Artos Engineering Company CD-19 User manual

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Machine Model  CD-19 & CD-22 Coiling Bowls  Owners Manual 
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Rev. 1.0  Date 07 July 2015 
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FigureoftheCD‐19
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Artos Engineering Company
21605 Gateway Court
Brookfield, WI 53045
Phone [phone] Fax [phone]
www.artosnet.com
[email protected]

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FigureoftheCD‐22
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Contents
SAFETYWARNING...........................................................................................................................3
GENERALDESCRIPTION...................................................................................................................3
LIMITSOFUSE.................................................................................................................................3
SPECIFICATIONS..............................................................................................................................4
BOWLDIMENSIONS........................................................................................................................5
GUIDETUBESIZE.............................................................................................................................6
BOWLCAPACITY..............................................................................................................................6
CD‐19&CD‐22CONTROLS.............................................................................................................7
CR‐11,CR‐22C&CR‐22DMACHINECONFIGURATION.................................................................8
OPTIONALCOILINGASSIST...........................................................................................................10
MAINTENANCE..............................................................................................................................11
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SAFETYWARNING
Donotremovethewirefromthebowlwhileitisstillspinning.
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GENERALDESCRIPTION
TheCD‐19andCD‐22DualBowlWireCoilingSystemhavebeendesignedasanoptional
collectionsystemtocoillongwiresprocessedbytheArtosCR‐11,CR‐22C,andCR‐22D.This
dualbowldesignsystemallowstheoperatortocollectwirefromonebowlwhilethemachineis
loadingwireintotheotherbowl.Withthisdesign,themachinecanprocesswirecontinuously,
improvingwireproductionefficiency.
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LIMITSOFUSE
TheCD‐19andCD‐22machinesareintendedforuseinadryindoorworkingenvironments.The
machinecannotbeexposedtoliquidsprayormist,damageswillresult.Circuitsshouldnever
beremovedortamperedwithorinjuriesmayresult.Theelectricalcabinetsshouldonlybe
openedbytrainedandauthorizedpersonnel.Useofthemachineforpurposesotherthan
thosestatedinthegeneraldescriptionmayresultindamagetothemachineorpersonalinjury.
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SPECIFICATIONS
ELECTRICAL
PowerSupply:
115±10%VAC47‐63Hz.SinglePhase6amps(Nominal)
ConnectiontoSupply:HoodedconnectorintoCRmachine
ProtectionAgainstElectricShock:Groundedmetalenclosure
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CD‐19DIMENSIONS
BowlHeightfromfloor41.7inches(1059mm)
Overallassembly
Height44.4inches(1128mm)
Length57.4inches(1458mm)
Depth25inches(635mm)
Weight150lbs(68kg)
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CD‐22DIMENSIONS
BowlHeightfromfloor40.7inches(1034mm)
Overallassembly
Height43.4inches(1102mm)
Length59.9inches(1521mm)
Depth25inches(635mm)
Weight160lbs(73kg)
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AIRSUPPLY
Averageairrequirement2cfm(56L/m)80psi(5.5bar)
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BOWLDIMENSIONS
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Forbowl81521‐112inch305mmdiameter
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Outerdimensionofcoil
A=11.8inches300mm
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Innerdimensionofcoil
B=5.7inches145mmatbottomofbowl
C=5.2inches132mmattopofbowl
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Heightofcoil
D=2.9inches74mmattopofbowl

