ARI-Armaturen ARI-PREMIO 2.2 kN User manual

Rev. 0040501000 4706 englisch
Operating and Installation Instructions
Thrust actuator ARI-PREMIO
Contents
1.0 General information on operating instructions...................................................................................... 3
2.0 Notes on possible dangers ...................................................................................................................... 3
2.1 Significance of symbols ......................................................................................................................... 3
2.2 Explanatory notes on safety information................................................................................................. 4
3.0 Storage and transport............................................................................................................................... 4
4.0 Description ................................................................................................................................................ 5
4.1 Field of application .................................................................................................................................. 5
4.2 Method of functioning.............................................................................................................................. 5
4.3 Diagram .................................................................................................................................................. 6
4.3.1 ARI-PREMIO 2,2 - 5 kN........................................................................................................................ 6
4.3.2 ARI-PREMIO 12 - 15 kN....................................................................................................................... 7
4.3.3 Parts list................................................................................................................................................ 8
4.4 Technical data ......................................................................................................................................... 9
4.5 Dimensions ............................................................................................................................................11
5.0 Installation .............................................................................................................................................. 12
5.1 General installation data ....................................................................................................................... 12
5.2 Manual operation .................................................................................................................................. 14
5.2.1 ARI-PREMIO 2.2 - 5 kN ..................................................................................................................... 14
5.2.2 ARI-PREMIO 12 - 15 kN .................................................................................................................... 15

5.3 Installation instructions for mounting to valves...................................................................................... 16
5.3.1 Mounting for valve-lift up to 30 mm (yoke version)............................................................................. 16
5.3.2 Mounting for valve lift over 30 mm to 80 mm (column version) .......................................................... 18
5.4 Electrical connection ............................................................................................................................. 20
5.4.1 Wiring diagram ARI-PREMIO 2.2 - 5 kN ............................................................................................ 20
5.4.2 Wiring diagram ARI-PREMIO 12 - 15 kN ........................................................................................... 21
5.4.2.1 ARI-PREMIO 12 - 15 kN 1 Ph~ / 3 Ph~ without reversing contactor............................................................. 21
5.4.2.2 ARI-PREMIO 12 - 15 kN 1 Ph~ / 3 Ph~ with reversing contactor.................................................................. 22
5.4.3 Connection ........................................................................................................................................ 23
5.5 Settings ................................................................................................................................................ 24
5.5.1 Torque and travel switches - standard feature.................................................................................... 24
5.5.2 Connection boards PA or NA (only 2.2 - 5 kN) ................................................................................... 24
5.5.3 Travel switch....................................................................................................................................... 25
5.5.3.1 Installation of additional travel switches......................................................................................................... 25
5.5.3.2 Setting of standard travel switch (S3) ............................................................................................................ 27
5.5.3.3 Setting the additional travel switches (S4/S5 and S24/S25).......................................................................... 28
5.5.4 Potentiometers ................................................................................................................................... 29
5.5.4.1 Installing the potentiometer............................................................................................................................ 29
5.5.4.2 Setting the potentiometer............................................................................................................................... 31
5.5.5 Error-proof potentiometer for single-channel, error-proof position feedback..................................... 32
5.5.5.1 Setting the potentiometer on conductive plastic basis................................................................................... 32
5.5.6 Heating ............................................................................................................................................... 34
5.5.6.1 Installation of heating..................................................................................................................................... 34
5.5.7 Electronic position indicator RI21 ....................................................................................................... 35
5.5.8 Electronic position controller ES11 ..................................................................................................... 35
5.5.9 Electronic position indicator (RI21) and position controller (ES11) together in the actuator............... 36
5.5.10 Integrated temperature controller dTRON 316 ................................................................................. 37
5.5.10.1 Installation of the dTRON 316 ..................................................................................................................... 37
5.5.11 Integrated reversing contactor .......................................................................................................... 38
5.5.11.1 Installing the reversing contactor ................................................................................................................. 38
5.5.11.2 Electrical connection with ES11 or dTRON 316........................................................................................... 38
5.5.12 Phase control relay........................................................................................................................... 39
5.5.12.1 Installing the phase control relay ................................................................................................................. 39
5.5.13 DC-MODULE.................................................................................................................................... 40
5.5.13.1 Fitting the DC MODULE to ARI-PREMIO.................................................................................................... 40
5.5.13.2 Technical data - DC-Module ........................................................................................................................ 42
5.5.13.3 Wiring diagram ARI-PREMIO 2.2 - 5 kN + 3-step DC module ................................................................... 43
5.5.13.4 Wiring diagram ARI-PREMIO 2.2 - 5 kN + DC module .............................................................................. 44
5.5.14 Electronic position indicator RI32 ..................................................................................................... 45
5.5.14.1 Useful range of the linear motion potentiometer ......................................................................................... 45
5.5.14.2 Installing the RI32 electronic position indicator in the PREMIO................................................................... 45
5.5.14.3 Electronic position indicator (RI32) and position controller (ES11) together in the actuator........................ 46
5.5.14.4 Technical data - Position indicator RI32....................................................................................................... 47
5.5.14.5 Potentiometer installation ........................................................................................................................... 47
5.5.14.6 Wiring diagram ............................................................................................................................................ 48
5.5.14.7 Connection conditions ................................................................................................................................. 48
5.5.14.8 Setting zero point and slope span ............................................................................................................... 49
6.0 Putting the actuator into operation ...................................................................................................... 50
7.0 Care and maintenance............................................................................................................................ 50
8.0 Troubleshooting ...................................................................................................................................... 50
9.0 Troubleshooting table ............................................................................................................................ 51
10.0 Dismantlement of thrust actuator ....................................................................................................... 52
11.0 Warranty / Guarantee ............................................................................................................................ 52
12.0 EC declaration of conformity ............................................................................................................... 53

