Ares F.50 R Series User manual
ARES (Italia) S.r.l.
C.so Novara, 115 - 27029 VIGEVANO (PV) - ITALY
Tel. +39 0381 326642 r.a. - Fax. +39 0381 325453
Web: www.aresitalia.info
E-mail: info@aresitalia.info
F50-70 R Inglese CE PLC 2012.pub
CLICKING PRESS WITH
MOTORIZED ARM
Series
F.50
R
F.56
R
F.60
R
F.65
R
F.70
R
Serial N
Main voltage
Year of construction
Max cutting force
DECLARATION OF CONFORMITY CE
(Machinery Directive 2006/42/EC - Annex II-A)
The ARES ITALIA Srl, Vigevano (PV) - Corso Novara, 115
Declare under our sole responsibility that the new machine:
COMPLIES WITH THE PROVISIONS OF:
Direttiva 2006/42/CE
Direttiva 2014/35/CE
Direttiva 2014/30/CE
Norme EN 292 I/II
Norme EN 12004
Responsible Technical Document
Sig. Baschirotto Franco, Via Binasco, 13 - Vigevano (PV)
Vigevano, ________________
ARES ITALIA S.r.l.
Technical Manager
Baschirotto Franco
TYPE
RANGE
SERIAL NUMBER
YEAR OF CONSTRUCTION
Instruction Manual Pag. 3
ARES ITALIA SRL
Declaration of conformity
Warranties Provided 4
General Information 4
Machie Ideificai 5
General Safety Regulations 6
Transport and Handling 7-8
Preliminary checks 9
Starting and Stopping 9
Residual risks 9
Touch screen instructions 10
Control bar (optional) 12
Setting Controls 13
Instructions for punching 14
Maintenance of the clicking press 15-16
Technical characteristics 17
Measures and dimension 18-19
Oil-hydraulic diagram 20
Base unit 21
Beam rotation unit 22
Rotating arm unit 23
Oil-hydraulic unit 24
Control bar unit 25
Control and security unit 26
Electrical drawings 27
INDEX
Instruction Manual Pag. 4
ARES ITALIA SRL
MACHINE WARRANTY
ARES ITALIA S.r.l. undertakes to supply machinery which is free of any faulty parts which can
compromise the performance and use for which the machine was designed.
It will not be held responsible for any faulty electrical or electronic parts, or for any parts which
deteriorate due to normal wear and machine use such as gaskets and seals, fuses, micro switches, etc.
The dealer will not be held responsible for any damage caused by use not included in the instructions in
this manual, or caused by negligence or incorrect use. The company will also not be held responsible for
any unauthorised modifications or changes made to the machine by the purchaser, who then becomes
responsible for the machine.
The machine is delivered to the customer already tested.
This machine is covered by warranty in accordance with the regulations of the EEC. All parts replaced
during this period are covered by the warranty until its expiry date. To benefit of the warranty
conditions, the purchaser must inform the manufacturer of any faulty parts or construction in writing 10
days of the subjective survey and accurate testing of the machine. He must also agree to reasonable
control checks by the dealer, and return the faulty parts which are the source of complaint, to the
manufacturer, if requested.
When received the complaint from the purchaser, the dealer will, at his own expense, provide for one of
the following:
a) replace the damaged part
b) have the replacement made by other technician
Where the disservice was caused by the dealer, any allowance cannot exceed the sum equivalent to
items a and b, described above.
The elaceme ill be delieed e k fm he maface la. I cae a ieei b
a technician is necessary, all costs will be charged.
The machine measurements and technical data included in this manual are not binding, and can
be updated at any time without prior notice from the manufacturer.
GENERAL INFORMATION
Before using the machine, please take care to read all the instructions included in this manual, as well as
the information included on the plate attached to the machine. This instruction manual was drawn up for
c a, ad cdd a a ac, a a a a
mechanical, pneumatic or electrical part. Therefore, for obvious reasons, please keep the manual near
the machine, on hand for easy reference at all times.
T ac dd a c ad a;
ONLY for maintenance !
