powerig® Unit (HK1191)
Maintenance
SPARE PARTS
Always keep spare parts on hand commensurate with the
number of Powerigs in service. Parts that should be available
to the service technician are: Pump-to-Motor Coupling, Relay,
Transformer, Pilot Valve, and Motor Brushes. See Spare Parts
and Accessories for part numbers.
PREVENTIVE MAINTENANCE:
Perform the following steps monthly during normal use:
Inspect hoses for signs of damage. Replace hoses if abrasion
Inspect during operation to detect any abnormal heating,
vibration or leakage.
DIRECTIONAL VALVE OVERHAUL
If overhaul of the directional valve is necessary, a valve repair
kit that has the spools, cartridges & poppets is 129437, is
available for purchase, and should be kept on hand. To rebuild
valve, follow instructions included with kit.
PUMP OVERHAUL:
If pump requires overhaul return it, or the complete unit, to
the nearest repair facility shown on the inside back cover.
ENGINE MAINTENANCE:
Check the oil in the hydraulic unit every 5 operating hours,
and before each use.
Thereafter, change it after every 100 hours of operation. If
environment, change the oil every 50 hours of operation. SEE
WARNING ABOVE. Unscrew the oil drain plug; tip the engine
toward the oil drain hole and drain completely. Replace the
required.
A dirty or clogged air cleaner results in noticeable loss of
engine power. Clean the reusable-type of air cleaner every
10 operating hours (more frequently if the unit is operating
in dusty or dirty environment). To clean, remove the air
cleaner and dip it in gasoline.
Remove and inspect the spark plug at each oil change. Keep
electrodes clean and free of carbon. Adjust electrode gap to
.030 inch. If electrodes are pitted or burned, or the ceramic
insulator is cracked, replace the spark plug. Before installing
a spark plug, coat its threads
lightly with graphite grease.
Notes:
1. Service more frequently
when used in dusty areas.
2. These items should be
serviced by Honda engine
service dealer, unless you
have the proper tools
and are mechanically
procient. Refer to the
Honda shop manual for
service procedures.
3. Engine oil: use 5W30 (0°F -
100°F ambient) or 10W-30
(20°F - 120°F ambient).
4. Use Huck Return Oil Filter.
5. Hydraulic uid: use 32AW
(0°F - 70°F ambient), 46AW
(30°F - 120°F ambient), or
ATF (30°F - 90°F ambient).
6. Use Huck Breather Vent
Filter.
7. If poppets show wear, use
Huck Directional Valve Kit
to replace poppets, seats &
seals.
8. If valve stem shows wear,
replace with Huck Valve
Stem.
WARNING: Before changing the oil,
DISCONNECT THE WIRE FROM THE SPARK
PLUG. Failure to do so may result in severe
personal injury and damage to the tool.
SERVICE PERIOD ACTION
BEFORE
EACH
USE
AFTER
FIRST20
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
200
HOURS
Engine Oil Check
Change 3)1) (3)
Engine Air Cleaner
Check
Clean 1)
Replace
Spark Plug
Check-
Adjust
Replace
Engine Cooling Fins, Underside
of Housing Clean
Combustion Chamber Clean
Engine Run Speed Check-
Adjust 2)
Engine Valve Clearance Check-
Adjust 2)
Fuel Tank and Fuel Filter Check 2)
Hydraulic Hose Fittings Check-Clean
Electrical Connections Check
Hydraulic Fluid Level, Fill Cap
Tight Check
Verify Pull & Return Pressure,
Tighten Adjustment Screw Jam
Nuts
Check
Tighten Cover Plate Screws Check
Tighten Screws on Engine Check
Hydraulic Fluid Filter Change 1) (4)
Change Hydraulic Fluid, Clean
Tank Change 1) (5)
Breather Vent Filter Change 1) (6)
Directional Valve Seals, Poppets
& Seats Check 7)
Check 8)
9
913F Powerig® Unit (HK1191)
T-GAUGE T-124833CE
A T-gauge is available for use when checking and adjusting
pressures, and when troubleshooting.
DIRECTIONAL VALVE KIT 129437
This kit contains all the seals and components necessary to
service directional valve 103596; including O-rings, spools,
back-up rings, cartridges, and poppets.
VALVE STEM 508708
RETURN OIL FILTER 508693
BREATHER VENT FILTER 508691
PUMP-TO-MOTOR COUPLING 103918
PILOT VALVE 120332
AUXILIARY SWITCH AND CONTROL CORD 113056
adjusting pressures and when troubleshooting.
HOSE AND CONTROL CORD KITS
of various lengths. Please contact your HUCK representative.
