ARI-Armaturen ARI-PREMIO-Plus 2G User manual

Rev. 0040501006 3814 englisch
1.0 General information on operating instructions............................................................................................. 2-3
2.0 Notes on possible dangers ............................................................................................................................. 2-3
2.1 Significance of symbols ........................................................................................................................... 2-3
2.2 Explanatory notes on safety information ................................................................................................... 2-4
3.0 Storage and transport ..................................................................................................................................... 2-4
4.0 Description ....................................................................................................................................................... 2-5
4.1 Field of application .................................................................................................................................... 2-5
4.2 Method of functioning................................................................................................................................ 2-5
4.3 Diagram .................................................................................................................................................... 2-6
4.3.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN .................................................................................................. 2-6
4.3.2 ARI-PREMIO®-Plus 2G 12 - 15 kN ................................................................................................. 2-7
4.3.3 Parts list ........................................................................................................................................... 2-8
4.4 Technical data ........................................................................................................................................... 2-9
4.5 Interface description.................................................................................................................................2-11
4.5.1 Control - Run commands ...............................................................................................................2-11
4.5.2 Feedback ..................................................................................................................................... 2-12
4.5.3 Design notes.................................................................................................................................. 2-13
4.5.3.1 Control signal ......................................................................................................................................2-13
4.5.3.2 Behavior in control signal failure / error...............................................................................................2-14
4.5.3.3 Analogue feedback signal ...................................................................................................................2-15
4.5.3.4 dTRON 316 .........................................................................................................................................2-15
4.6 Dimensions ............................................................................................................................................. 2-16
Operating and Installation Instructions
Thrust actuator
ARI-PREMIO®-Plus 2G
Inhaltsverzeichnis

5.0 Installation ..................................................................................................................................................... 2-17
5.1 General installation data ......................................................................................................................... 2-17
5.2 Manual operation .................................................................................................................................... 2-19
5.2.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN ................................................................................................ 2-19
5.2.2 ARI-PREMIO®-Plus 2G 12 - 15 kN ............................................................................................... 2-19
5.3 Installation instructions for mounting to valves........................................................................................ 2-20
5.3.1 Mounting for valve-lift up to 30 mm (yoke version) .......................................................................2-20
5.3.2 Mounting for valve lift over 30 mm to 65 mm (column version) .................................................... 2-22
5.3.3 Setting dimensions for guiding stem ............................................................................................. 2-24
5.4 Electrical connection ............................................................................................................................... 2-25
5.4.1 Wiring diagram ARI-PREMIO®-Plus 2G 2,2 - 15 kN ..................................................................... 2-25
5.4.2 Wiring diagram ARI-PREMIO®-Plus 2G 2,2 - 15 kN dTRON316.................................................. 2-26
5.4.3 Connection..................................................................................................................................... 2-27
5.5 Settings - Handling.................................................................................................................................. 2-28
5.5.1 Display and operating elements of the standard electronics ........................................................ 2-28
5.5.2 LEDs .............................................................................................................................................. 2-29
5.5.3 Switch functions ............................................................................................................................ 2-29
5.6 Special functions ..................................................................................................................................... 2-32
5.6.1 ECONOMY-Wear reduction program............................................................................................. 2-32
5.6.2 Temperature management............................................................................................................. 2-32
5.6.3 Condensation on the printed circuit board ..................................................................................... 2-33
5.6.4 "Y-in" signal failure ......................................................................................................................... 2-33
5.6.5 Double control at the 3-point input................................................................................................. 2-33
5.6.6 Priorities......................................................................................................................................... 2-33
5.7 Options ................................................................................................................................................... 2-34
5.7.1 Relay card...................................................................................................................................... 2-34
5.7.1.1 Operating principle ..............................................................................................................................2-34
5.7.1.2 Technical data .....................................................................................................................................2-35
5.7.1.3 Installation procedure..........................................................................................................................2-35
5.7.1.4 Electrical connection ..........................................................................................................................2-35
5.7.1.5 Operation – Programming / clearing positions ...................................................................................2-36
5.7.2 Analogue output card - Yout......................................................................................................................................... 2-37
5.7.2.1 Operating principle ..............................................................................................................................2-37
5.7.2.2 Technical data .....................................................................................................................................2-37
5.7.2.3 Installation procedure..........................................................................................................................2-38
5.7.2.4 Electrical connection ..........................................................................................................................2-38
5.7.3 Heating .......................................................................................................................................... 2-39
5.7.3.1 Installation of heating ..........................................................................................................................2-39
5.7.4 Power supply ................................................................................................................................. 2-40
5.7.4.1 Installation and connection of the power supply .................................................................................2-40
5.7.5 Integrated temperature controller dTRON 316 .............................................................................. 2-40
5.7.5.1 Installation of the dTRON 316.............................................................................................................2-40
6.0 Putting the actuator into operation .............................................................................................................. 2-42
6.1 Configuring the control signal ................................................................................................................. 2-42
6.2 Connecting the supply voltage ................................................................................................................ 2-43
6.3 Initialization .......................................................................................................................................... 2-43
7.0 Care and maintenance .................................................................................................................................. 2-44
8.0 Troubleshooting ............................................................................................................................................. 2-44
9.0 Troubleshooting table ................................................................................................................................... 2-45
9.1 Failure signals according to NAMUR NE 107 ......................................................................................... 2-47
9.2 LED-encoding (from software version 2.1.7 and higher)......................................................................... 2-48
10.0 Dismantlement of thrust actuator............................................................................................................... 2-48
11.0 Warranty / Guarantee ................................................................................................................................... 2-49
12.0 EC Declaration of conformity...................................................................................................................... 2-50