Before any work or maintenance operations, the machine must be disconnected from the main voltage
The Constructor b d b ad ca b c d.
Instruction Manual Pag. 5
ARES ITALIA SRL
ACHIE IDEIFICAI
The CE label applied to the machine allows the identification of:
Bd a ad ac ada
Type of machine
Mac d
Mac a b
Year of manufacturing
Motor voltage
Voltage to connected
It is absolutely forbidden to ablate, change, or affect the data reported on the plate label . In case where
b accd CE a daad, C ba da
Builder Firm.
A c cc , a a a cd c d ad a
there are no damages to the machine or missing components. In such a case, inform immediately the
builder Firm and the eventual forwarder.
For any request of information or assistance, please always quote the registration number and the year of
manufacturing of the clicking press.
Before connecting the machine, verify that the line voltage is corresponding to the one specified in the
CE label. In case of a different calibration or of differences in working voltage, consult the maker or
the dealer.
CE label
Pic. 1
ARES (Italia) SRL
VIGEVANO Italy - C.so Novara, 115
Serie
Modello
Matricola
Anno di fabbricaz.
Motore
Collegato a
Pressione Bar
V.
kW.
N.
Instruction Manual Pag. 6
ARES ITALIA SRL
GENERAL SAFETY REGULATIONS
Before starting up the machine, or carrying out any maintenance operations, it is essential that the
chapters relative to each operation be read carefully; in particular, please read transport and
handling instructions, connection to main electrical supply, and use and maintenance instructions
with care.
In order to safeguard the operators working on the machine from any injury, please ensure that personnel
obey all the safety instructions provided below with the utmost care:
No other personnel must approach or remain near the press while it is running.
When the press is running, never place the hands between the cutting plate and the mobile arm (for
example: in order to change die position). This must also be observed while the machine is being
switched off, since the oil pressure which supports the mobile arm will be released and the press head
will descend.
Never wear clothing or jewellery which can provoke a risk of injury when working on the machine
( e.g.: wide or flapping clothing, scarves, ties, or wide cuffed sleeves).
Never place any tools or other objects not directly used for the work in hand on the cutting plate or
the mobile arm. Vessels containing liquid or beverages can spill into the electrical box causing severe
electrical shock.
All interventions for adjustment settings and maintenance must be carried out by qualified personnel
and only after the machine has been disconnected from the main line current.
Never remove the labels attached to the machine and always respect the warnings printed on these
labels. If they are damaged in any way, the labels must be replaced for safety reasons.
Never change or modify any of the protective covers or shields on the machine (protective panels, end
-of-stroke blocks, pressure switches, etc.) nor any of the safety devices provided to protect the
operator from injury. It is severely forbidden to tamper with the electrical installation or modify it in
any way without the permission of the manufacturer. If these instructions are not followed as
described, the machine is no longer covered by the guarantee. All results from lack of respect of these
regulations and standards (machine damage, injury to personnel, etc.) will be the total responsibility
of the customer.
To clean the machine, never use strong water jets, solvents, gasoline, or any type of corrosive
substance. Use only soft cloths soaked in detergent liquid, and when cleaning the electrical command
panel, use a brush to remove the dust from the less accessible areas.
When carrying out machine maintenance, warn all personnel not to use the machine. While
maintenance operations are underway, and whenever the press is being used, the operator must
always remain near the machine.
When any machine components need replacing, request original spare parts from the manufacturer or
from the authorised sales agent.
This press has been designed and built for die cutting flexible and semi-rigid materials. Never attempt to
cut other types of material on this machine such as:metal, wood, hard plastics, bakelite, or any materials
containing toxic waste or dust such as asbestos. Take care to check that the interior of the material to be
cut does not contain metal meshing or similar, which will not only damage the dies, but also cause
violent splinter flying.
When you turn off the machine, the motor takes about 1 minute to stop completely. After this time, the
arm will start to descend slowly. During the descent of the mobile arm, keep hands well clear of the
machine to avoid crushing between the arm and the cutting plate.