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GUIDETUBESIZE
Theinsideoftheguidetubeis0.652inches16.5mm.Themaximumterminalwidththatcanbe
runisdependentontheflexibilityofthewire.Amoreflexiblewirewillallowtheterminaltogo
throughatananglesoextraspaceisneededtoaccommodatethelengthoftheterminalplus
thewireextendingoutfromtheterminal.
BOWLCAPACITY
Thecrosssectionalareaofthe12inchbowl(81521‐1)is25.0squareinches.
Theaveragediameteris8.53inches.Thevolumeis230cubicinches
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Thewirecanpileupinoneoftwowaysitcouldstackupsquaredofforitcouldnestintothe
cablebelowit.Theworstcaseisthatitwillnestsquaredoff.Sowewillusethistocompute
theareathatthecablewilluseinthebowl(cablediameter^2)
Becausewecannotactuallycoiltothetopofthebowl,thecablemaycrossoveritselfandyou
needroomtoreachinyourhand,wewillhavetoassumethatwecanonlyfilltheareato40%.
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Forbowl81521‐112inch305mmdiameter
r=(outsidediameterofwire/2)
2.4404/(r^2)=lengthofcableinbowlinfeet 

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CD-19&CD-22CONTROLS
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BreakPressure–Thiscontrolsboththebrakepressureandthemainaironthemanifold.You
wanttosetthisgaugelowenoughthatthebowldoesnotslamtoastopcausingthewireto
spinandtangleupinthebowl.
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ClutchPressure–Thiscontrolshowhardthebowlsarepullingonthewire.Therearetimes
thattheCRmachineisholdingthewiretight(likeduringthecutandstrip)sothebowlneedsto
slipsothewiredoesnotpulloutofthebowl.Youalsowanttobeabletosafelytouchthebowl
whileitisspinninganditwillstopeasily.Keepinmindthatasyouincreasetheclutchpressure
thebrakepressurewillslightlydecrease,thisdecreaseisnotvisibleonthegauge.
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Thepressurefortheslidingtubeandbowlselectcylinderscomesfromthemainairpressurein
theCRmachine.
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PowerSwitch–ON/OFFswitch.TurnCLOCKWISEto“I”symboltoturnONand
COUNTERCLOCKWISEto“O”symboltoturnoff.
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PowerLight–LightsupwhentheCRmachineconnectedtotheCD‐19orCD‐22powerison.
AlsowhentheCD‐19orCD‐22ispluggedinandthepowerison.
PowerLight PowerSwitch

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CR-11,CR-22C&CR-22DMACHINECONFIGURATION
TheCR‐11,CR‐22C,andCR‐22Dautomaticallydetectswhenthecoilingbowlispluggedin.It
doesthisthroughinputB11PostProcessReady.Whenthisinputishighthemachinegoesinto
coilingbowlmode.
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Programmingthewirefeedspeed.
InthewirepropertiesscreensettheFeedratefor5m/secorless.Thisisthemaximumspeed
thatthebowliscapableof.
Whenthecoilingbowlisconnected,themachinewillnotusetheprogrammedFeedPivot
position.Itwillalwaysfeedthewireinlinewiththecutblades.
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Programmingcoilingbowlspeed
ThespeedofthecoilingbowlisdeterminedbytheConveyorspeedsetting.Youneedto
programhigherspeedsforhigherfeedrates.Aspeedof10correspondstoafeedrateof
0.5m/S.Aspeedof100correspondstoa5m/S.
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OPTIONALCOILINGASSIST
Duringthecoilingprocess,thewiremayhavetroublecoilinginthebowlduetoalackoffriction
betweenthebowlandwire.ThisoptionalcoilingassistfeaturestworubberGRIPPERBLOCKS
(5‐148001)builtintothebowl,180°apart,tohelpinthecoilingprocessasthewireisbeing
transferredintothebowl.
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GripperBlocks

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MAINTENANCE
‐Checkthecontrolbuttonsandswitchesmonthlytoensuretheyareworkingproperly.
‐Monthly,whilethecoilingbowlisspinninguseyourhandtostopthebowl.Ifitis
difficulttostop,thenadjusttheclutchpressure(seesectionCD‐19&CD‐22CONTROLS
onpage7).
‐Onceayear,checktheBrakeClutchPadsforabuildupofdustordirt.Ifdustordirtis
foundblowitoutwithcompressedair.
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‐OnceayearchecktheBeltforwearormissingteeth.
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