0040501006 3814 Page 2-3
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
1.0 General information on operating instructions
These operating instructions provide information on mounting, handling and maintaining the thrust
actuators. Please contact the supplier or the manufacturer in case of problems which cannot be
solved by reference to the operating instructions.
They are binding on the transport, storage, installation, start-up, operation, maintenance and repair.
The notes and warnings must be observed and adhered to.
- Handling and all work must be carried out by expert personnel or all activities must be supervised
and checked.
It is the owner’s responsibility to define areas of responsibility and competence and to monitor the
personnel.
- In addition, current regional safety requirements must be applied and observed when taking the
fittings out of service as well as when maintaining and repairing them.
The manufacturer reserves the right to introduce technical modifications at any time.
These Operating Instructions comply with the requirements of EU Directives.
2.0 Notes on possible dangers
2.1 Significance of symbols
ATTENTION !
. . . Warning of general danger.
ATTENTION !
. . . Warning of dangerous voltage.
NOTE !
. . . General information.
Exposed to injury!
Don’t touch the turning handwheel when the motor is running.
Exposed to injury!
Don’t put your hand into the up or downloads moving appliance.
Danger when not observing the operating and installation
instructions!
Before installing, operating, maintenance or dismantling read and
observe the instructions.
Danger though voltage!
Before dismantling the hood, switch of the electrical source and
secure against turning on again.

Page 2-4 0040501006 3814
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
2.2 Explanatory notes on safety information
In these Operating and Installation Instructions dangers, risks and items of safety information are
highlighted to attract special attention.
Information marked with the above symbol and “ATTENTION ! ” describe practices, a failure to
comply with which can result in serious injury or danger of death for users or third parties or in
material damage to the system or the environment. It is vital to comply with these practices and to
monitor compliance.
All other information not specifically emphasised such as transport, installation, operating and
maintenance instructions as well as technical data (in the operating instructions, product
documentation and on the device itself) must also be complied with to the fullest extent in order to
avoid faults which in turn can cause serious injury to persons or damage to property.
3.0 Storage and transport
- At -40°C to +85°C dry, free from dirt.
- Do not unpack thrust drive or setting equipment assembly prior to installation.
- Protect against external force (impact, vibration etc.).
- Do not soil or damage type identification plate and wiring diagram on the controller.
ATTENTION !
- Valve mountings such as drives, handwheels, hoods must not be used to take
external forces, e.g. they are not designed for use as climbing aids, or as connecting
points for lifting gear.
Non-compliance may lead to death, injury or damage to property due to persons
falling or parts being dropped.
- Suitable materials handling and lifting equipment should be used.
See „4.4 Technical data“.