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Operating and installation instructions
Thrust actuator ARI-PREMIO
1.0 General information on operating instructions
These operating instructions provide information on mounting and maintaining the fittings.
Please contact the supplier or the manufacturer in case of problems which cannot be
solved by reference to the operating instructions.
They are binding on the transport, storage, installation, start-up, operation, maintenance
and repair.
The notes and warnings must be observed and adhered to.
- Handling and all work must be carried out by expert personnel or all activities must be
supervised and checked.
It is the owner’s responsibility to define areas of responsibility and competence and to
monitor the personnel.
- In addition, current regional safety requirements must be applied and observed when
taking the fittings out of service as well as when maintaining and repairing them.
The manufacturer reserves the right to introduce technical modifications at any time.
These Operating Instructions comply with the requirements of EU Directives.
2.0 Notes on possible dangers
2.1 Significance of symbols
ATTENTION !
. . . Warning of general danger.
ATTENTION !
. . . Warning of dangerous voltage.
Exposed to injury!
Don’t touch the turning handwheel when the motor is running.
Exposed to injury!
Don’t put your hand into the up or downwards moving
appliance.
Danger when not observing the operating and installation
instructions!
Before installing, operating, maintenance or dismantling read
and observe the instructions.
Danger though voltage!
Before dismantling the hood, switch of the electrical source
and secure against turning on again.

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Operating and installation instructions
Thrust actuator ARI-PREMIO
2.2 Explanatory notes on safety information
In these Operating and Installation Instructions dangers, risks and items of safety
information are highlighted to attract special attention.
Information marked with the above symbol and “ATTENTION ! ” describe practices, a
failure to comply with which can result in serious injury or danger of death for users or third
parties or in material damage to the system or the environment. It is vital to comply with
these practices and to monitor compliance.
All other information not specifically emphasised such as transport, installation, operating
and maintenance instructions as well as technical data (in the operating instructions,
product documentation and on the device itself) must also be complied with to the fullest
extent in order to avoid faults which in turn can cause serious injury to persons or damage
to property.
3.0 Storage and transport
- At -20° to +70°C dry, free from dirt.
- Do not unpack thrust drive or setting equipment assembly prior to installation.
- Protect against external force (impact, vibration etc.).
- Do not soil or damage type identification plate and wiring diagram on the controller.
ATTENTION !
- Valve mountings such as drives, handwheels, hoods must not be used to take
external forces, e.g. they are not designed for use as climbing aids, or as
connecting points for lifting gear.
Non-compliance may lead to death, injury or damage to property due to
persons falling or parts being dropped.
- Suitable materials handling and lifting equipment should be used.
See “4.4 Technical data” for weights.