Instruction Manual Pag. 7
ARES ITALIA SRL
TRANSPORTATION AND HANDLING
All the area covered by the handling of the clicking press, including the area occupied from the
transportation mean, must be inspection before in order to acknowledge and remove the objects that
might pose a problem to the unloading.
The clicking press, based on the delivery request, is sent on wooden pallets, covered either by a plastic protective
case or by a wooden crate or cage. The plastic case only protects the machine from dust or humidity during
transportation, does not protect the machine from impacts during handling. The clicking press is bolted in three
points on the pallet or at the base of the cage.
The handling of the clicking press at round level can be safety made with a forklift appropriate to the
weight of the clicking press (check the Technical Characteristics Paragraph).
Clicking press on pallet
If the clicking press to be lifted is anchored only on the pallet, the lifting ropes or chains must be
adjusted by fixing them to the eye bolts (Pic. 1). Do not lift the machine passing the ropes or the
bands around the movable arm, both to avoid damaging the internal devices and to avoid rotations of
the arm with consequent unbalance of the suspended load and beginning to oscillate in an uncontrollable
and dangerous manner. Proceed slowly to initially lift so that the clicking press will reach its equilibrium
without counter strokes or noticeable swinging. Make certain that no one who is not responsible for
handling stops nearby the manoeuvring area.
Do not remove the security item until the clicking press has not been positioned in the working
place; this assure the impossibility for the arm to move during the handling.
Pic. 2
Safety element
Eye bolt
Pallet
Pallet block
Lifting belt
Instruction Manual Pag. 8
ARES ITALIA SRL
TRANSPORT AND DISPLACEMENT
Machine in wooden cage or crate
When the machine is delivered in a wooden crate or cage, it must be raised by means of suitable chains
cab (S aaa TECHNICAL INFORMATION).
The chains or cables must be passed under the packing crate in the points shown by the arrows in the
drawing (Pic. 3). To place the press in position, proceed as follows:
1) Remove the wooden cage or crate and the protective film.
2) Remove the three bolts fixing the machine to the pallet.
3) Lift the machine, remove the pallet and put the machine on a forklift truck.
Before placing the press in position, check that the floor being flat and clean; possibly remove oil
or viscous liquids. The machine does not need to be fixed to the floor; where necessary, it is
sufficient to insert pieces of rubber thicknesses between the feet and the floor. The thicknesses
must have the correct degree of hardness: if they are too soft the weight of the machine will flatten
them and they will loose their absorbing effect; if they are too hard, the machine will move on the
floor.
4) Lower the machine in its position.
POINT FOR PASSING CHAINS/ROPES
Pic. 3
Instruction Manual Pag. 9
ARES ITALIA SRL
01
Pic. 5
1
PRELIMINARY CONTROL CHECKS
In order to check on any damage the machine may have
suffered during transport, control the condition of the press
commands (at least from the outside) and check for any oil
leakage.
Before connecting the machine to the main line, check that the
voltage is the same as that of the machine printed on the plate
attached to the electrical box. If the voltage or frequency is
different from that of the main line, ask advice from the
manufacturer or the sales agent.
ATTENTION! According to the agreement made with the
customer, the press can be delivered with or without the
hydraulic oil load. Never start the machine until the oil level
has been carefully checked to be sure it is correct for machine
function.
The oil tank is filled through the opening on the left hand side
of the press (Pic. 4) after removal of the protection shield.
Pour the hydraulic oil into the tank till it reaches a level of
about 3 centimetres under the lip of the opening. (See paragraph TECHNICAL INFORMATION for
the type of oil to be used.) Do not open the right hand side cap as this will empty the oil in the tank.
Oil level - 30 mm
Pic. 4
MACHINE STOP AND START UP
To start up the machine, turn the ignition switch 1 to
position I (Pic. 5). If the mobile arm rises, the
rotation direction is correct, if the arm does not rise,
the electrical phase wires must be inverted.
To ac c 1 0 position.
RESIDUAL RISKS
When you turn off the machine, the motor takes about
1 minute to stop completely. After this time, the arm
will start to descend slowly. During the descent of
the mobile arm, keep hands well clear of the
machine to avoid crushing between the arm and
the cutting plate.
