Asco Power Manager Xp 5200 Series User manual

381333–199 F
50 Hanover Road, Florham Park, New Jersey 07932–1591 USA
1 800 937–2726 (ASCO), for service call 1 800 800–2726 (ASCO) www.asco.com
ASCO POWER TECHNOLOGIES CANADA PO Box 1238, 17 Airport Road, Brantford, Ontario, Canada N3T 5T3
telephone [phone], fax [phone], for service call 1 888 234–2726 (ASCO) www.asco.ca
5200 SERIES
POWER MANAGER XP
Operator’s
Manual
Catalog 5220D Power Manager Display, front view –
typical enclosure door mounting.
Rear view – Catalog 5220D Power Manager
Transducer attached to the back of the Display.
Catalog 5220T Power Manager Transducer only
(without the Display).
Note: The 5200 Series Power Manager Xp is provided
with a 7000 Series 7ASLS or 7ASLB usually without the
display. Refer to the drawings provided with the switch.
TABLE OF CONTENTS
section-page
INTRODUCTION
General Information 1-1....................
Measurements & Specifications 1-3 & 1-4....
Device Ratings 1-5........................
INSTALLATION
Mounting 2-1.............................
Connections 2-2 & 2-3.....................
Control Overview 2-4......................
Outline Mounting Drawing 627122...........
Wiring Diagram 629455.....................
INITIAL SETUP
Password Selection 3-1....................
System Type, Source, & Language 3-2 & 3-3.
Frequency, Voltage, & Current Settings 3-4...
PT & CT Ratios 3-5........................
Serial Communication Interfaces 3-6 to 3–9..
Reset Energy Level & Reset Event Log 3-10..
Reset Maximum Demand Level 3-12.........
Watt Demand Window Size 3-13............
Setpoint Configuration 3-14................
Device 86 Configuration 3-15...............
KW Setpoints & Reset Time Delay 3-16 & 3-17
Date & Time Setting 3-18...................
Event Log 3-19...........................
Setup Log & Reset 3-20 & 3-21..............
Engine Run Time Counter & Reset 3-22......
OPERATING THE POWER MANAGER
Operation 4-1 & 4-2........................
INDEX back page..........................
Toavoidpossibleshock,burns,or
death, deenergize all electrical
sources before making any
connections to the Power Manager.
The protection provided by the equipment may be
impaired if the Power Manager is used in a manner
not specified by ASCO Power Technologies.
!

1--1 Introduction
General Information
The ASCO 5200 Series Power Manager Xp collects real–time power system
information from ASCO Power Control Systems and 7000 Series Automatic
Transfer Switch products (which utilize the Group 5 Controller). The Power
Manager is available in two forms: Catalog 5220D (Accessory 85 on an ATS)
Power Manager (Display and Transducer) for local data monitoring and
control; or Catalog 5220T (Accessory 75 on an ATS) Power Manager
Transducer without the display transmits data serially to a remote network
management product for collection and analysis.
The Power Manager Xp includes a backlit 4–line LCD display and membrane
controls. All monitoring and control functions can be done from the front of
an enclosure for convenience and safety.
The universal potential transformer inputs on the Power Manager can
accommodate the following three phase and single phase bus types:
·Three phase – 4 wire WYE system
·Three phase – 3 wire Delta system
·Single phase – 3 wire system
·Single phase – 2 wire system
Monitored & Calculated Data
Set–up parameters as well as the following computed parameters are avail-
able both on the local display and through the serial interface:
·Line–to–neutral voltages (VAN,V
BN,V CN)
·Line–to–neutral voltage average (VAV E)
·Line–to–line voltages (VAB,V
BC,V CA)
·Line–to–line voltage average (VLAV E)
·Current on each phase (IA,I
B,I C)
·Current in the neutral conductor (IN)
·Average current (IAV E)
·Active power, KW per phase and total (WA,W
B,W C,W T)
·Reactive power, KVAR per phase and total
(VARA,VAR
B,VAR C,VAR T)
·Apparent power, KVA per phase and total
(VAA,VA
B,VA C,VA T)
·Watt demand and maximum Watt demand
·KWHours importing, exporting and net
(KWHIMP ,KWH
EXP ,KWH NET)
·KVARHours leading, lagging and net
(KVARHLEAD, KVARHLAG, KVARHNET)
·KVAHours net (KVAHNET)
·Powerfactor(PF)
·Signal frequency (Hz)
·Twelve configurable setponts for Protective Relaying

1--2
Introduction
Sense Inputs
·4 current inputs
·3 voltage inputs
·frequency input
Control Inputs & Outputs
·transfer switch position input
·8 status inputs
·4relayoutputs
Cleaning
The exterior of the 5200 Series Power Manager Xp should be cleaned by wiping
the front panel of the display unit with a soft cloth and cleaning agents that are
not alcohol based, and are nonflammable, nonexplosive. All other servicing
should be performed by authorized factory personnel.