PUMP REBUILD PARTS
are recommended when the pump cannot build pressure
normally and requires rebuilding. Training assistance is
available for rebuilding pumps.
PUMP REBUILD KIT (FIGURE 9)130913KIT
This kit includes the O-rings, poppets, and spool to rebuild
the unloading valve and thrust bearings, and the races for
rebuilding the angle plates.
PUMP BARREL ASSEMBLY (FIGURE 10)131295
complete high-pressure piston pump assembly
Spare Parts and Accessories
10
913F Powerig® Unit (HK1191)
130989 Motor,
Pump, Base, &
Valve Assembly
Hydraulic Fluid
Fill Cap
External
Relief Valve
(PULL Pressure
Adjustment)
110687
Female
Connector
110438 Male Coupler &
502729 Hex Nipple
590056 Caution Tag
116602 Frame
Hydraulic Fluid
Level Gauge
Frame Footing Hardware:
116603 Rubber Foot
116604 Spacer
500028 Cap Screw
500171 Washer (inside foot)
500195 Washer (next to nut)
500217 Hex Nut
110439 Female Coupler &
504057 Hex Nipple
Apply Parker® Threadmate™
(HUCK p/n 508567) to threads
per mfr. instructions. Tighten
to finger-tight condition first;
then wrench-tight 2-3 turns more.
Kick-down
Relief Valve
(RETURN
Pressure
Adjustment)
Apply Parker® Threadmate™
(HUCK p/n 508567) to threads
per mfr. instructions. Tighten
to finger-tight condition first;
then wrench-tight 2-3 turns more.
590132 Caution
PULL Pressure Sticker
590133 Caution
RETURN Pressure Sticker
!CAUTIONStickers&Tag
mustremain inplace,clean,
andreadable atall times.
Figure 4
General Components Information
11
913F Powerig® Unit (HK1191)
103918 Pump-to-Motor Coupling
508801
Cap Screw (2)
REPLACE EXISTING
SCREWS FROM ENGINE
508689 O-ring
131309 Engine Mounting Ring
500194 Lockwasher (3)
500121 Cap Screw (3)
115767 Ball Bearing
131311 Curved Cover
130992
508845 Setscrew (2)
Apply Loctite® 243™ Blue Threadlocker
(Huck p/n 508567) and torque to 100-110 inch pounds
INSTALL SCREW ON SHAFT SIDE FIRST.
508794 Terminal (4)
508844 Cap Screw (2)
Apply Loctite® 569™
Torque to 55-60 inch pounds
508856 Cap Screw (4)
Torque to 110-125 inch pounds
130997 Electrical Assembly
504289 Flat Head Screw (2)
508863 Dowel Pin (2)
508796
Spacer
130998 ON/OFF
Rocker Switch
508795
Angle Bracket
508797 Lockwasher (2)
508800 ON/OFF Decal 500083 Cap Screw (3)
Torque to 90-100 inch pounds
500170 Flat Washer (3)
508851
Terminal Ring
MOTOR GROUND
508867 Button Head Screw (2)
508854 Loop
Clamp (3)
131310 Curved
Cover with Hole
508864 Round
Machine Screw (8)
508865 Grommet
502467 Button Head Screw (2)
130994 Hour Meter
130995 Magneto Flywheel
130996 Magneto Stator
131308 Stator Mounting Ring
508862 Button Head Screw (6)
Apply Loctite® 569™
Torque to 55-60 inch pounds
STAKE AT EXTENSION SHAFT.
508868 Cable Clamp (2)
508855 Flag Terminal (2)
508866 Woodruff Key
130993
Throttle Motor 5 HP
Figure 5
130989 Motor, Pump, Base. Valve Components (1 of 2)
SEE CONTINUED
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130989_revC
12
913F Powerig® Unit (HK1191)
130989 Motor, Pump, Base. Valve Components (1 of 2)
505299 Strain Relief (2)
508691 Breather Vent Filter
590542 DANGER Sticker (2)
500072 Cap Screw (10)
508672 Copper Washer (10)
Torque screws to 40-45 inch pounds
Verify torque after installation
of engine and valve assemblies
110687 Female
Connector
130991 Cover Plate
Assembly (See Figure 7)
103596
Directional Valve
(See Figure 8)
508853 Plug
508848
Cable
508692 Oil
Level Sight Gauge
130999
Reservoir
120332
Pilot Valve
130979
Gasket
500074
Cap Screw (4)
Torque screws to
90-110 inch pounds
103904 Drain Tube
508849 Elbow
Note orientation
508850 Nipple
103599 Pull &
Return Manifold
Torque this Screw to
80-100 inch pounds
508843 Dust
Cover Plug (2)
502729
504057
110438 Male
Quick Disconnect
110439 Female
Quick Disconnect
502402
Reducing
Bushing
508847
Straight
Tube
Connector
508859 Filter Tube 508693
Return
Oil Filter
502728
508858 Filter
Head Assembly
INSTALL WITH
ARROW DOWN
508846 Straight Connector
508857 Bulkhead Fitting
INSTALL FROM BOTTOM OF COVERPLATE:
LOCKWASHER ON BOTTOM; NUT ON TOP
508860
130861 Kick Down Relief Valve
590553 SPX Nameplate
502991 Drive Screw (4)
508861 Male Adapter
Figure 6
SEE CONTINUED
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130989_revC
13
913F Powerig® Unit (HK1191)
130991 Cover Plate Assembly
508712 Tube
508722 Accumulator Tube
504157 Tube Connector
103903 Accumulator
508707 Valve Connector
508721
508711 Spacer
508699 Tube
Sleeve (2)
508700 Tube Nut (2)
508918 Tube Assembly
(This Powerig comes shipped
with an extra tube assembly.)