Instruction Manual Pag. 10
ARES ITALIA SRL
TOUCH SCREEN INSTRUCTIONS
LED
The machine is equipped with a multifunction touch screen keypad to set the operating parameters;
when the machine is turned on (switch in position "1") the following screen appears:
The control panel has three LEDs:
PWR - Touch screen lit
CPU - CPU running
COM - Communication between PLC and touch screen
In the bottom corners of the touch screen are buttons for "Change screen" (next / previous screen); there
are four different screens.
To start the engine press the green button "1", then go to the next screen ("arrows" in the lower corners)
to set the parameters.
T c S c a c c b d; c c
highlighted with a colored square. After choosing the cut type, press the button "Change screen" to
access the cutting parameters.
- T T; it is usually used with punches of identical heights, and allows a very precise cut
adjustment. By changing the cutting parameters you adjust the length of the descent of the arm.
- P P; the selected pressure is applied when the arm rests on the die.
Setting
cut type
Timer cut - T
Pressure cut - P
To Setting screen
(manufacturer
only)
Change
screen
Start motor
Stop motor
Key Buzzer
Change
screen
Instruction Manual Pag. 11
ARES ITALIA SRL
TOUCH SCREEN INSTRUCTIONS (continued)
Start moving delay (0 - 12): press the "+" and "-" to increase or decrease the waiting time before flag
returning rest lateral position. The adjustment of the return time is required when you must cut some soft
material with high thickness by a cutting stroke rather long; adjustment to the minimum value is
indicated for the cutting of material with reduced thickness (leather, cardboard, leather, etc.), as it
involves a speeding up of the cutting cycle.
Cutting force: increasing this value will increase the length of descent of the flag (if you set up timer
cut "T") or cutting force (if you set the pressure cut "P").
The cutting force must be proportional to the size of the die and the type of material to be cut.
If you set the timer cut "T", set the flag above the die, leaving enough
space for moving the arm back after cutting; initially set a cutoff value
very low to avoid damage and check whether the vertical movement of
the arm is enough to make the cut; if necessary, gradually increase the
cutoff value to obtain the desired punching. You can choose cutoff
values between 0 and 99: press the "+" and "-" to increase or decrease
the cutting force; alternatively, pressing centrally on the set value, a
numeric keypad will appear and you can enter directly the desired value (must be confirmed with the
Enter ke, can delee he nmbe ing a "" cancel he eain back he ei
screen by pressing "X").
If you set the pressure cut "P", you can choose values between 0 and the maximum pressing value:
press the "+" and "-" to increase or decrease the cutting force (the numeric keypad is not available).
P ON-OFF Counter ca ab dab c; c ON,
c ad ca a C ( a b ca/dca
aa b + ad -).
P b Preset counter aa a b ad ca a ac
shots.
T b Reset counter c.
Setting cut
parameters
Start moving
delay
Cutting force
Counter
Counter
preset
Reset
counter
Counter
OFF - ON
Instruction Manual Pag. 12
ARES ITALIA SRL
TOUCH SCREEN INSTRUCTIONS (continued)
I b ac MG/TA c d bd ac.
Longitudinal displacement of the head are controlled by the buttons:
MOVEMENT AHEAD: Toward the operator )Press the buttons 1SX and 1DX..
MOVEMENT BACK: Press the buttons 1SX and 2.
TO CUT: Press the buttons 1SX-1DX-4.
There is provided the use of both hands for operating the machine, because the buttons are configurated
as two-hand(thwy must be pressed simultaneously to get moving and lowering of the head).
1 2
3
Sc I/O PLC ca b
used as diagnostics of the system;
each icon can have 2 states;green or
red the first means the circuit is clo-
sed and the relative component is re-
ady to work,the second state means
the circuit is open there is no power.
CONTROLLER FIXED (OPTIONAL)
Instruction Manual Pag. 13
ARES ITALIA SRL
SETTING CONTROLS
1) Main switch.