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Operating and installation instructions
Thrust actuator ARI-PREMIO
4.0 Description
4.1 Field of application
ARI-PREMIO linear thrust actuators are employed to actuate control or shut-off valves
requiring a nominal linear stroke distance of up to 80 mm and thrust from 2.2 kN to 15 kN.
The thrust actuators are set to the thrust forces specified in the technical data. If supplied
with the valve, the lift of the thrust actuator will be set to the stroke distance of the valve.
Selection of the proper actuator version in alignment with the corresponding fitting as well
as use of the thrust actuator in accordance with the specified technical data is the
responsibility of the systems engineer.
See data sheet for areas of application, application limits and potential.
Any use of the thrust actuator beyond the specified technical data or improper use of the
actuator is deemed to be not for the intended purpose.
The ambient conditions have to be conform to the actual electromagnetic compatibility
directives. Additional the compatibility to this directives has to be maintained in case of
expansion or other changing of the ambient conditions.
4.2 Method of functioning
The thrust actuator, fitted with a yoke or columns, is mounted to the valve.
Transfer of force is effected via a coupling safeguarded against torsion.
The torsion safeguarding feature also serves as a lift indicator.
The lift settings can be read off on a lift dial attached to the yoke or between the 2-ear
clamps mounted to the column.
The electrical components are accommodated separately from the gearbox underneath a
sealed hood, thus being protected against operating and environmental effects.
Following removal of the hood, easy access is provided to the switchgear and indicating
feature.
The rotary motion of the motor is transmitted to the spindle nut by means of spur gear.
The drive spindle, which is safeguarded against torsion, screws its way into the spindle nut
and thus performs a pull or push motion depending on the sense of rotation.
In the final positions of the valve, the spindle nut is pressed against a set of springs so as to
produce closing force.
The motor is switched off by means of two load-dependent switches and one stroke-
dependent switch. The load-dependent switches will also switch off the motor if foreign
bodies have lodged themselves between the valve seat and cone.
The load-dependent switches serve to protect the valve and thrust actuator against
damage.

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Operating and installation instructions
Thrust actuator ARI-PREMIO
4.3 Diagram
4.3.1 ARI-PREMIO 2,2 - 5 kN
Fig. 1
Yoke Version Column Version

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Operating and installation instructions
Thrust actuator ARI-PREMIO
4.3.2 ARI-PREMIO 12 - 15 kN
Fig. 2

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Operating and installation instructions
Thrust actuator ARI-PREMIO
4.3.3 Parts list
Pos. Designation Pos. Designation
50.1 Gearbox 50.35 Grub screw DIN ISO 4766 - M6
50.1.1 Gearbox cover plate 50.36 Set collar
50.2
Cable gland
2.2 - 5kN: 2 x M16x1,5
12 - 15kN: 2 x M16x1,5 /
1 x M20x1,5
50.37 Grub screw DIN 913-M3x5
50.38 Guide spindle
50.39 Hexagon nut DIN EN ISO 4034 - M5
50.4 Sealing plug 1 x M16x1,5 50.40 Synchronous motor, complete
50.6 Hood 50.40.3 Motor capacitor
50.7 Hood seal 50.41 Head cap screw
DIN EN ISO 4762-M4 - 18
50.8 Counter-sunk screw DIN EN ISO
10642 - M5x20
50.42 Board support
50.9 Sealing washer DIN EN ISO 7089 50.43 Standard board
50.10 Column 50.43.1 Directional switch (valve – up) S3
50.11 Conical spring washer 50.43.2 Torque switch
50.12 Handwheel 50.45 Shift lever
50.12.1 Turning handle of handwheel 50.46 Washer
50.14 Yoke 50.47 Wiring diagram sticker, standard
50.15 Flange 50.48 Connector, 3-pole (standard)
50.16 Spring washer DIN 128-A10 50.50 Trip slide
50.17 Hexagon head screw
DIN EN ISO 4017 - M10x40
50.51 Setting spindle for switch S3
50.18 Hexagon head screw
DIN EN 24017-M10x55
50.52 Setting spindle for switch S4
50.19 T-head bolt DIN 261-M12x40 50.53 Setting spindle for switch S5
50.20 Washer DIN EN ISO 7089 50.54 Trip cam
50.21 Spring washer DIN 128-A12 50.56 Spring PREMIO for trip slide
50.22 Hexagon nut DIN EN ISO 4032 - M12 50.57 Head cap screw
DIN EN ISO 4762 - M4x10
50.23 Lift dial 50.58 Protective conductor terminal
50.24 Distance column 50.59 Head cap screw
DIN EN ISO 4762 - M4x6
50.25 Hexagon nut DIN 980-V-M16 50.87 Threaded bush
50.26 2-ear clamp (stroke indicator) 50.96 O-ring DIN 3771 – 4 x 1.8
50.27 Coupling 50.101 Connector, 8-pole
50.30 Driving spindle 50.110 Gear cap
50.31 Spindle safety feature 50.115 O-ring DIN 3771 - 52x2.5
50.32 Torsion safety feature 50.119 Fan wheel
50.34 Bellow