508713 Relief
Valve Body
508720 Elbow
103900 Check and Relief Valve
508708 Valve Stem
508701 Spring
508710 Spring Guide
500778 O-ring
508709 Valve Cap
500237 Nut
500138 Cap Screw
508717 Valve Knob
501084 Back-up Ring
500778 O-ring
508723 Cover Plate
500776 O-ring
507544 Intake Screen
504711 O-ring
504711 O-ring
508719 Suction Line
508718 Straight Connector
130913 Basic Pump
(See Figure 9)
500073 Cap Screw (3)
1/4-20
500115 Cap Screw (2)
1/4-28
Torque to 130-180 inch pounds
Torque to 60-70 foot pounds
Torque to 60-70 foot pounds
508877 Straight Connector
Figure 7
130991_revE
14
913F Powerig® Unit (HK1191)
103596 Directional Valve
500781
O-Ring
500781
O-Ring
500781
O-Ring
4 places
500776
O-Ring
2 places
501082
Back-up Ring
2 places
112625 Pilot
Valve Adapter
131153
Valve
End Cap
500774
O-Ring
4 places
131155
Valve Body
500774
O-Ring
4 places
501087
Back-up Ring
8 places
508790
Plug
500774
O-Ring
4 places
131148 Cartridge
4 places
500782
O-Ring
4 places
501088
Back-up Ring
4 places
501082
Back-up Ring
2 places
500776
O-Ring
2 places
131150
Poppet
2 places
131152
Valve
Piston
131149
Spool
4 places
508789
Spring
(4 places)
508791
Washer
(4 places)
500063 Cap Screw
500066 Cap Screw (8 places)
131155 Valve Body
103599 Manifold
500076
Cap Screw
(2 places)
500778
O-Ring 4 places
501084
Back-up Ring 4 places
500778 O-Ring
131151 Bushing (2 places)
131153
End Cap
Components with BOLD part numbers are included in the 129437 Directional Valve Kit.
Components with ITALICIZED part numbers are sold separately, and are not included in the Directional Valve Kit.
Figure 8
103596_revC
15
913F Powerig® Unit (HK1191)
130913 Basic Pump
Figure 9
130913_revB
(See Figure 10)
16
913F Powerig® Unit (HK1191)
131295 Pump Barrel Assembly
Figure 10
131295_revA
17
913F Powerig® Unit (HK1191)
Limited Warranties
Limited Lifetime Warranty on BobTail® Tools:
Huck International, Inc. warrants to the original purchaser
that its BobTail® installation tools manufactured after
12/1/2016 shall be free from defects in materials and
workmanship for its useful lifetime. This warranty does
not cover special order / non-standard products, or part
failure due to normal wear, tool abuse or misapplication,
or user non-compliance with the service requirements and
conditions detailed in the product literature.
Two Year Limited Warranty on Installation Tools:
Huck International, Inc. warrants that its installation tools
and Powerig®hydraulic power sources manufactured after
December 1, 2016 shall be free from defects in materials
and workmanship for a period of two years from date of
purchase by the end user. This warranty does not cover
special order / non-standard products, or part failure due
to normal wear, tool abuse or misapplication, or user non-
compliance with the service requirements and conditions
detailed in the product literature.
90 Day Limited Warranty on Nose Assemblies and
Accessories:
Huck International, Inc. warrants that its nose assemblies
and accessories shall be free from defects in materials
and workmanship for a period of 90 days from date of
purchase by the end user. This warranty does not cover
special clearance noses, or special order / non-standard
product, or part failure due to normal wear, abuse or
misapplication, or user non-compliance with the service
requirements and conditions detailed in the product
literature.