2) Right handle.
3) Left handle.
4) Handwheel for height setting
Rotating the switch 1 I ad
I b c c a .
When motor rotation has reached its maximum rate,
the mobile arm will rise to the height previously set
using the handwheel 4 (pic. 6).
Move the wheel to adjust the arm stroke from the
cutting standby position to the contact with the die:
CLOCKWISE arm will go down
COUNTER-CLOCKWISE arm will go up
Do not force handwheel rotation at the end of either
setting to avoid damaging the mechanism. When the
arm is being lowered, keep hands well clear of the
machine to avoid crushing between the arm and
the cutting plate.
When the arm is raised in work position, it can be
rotated both to the left and right using the two handles
which contain the push-buttons that control the die
cutting action. This is a two-handed control system;
both buttons must be pressed at the same time to lower
the mobile arm. If the buttons are pressed with a
difference of more than three tenths of a second , the
lowering action is deactivated.
It is impossible to activate the press using a single
button.
The release of one or both buttons will provoke the arrest of the rotation or of the descent action and the
a ; a S D
button is released.
When the work cycle on the press is completed, turn the switch 1 bac 0 , ad d a
the machine unattended until the arm has returned to its rest position.
RIGHT HANDLE LEFT HANDLE
01
3
4
2
1
Pic. 6
Pic. 7
E
T (giallo)
S (rosso)
D (blu)
S (red) = beam left rotation button
(press with E button)
D (blue) = beam right rotation button
(press with E button)
T (yellow) = cutting button
(press with E button)
E = confirmation button (bimanual)
T (yellow)
S (red)
D (blue)
Instruction Manual Pag. 14
ARES ITALIA SRL
DIE CUTTING INSTRUCTIONS
1) T a c I a ac.
2) P I b c c a ; a .
3) Ra a d a b; a ; ad
material to be cut, and place the dies on top of the material.
4) Turn the arm so that it covers the whole die; turn the handwheel 4 in a clockwise direction (pic. 6) to
bring the arm down to 10 mm from the die.
5) Set the cutting pressure on the touch screen, according to the type of cutting die and material to be
cut.
6) Press the T + E buttons at the same time to command cutting action.
7) After cutting, holding the buttons above, the arm raises and rotates, returning to the standby position,
outside the working plane, in order to remove the cut material.
Light curtains installed on the side stops the cutting cycle and the arm rotation in the event of
accidental intrusion within the work area.
Instruction Manual Pag. 15
ARES ITALIA SRL
CLICKING PRESS MAINTENANCE INSTRUCTIONS
In order to preserve the working life and efficiency of the machine, certain regular maintenance
operations must be carried out as follows:
The cutting block (Pic. 8) must be turned upside down every six working days to provide uniform
wear. When a hollow of approximately 2 mm is formed, the block must be planed flat.
The aluminium plate (Pic. 8) attached to the arm must be rotated 180° at least every two months of
machine work life, to make wear as uniform as possible and to maintain the plate reasonably flat.
During die cutting operations, dust is formed by the cut material. This dust deposits on the seal
ring (Pic. 8) of the column. With time, this dust forms a sponge effect, absorbing the oil on the
column, depositing a coat of oil on the seal ring similar to an oil leak. The area around the ring
must be cleaned once a month.
Dust and small cut material waste penetrate in the air vents to the motor and under the base of the
press at floor level where they stay blocking the motor cooling air circulation, risking electrical
motor overheating and burning. At least every six months clean inside the motor area carefully,
after removing the front protection shield.
Regularly clean cut material dust or debris from the buttons and knobs on the control handles and
light curtains.
IMPORTANT: The safety light curtains must be cleaned every day.
Aluminium plate
Pic. 8
Cutting block
Seal ring
Instruction Manual Pag. 16
ARES ITALIA SRL
CLICKING PRESS MAINTENANCE INSTRUCTIONS
(CONTINUED FROM PREVIOUS PAGE)
Replacement of hydraulic oil
A aa a ad
under the pump must be replaced. To carry out this
operation, remove the shield on the left side of the
machine base (Pic. 9) and siphon out all the oil using a
small pump, such as the mechanical pumps used for
application on portable hand drills. At this point, the right
hand shield can be removed for better access to the oil
tank. Clean thoroughly to remove all deposit from the
bottom of the tank.