0040501006 3814 Page 2-5
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.0 Description
4.1 Field of application
ARI-PREMIO®-Plus 2G linear thrust actuators are employed to actuate control or shut-off valves
requiring a nominal linear stroke distance.
The intelligent ARI-PREMIO®-Plus 2G thrust actuator is used whenever the actuator is controlled
with an analogue signal (0 to 10 V / 4 to 20 mA) or a 3-point signal and feedback information about
positions, operating states, faults, etc. has to be output.
If supplied with the valve, the lift of the thrust actuator will be set to the stroke distance of the valve.
Selection of the proper actuator version in alignment with the corresponding fitting as well as use of
the thrust actuator in accordance with the specified technical data is the responsibility of the
systems engineer.
See data sheet for areas of application, application limits and potential.
Any use of the thrust actuator beyond the specified technical data or improper use of the actuator is
deemed to be not for the intended purpose.
The ambient conditions have to be conform to the actual electromagnetic compatibility directives.
Additional the compatibility to this directives has to be maintained in case of expansion or other
changing of the ambient conditions
4.2 Method of functioning
The eight parameter switches allow the ARI-PREMIO®-Plus 2G thrust actuator to be adapted to a
variety of situations without a PC or tools. The electronics are likewise suitable for use in a wide
range of supply and signalling systems.
The motor and spindle can be moved up and down in manual mode by means of the and
switch positions.
The valve final positions and the type of control (3-point or analogue) are automatically determined
by the electronics in an initialization run. An analogue signal must be present at the input during the
initialization run for analogue control.
The desired position can be specified by means of the analogue control input. The input is protected
against polarity reversal. It can be configured as a current (4 to 20 mA) or voltage (0 to 10 V) input
using a switch.
Two binary control inputs are provided for the 3-point signal. These inputs are designed for a wide
operating range with voltages from 12 V AC/DC to 250 V AC/DC.
The 3-point control signal takes priority over the analogue input signal, e.g. for fail-safe or anti-
freeze protection. If a signal is present at both inputs (double control), the control mode is
interrupted.
The spindle position is determined by means of non-contacting and non-wearing reflex sensors.
From software version 3.x.x upwards the ARI-PREMIO®-Plus 2G is driven by a brushless DC motor
(BLDC). Its speed and position are controlled by the electronics with Hall sensors to protect the
gearbox by facilitating soft starting as well as braking ahead of the desired position. The speed and
positioning time can be varied with a 4-step slide switch
Cable breaks are detected by the electronics for both a 4 to 20 mA and a 0 to 10 V signal. The fail-
safe behaviour in case of a control signal failure can be set with a 3-step slide switch.
The actual position (position feedback) is output via the analogue output (optional). The output
signal is configured as a current or voltage output using the same switch as for the analogue input
signal. The output is electrically isolated.
Four unassigned relay outputs can be optionally supplied for alarm signals and connection to 24 V
to 250 V DC/AC voltage. By using gold-plated contacts, it is possible to switch both binary inputs
with a low operational current and switching currents up to 2 A. With 250 V AC operation, the gold
plating can be burned off once without any negative effects on this connection type.

Page 2-6 0040501006 3814
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.3 Diagram
4.3.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN
Fig. 1
Yoke Version Column Version

0040501006 3814 Page 2-7
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.3.2 ARI-PREMIO®-Plus 2G 12 - 15 kN
Fig. 2

Page 2-8 0040501006 3814
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.3.3 Parts list
Pos. Designation Pos. Designation
50.1 Gearbox 50.38 Guide spindle
50.2 / 50.3 Cable gland 2 x M16x1,5 / 1 x M20x1,5 50.39 Hexagon nut DIN EN 24034 - M5
50.4 Sealing plug 1 x M16x1,5 50.45 Shift lever
50.6 Hood 50.46 Spring washer
50.7 Hood seal 50.56 Spring
50.10 Column 50.57 Cylinder screw
DIN EN ISO 4762 - M4x10
50.12 Handwheel 50.58 Protective conductor terminal
50.14 Yoke 50.59 Cylinder screw
DIN EN ISO 4762 - M4x6
50.15 Flange 50.81 Cylinder screw
DIN EN ISO 4762 - M4x8
50.16 Spring washer DIN 128-A10 50.87 Threaded bush
50.17 Sechskantschraube
DIN EN ISO 4017 - M10x40
50.127 Washer ISO 7093-1
50.18 Hexagon head screw
DIN EN ISO 4017 - M10x55
50.128 Sealing nut Seal lock M6
50.19 T-head bolt DIN 261-M12x40 50.139 Protective cover
50.20 Washer DIN EN ISO 7089 50.140 Switch cover
50.21 Spring washer DIN 128 - A12 50.141 Trip slide
50.22 Hexagon nut DIN EN ISO 4032 - M12 50.142 Shakeproof washer
50.23 Lift dial 50.143 Connector, 2-pole (N/L)
50.24 Distance column 50.144 Connector, 3-pole (L/ L/ 0V)
50.25 Hexagon nut DIN EN ISO 7042 - M16 50.149 Axial joint
50.26 2-ear clamp (stroke indicator) 50.154 Board support cpl. (incl. electronic)
50.27 Coupling 50.175 BLDC motor
50.30 Driving spindle 50.176 Distance bolt M4x40
50.31 Spindle safety feature 50.193 Connector, 4-pole (Yin / Yout)
50.32 Torsion safety feature 50.194 Power supply, cpl.
50.33 Slide 50.195 Fixing bracket for power supply
50.34 Bellow 50.196 Hexagon bolt
DIN EN 24017 - M10x100
50.35 Grub screw DIN ISO 4766 - M6