Useful lifetime
replacement is required due to either normal in-service
wear, or as part of a complete overhaul. Determination is
made on a case-by case basis upon return of parts to Huck
International, Inc. for evaluation.
Tooling, Part(s) and Other Items not manufactured by
Huck:
HUCK makes no warranty with respect to the tooling,
part(s), or other items manufactured by third parties. HUCK
to the condition, design, operation, merchantability, or
not manufactured by HUCK. HUCK shall not be liable for
any loss or damage, directly or indirectly, arising from the
use of such tooling, part(s), or other items or breach of
warranty or for any claim for incidental or consequential
damages.
Huck shall not be liable for any loss or damage resulting
or reasons beyond the control of the Huck or its suppliers.
Huck Installation Equipment:
Huck International, Inc. reserves the right to make changes
without notice.
Huck Installation Equipment should be serviced by trained
service technicians only.
Always give the serial number of the equipment when
corresponding or ordering service parts.
Complete repair facilities are maintained by Huck
below.
Eastern
One Corporate Drive Kingston, New York 12401-0250
Telephone (845) 331-7300 FAX (845) 334-7333
Outside USA and Canada
Contact your nearest Huck International location (see
reverse).
In addition to the above repair facilities, there are
Authorized Tool Service Centers (ATSC’s) located
repair services, spare parts, Service Parts Kits, Service
Tool Kits and Nose Assemblies. Please contact your Huck
Representative or the nearest Huck International location
(see reverse) for the ATSC in your area.
Arconic Inc. (NYSE: ARNC) creates breakthrough products
that shape industries. Working in close partnership with our
Through the ingenuity of our people and cutting-edge advanced
manufacturing, we deliver these products at a quality and
CERTIFIED
MANAGEMENT
SYSTEM
ISO 9001-2015
ISO 14001-2015
© 2018 Huck International, Inc.
Arconic Fastening Systems
Kingston Operations
1 Corporate Drive, Kingston, NY 12401
Tel: 800-431-3091 • Fax: 845-334-7333
www.afshuck.net/us
INDUSTRIAL NORTH AMERICA
Kingston Operations
1 Corporate Drive
Kingston, NY 12401
Tel: +1-800-278-4825
Tracy Operations
1925 North MacArthur Drive
Tracy, CA 95376
Tel: +1-800-826-2884
Waco Operations
8001 Imperial Drive
Waco, TX 76714-8117
Tel: +1-800-388-4825
INDUSTRIAL GLOBAL
Kolkata Operations
Unit No. 28, 2nd Floor,
55/1, Chowringhee Road,
Kolkata 700071, West Bengal, India
Tel: +91-33-40699170
Tel: +91-33-40699180
Melbourne Operations
1508 Centre Road
Clayton, Victoria
Australia 3168
Tel: +613-8545-3333
São Paulo Operations
Rodovia Anhanguera, s/n, KM 17,
Anhanguera - Galpão 1 Seção III
Tel: +55-11-3583-7061
Suzhou Operations
58 Yinsheng Road,
SIP Suzhou, Jiangsu
215126 China
Tel: +86-512-62863800-8888
Telford Operations
Telford, Shropshire
England TF3 3BQ
Tel: +44-1952-290011
Tokyo Operations (Japan and Korea)
1013 Hibiya U-1 Bldg.
Uchisaiwai-cho 1-1-7
Chiyoda-ku, Tokyo
100-0011 Japan
Tel: +81-3-3539-6594
AEROSPACE NORTH AMERICA
Kingston Operations
1 Corporate Drive
Kingston, NY 12401
Tel: +1-800-278-4825
Simi Valley Operations
3990A Heritage Oak Court
Simi Valley, CA 93063
Tel: 805 527 3600
www.afs-simivalley.com
AEROSPACE GLOBAL
Aichach Operations
Robert-Bosch Str. 4
Aichach 86551
Germany
Tel: +49-8251-8757-0
Cergy Operations
15 Rue du Petit Albi
F-95611 Cergy Pontoise
France
Tel: +33-1-34-33-98-00
Hong Kong Operations
27th Floor, 88 Hing Fat Street
Causeway Bay
Hong Kong, China
Tel: +852-2864-2012
Arconic Fastening Systems Tooling Support Locations
Huck provides technical assistance
regarding the use and application of
Huck fasteners and tooling. NOTICE: The
information contained in this publication
is only for general guidance with regard
to properties of the products shown and/
or the means for selecting such products,
and is not intended to create any warranty,
only in Huck’s written quotations, acknowledgments, and/
or purchase orders. It is recommended that the user secure
application and/or use of such products.
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