The filter can be removed by gripping it with the right
hand and pushing it towards the bottom of the oil tank,
pressing down on the spring which maintains it inserted
inside the pump suction opening.
For all physical-chemical characteristics of the oil to be
used on the machine, please refer to the unified mark
ISO 46 3,8 E 50C easily recognised by all
hydraulic oil retailers.
Cc aaa TECHNICAL INFORMATION
for the amount of oil necessary, and refer to the paragraph
PRELIMINARY CHECKS ,
remembering that as a rule, while the press is running, the
oil circulation should not create turbulence with the air
present in the tank.
According to environmental rulings, all waste oil must
be collected in adequate containers and delivered to
specialists in the disposal of polluting substances.
Pump
Suction hose
Oil filter
Filter spring
Spring block screw
Shield
Pic. 9
Instruction Manual Pag. 17
ARES ITALIA SRL
TECHNICAL INFORMATION
Oil - unified denomination ISO 46 3,8° ENGLER a 50° C.
F.50 R F.56 R F.60 R F.65 R F.70 R
Maximum power Ton. 27 27 27 27 27
Maximum stroke mm. 100 100 100 100 100
Working table mm. 900 x 450 900 x 450 1.000 x 500 1.000 x 500 1.200 x 500
A d mm. 380 500 500 380 500
A d mm./sec. 92 92 92 92 92
Noise level dbA 67/70 67/70 67/70 67/70 67/70
Pump motor power CV/kW 1.5 / 1.1 1.5 / 1.1 1.5 / 1.1 1.5 / 1.1 1.5 / 1.1
Beam rotation
Motor power CV/kW 0.75 / 0.55 0.75 / 0.55 0.55 / 0.75 0.55 / 0.75 0.55 / 0.75
Oil tank capacity Litres 42 42 42 42 42
Net weight with oil
(with lamp and guards) kg. 930 970 990 950 1.050
Weigth with pallet kg. 950 990 1.010 970 1.070
Dimension machine
Assembled
(with lamp and guards)
mm.
Width 1.900
Depth 1.500
Height 2.100
Gross weight with
Marittime packing kg. 1.050 1.090 1.010 1.070 1.170
Dimension with
Marittime packing mm.
L = 1.050
P = 1.150
H = 1.570
L = 1.050
P = 1.150
H = 1.570
L = 1.150
P = 1.150
H = 1.570
L = 1.150
P = 1.150
H = 1.570
L = 1.350
P = 1.150
H = 1.570
Instruction Manual Pag. 18
ARES ITALIA SRL
MACHINE MEASUREMENTS
DIMENSIONS IN MILLIMETERS
b
a
c
d
e
SERIES a b c d e
F.50 R 1900 1500 450 380 900
F.56 R 1900 1500 450 500 900
F.60 R 1900 1500 500 500 1000
F.65 R 1900 1500 500 380 1000
F.70 R 1900 1500 500 500 1200
Instruction Manual Pag. 19
ARES ITALIA SRL
A B ( min / max ) C D ( min / max )
960 40 / 140 2100 1950 / 2050
A
C
B
MACHINE MEASUREMENTS
DIMENSIONS IN MILLIMETERS
Instruction Manual Pag. 20
ARES ITALIA SRL
HYDRAULIC OIL CIRCUIT LAYOUT DRAWING
11 Max pressure valve
1
2
3
12
11
Press switch
12
4
5
6
7
8
10
9
Discharge passage4
Down-stroke passage
Adjustment stroke valve
Cylinder arm up-stroke
Cylinder arm down-stroke
Up-stroke passage
8
10
9
Piston
6
7
5
Electrovalve
Description
Pump
Filter
2
3
1
N°
This manual suits for next models
4
Table of contents
Other Ares Power Tools manuals