0040501006 3814 Page 2-9
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.4 Technical data
Type ARI-PREMIO®-Plus 2G
Thrust force kN 2,2 5,0 12,0 15,0
Operating speed mm/sec. 0,25 / 0,38 / 0,47 / 1,0
adjustable
0,20 / 0,31 / 0,38 / 0,79
adjustable
Travel distance max. mm 50 65
Duty classification acc. to
EN 60034-1 S3 - 80% CDF / max. 1200 c/h (at +70°C)
Supply voltage V
24V AC/DC
Motor type BLDC (Brushless DC motor)
Power consumption VA max. 65 (depends on the operating speed)
Torque switch 2 pcs. included internally
Enclosure EN 60529 IP 65
Max. storage temperature -40 °C ... +85 °C
Max. permissible ambient
temperature
-20 °C ... +70 °C
(
For outdoor use and sub-zero temperatures, a heating is
recommended
!)
Hand operating device Yes (always running) Yes (engageable)
Operation optional:·
3-point: 12V AC/DC to 250V AC/DC·
0 to 10V DC load resistance 500 kOhm resolution 12Bit·
4 to 20mA DC load resistance 125 Ohm resolution 12Bit
Max. cable cross section Supply voltage: 2,5mm²
3 point input: 2,5mm²
Control signals: 2,5mm²
Mounting position Any. Exception: motor not hanging downwards
Characteristics at control signal
failure adjustable with slide switch: AUF, STOP, ZU
Gear lubricant Klüber Isoflex Topas NB152 Molyduval Valenzia H2
Weight kg 5,4 9,5
Accessories see page 10

Page 2-10 0040501006 3814
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
Additional voltage
Fig. 3
Switching power supply for ARI-PREMIO®-Plus 2G 2,2 - 15 kN
Voltage 90V-264V AC 47-63 Hz
127-370V DC
Power consumption VA max. 65
Accessories
Type ARI-PREMIO®-Plus 2G
Binary Feedback Type Relay card
• 2 intermediate positions,
- to set by switch,
- changeover contacts 250V AC 3A ohm resistive load,
6A inductive load
• 1 failure signal and 1 warning signal,
- changeover contacts 30V AC/DC / 2A
Electronic position
indicator
Type Analogue
output card
• analogue output for position feedback
• 4-20 mA switchable to 0-10V
• invertable
• galvanic isolation between the mains voltage and feedback
signal
• active
Heating Heating resistor • 230V AC, 115V AC, 24V AC/DC; 15W
• automatic switching circuit
Potentiometer
Conductive
(max. 2 pcs.)
• 1000, 2000, 5000 Ohm; 1 Watt (bei +70°C)
• Schleiferstrom max. 0,01mA / empfohlen 0,002mA
Wire
(max. 2 pcs.)
• 100, 200 Ohm; 0,5 Watt (at +70°C)
• Wiper current max. 35mA / recommended 0,02mA
Process-
(controller)
Type
Processcontroller
dTRON 316
• Mounted in the actuator
• 4-20mA output for operation of ARI-PREMIO
®
-Plus 2G
• for resistance thermometers and thermocouples (provided by
the customer) or standard signals,
• Pre-configured for temperature control:
control range from -200°C up to +850°C (resistance
thermometer)
Bus systems
PROFIBUS-DP
(via dTRON 316
as Gateway)
Control command:
• 3 point: AUF, Stop, Close
• Nominal position value 0-100%
Feedback signals:
• Actual position value (requires electronic position indicator
in the ARI-PREMIO®-Plus 2G)
• 2 binary signals (requires a relay card in the
ARI-PREMIO®-Plus 2G)
optional: Limit switch (2x), failure signal, warning signal
Modbus
(via dTRON 316
as Gateway)
on request