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Operating and installation instructions
Thrust actuator ARI-PREMIO
4.4 Technical data
Type ARI-PREMIO
Thrust force kN 2,2 5,0 12,0 15,0
Stroke distance max. mm 50 80
Duty classification acc. to EN
60034-1/A11 S3 80% 1200 c/h S3 50% 1200 c/h
Control speed mm/sec. 0.25 0.38 0.38 1,0 0.79 0.38
Motor voltage 230V - 50Hz / 60Hz *
230V - 50Hz
Power consumptionW 10.3 11.7 25.3 52.9 109 96
Torque switch 2 pcs., permanently wired,
switching capacity 10A, 250V~
2 pcs., permanently
wired
switching capacity
16A, 250V~
Travel switch 1 pcs., permanently wired,
switching capacity 10A, 250V~
1 pcs.,
permanently wired
switching capacity
16A, 250V~
Enclosure IEC 60529 IP 65
Max. permissible ambient
temperature
-20 °C ... +70 °C
Handwheel Yes (rotating during operation) Yes (engageable)
Mounting position Any. Exception: motor must not be suspended downwards
Gear lubricant Klüber Isoflex Topas NB152 Molyduval
Valenzia H2
Weight kg 5.4 66.5 10.5
* Control speed and power consumption are 20% higher at frequency of 60 Hz

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Operating and installation instructions
Thrust actuator ARI-PREMIO
Accessories
Type ARI-PREMIO
Thrust force kN 2,2 5,0 12,0 15,0
Additional travel switches 2 additional travel switches, zero potential,
Switching capacity 10A, 250V ~
Additional travel switches for
low-voltage / electronic system
2 additional travel switches, zero potential, with gold contacts,
for low switching capacities and at aggressive atmosphere,
switching capacity max. 0.1A, 4-30V
Potentiometer max. 2 only Ohmage optional: 100, 200, 500, 1000, 1000 Ohm; 1,5 Watt
TÜV-approved potentiometer
max. 2 only - Ohmage 5000
or optional: 100, 200, 500, 1000 Ohm; 1,5 Watt;
Not compatible for use with the heating resistor or RI21!
No retrofitting possible!
Electronic position indicator
RI 21
0(2) ... 10V . 0(4) ...20mA, Only 1 potentiometer possible
Using the temperature controller, installation is only possible in the control
cabinet
Electronic position indicator RI32 2... 10V; 4... 20 mA Only 1 potentiometer possible.
Electronic position controller
ES 11
0(2) ... 10V . 0(4) ...20mA, Only 1 potentiometer possible
Not compatible for use with the temperature controller.
Heating resistor (with automatic switching) 230V-50Hz, 115V-50Hz, 24V-50Hz, 15 Watt
Additional voltages / frequencies 24V - 50 / 60Hz *
115V - 50 / 60Hz *
24V - 50Hz
24V - 60Hz*
115V - 50Hz
115V - 60Hz*
230V - 60Hz*
24V - 50Hz
24V - 60Hz*
115V - 50Hz
115V - 60Hz*
230V - 60Hz*
3~400V - 50Hz
3~400V - 60Hz*
Standard-voltage connection
board, PA
2 torque switches and 1 travel switch, zero
potential, for free wiring,
Switching capacity10A, 250V ~
Possible
with standard
version
Low-voltage connection board
(electronic system), NA 2 torque switches and 1 travel switch, for free wiring, with gold contacts,
for low switching capacities and at aggressive atmosphere.
Switching capacity max. 01A, 4-30V
Integrated temperature-controller
dTRON 316
Three-step temperature-controller in microprocessor-technology.
Control range: -200°C to 850°C (resistance thermometer)
Voltage: 24V, 115V or 230V 50/60Hz
Compatible with resistance thermometers and thermocouples
(provided by customer), or standardized active current or voltage signals.
Not compatible for use with the ES11!
Integrated reversing contactor --
Actuator with 400V-
50Hz and 440V-60Hz
Only 1 electronic mod-
ule possible!
Phase control relay --
Only in addition with
integrated
reversing contactor!
DC-Modul e
3-step converter
To control ARI-PREMIO 230V-50Hz with 24VDC.
Not compatible for use with the
temperature controller!
--
* Control speed and power consumption are 20% higher at frequency of 60 Hz