1--3 Introduction
Measurement Conventions
The following diagrams show how the 5200 Series Power Manager Xp inter-
prets and displays signed (+, –) values for power, power factor and energy
parameters. Please note that the polarity of the Watts, VARs, Power Factor,
energy import/export, and lag/lead readings can be reversed by reversingthe
polarity of the CTs connected to the Power Manager.
Power
Manager

1--4
Introduction
Measurement Specifications
NOTE: The accuracy specifications are subject to change.
Contact ASCO Power Technologies for more information.
STe m p e r a t u r e : 2 5 ˚C/77˚F
SFrequency : 50.0 Hz or 60.0 Hz
SCurrent input : 2 % < I FULL SCALE < 125 %
SSensing type: True RMS up to and including the 21st harmonic.
P
a
r
a
m
e
t
e
r
(
f
u
l
l
s
c
a
l
e
)
A
ccu
r
ac
y
Display
Pa
r
amete
r
(
f
ull scale)
A
c
c
u
r
a
c
y
(% full scale) Resolution Range
Current (I) 5.000 A 0.25 % 0.25 % 0–299991
V
o
l
t
a
g
e
(
V
)
120 V 1.00 % 1.00 % 0–599992
Vo
l
tage
(
V
)
600 V 0.25 % 0.25 % 0–599992
Active Power
(
K
W
)
600 W 1.00 % 0.25 % 0–299993
(
KW
)
(per element) 3000 W 0.25 % 0.10 % 0–299993
Reactive Power
(
K
V
A
R
)
600 VAR 1.00 % 0.25 % 0–299993
(
KV
A
R
)
(per element) 3000 VAR 0.25 % 0.10 % 0–299993
Apparent Power
(
K
V
A
)
600 VA 1.00 % 0.25 % 0–299993
(
KV
A
)
(per element) 3000 VA 0.25 % 0.10 % 0–299993
Active Energy (KWH) 1.00 % of reading 0.10 % – 1 999 999 999
to + 1 999 999 999
Reactive Energy (KVARH) 1.00 % of reading 0.10 % – 1 999 999 999
to + 1 999 999 999
Apparent Energy (KVAH) 1.00 % of reading 0.10 % 0 – 1 999 999 999
PowerFactor(PF) 1.00 % 0.01 PF –0.0 to 1.00 to +0,0
Frequency (Hz) 0.25 % 0.1 Hz 40 to 100 Hz
NOTES:
1Reads in KA (i.e., 10.00 KA) for currents over 9,999 A.
2Reads in KV (i.e., 10.0 KV) for voltages over 9,999 V.
3Reads in MW, MVAR, MVA for readings over 9,999 K.
FCCClassAStatement
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in
a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.

1--5 Introduction
Device Ratings
Input Signals
Current (4): 0 to 5 A ac nominal. 4000 V ac isolation, minimum.
Burden: less than 2mV at 5 A ac input ( 0.01 VA )
Voltage (3): 0 to 600 V ac nominal, three phase. 3750 V ac isolation minimum.
Burden: less than 0.1 mA ac at 600 V ac input ( 0.1 VA ).
Frequency: 40 Hz to 100 Hz fundamental.
True RMS measurements up to and including the 21st harmonic.
Relay outputs (4): Form A dry contact,
UL/CSA rated 1 A @ 30 V dc, 0.5 A @ 125 V ac resistive load
Status inputs (8): 30 V dc maximum, >10 V dc = active, <1 V dc = inactive
status input burden = 12 mA @ 24 V dc
Tra ns fe r Sw it ch
Position input: 30 V dc maximum, >10 V dc = active, <1 V dc = inactive
Power Requirements: 24 V dc / 0.3 A maximum / 7.2 VA
Power supply should be UL Listed.
CAUTION Risk of explosion if battery is replaced by an incorrect type.
Dispose of used batteries according to local ordinances.
Interface(s): Externaldisplay(J2)–Class1DB25femaletype
SCI (J5) – Class 2 DB9 female type
RS485 (J1) – Isolated RS485 Communications interface
Operating Temp.: –4˚F to +140˚F (–20˚Cto+60˚C)
Storage Temp.: –67˚F to +185˚F (–55˚Cto+85˚C)
Installation Category: IC III
Pollution Degree: PD 2
Humidity: Relative humidity 5% to 95%, non–condensing.
Size:
Catalog 5220T 6” H x 2 ¾” D x 10” W (152 mm H x 70 mm D x 254 mm W)
Catalog 5220D 7” H x 5” D x 12” W (178 mm H x 127 mm D x 304 mm W)
(includes Power Manager Display)
Weight:
Catalog 5220T 3 lbs. 5 oz (1.50 kg)
Catalog 5220D 5 lbs. 11 oz (2.58 kg)
(includes Power Manager Display)
Applicable Standards
UL 3111–1 Electrical Measuring and Test Equipment, Part 1: General Requirements
CAN/CSA–C22.2 No. 231–M89 CSA Safety Requirements for Electrical and Electronic
Measuring and Test Equipment

2--1
Installation
Mounting
The 5200 Series Power Manager Xp must be mounted to a flat surface inside
a metal enclosure. For Catalog 5220T (Acc. 75) mount the Power Manager
Xp Transducer by using the four slotted mounting locations in the base.
For Catalog 5220D (Acc. 85) mount the Display (Transducer with Display)
to the inside of an enclosure door which has a 10” x 6“ cutout so that the LCD
display and membrane controls are accessible through the door (when
closed).
Use a standard nutdriver to mount the Power Manager Xp.
Tighten all mounting hardware to 10 in–lb maximum.
See Outline & Mounting Drawing 627122 (end of this section)

2--2 Installation
Connections See Wiring Diagram 629455 (end of this section).
Make the appropriate connections as shown on the label on the Power
Manager Xp Transducer and on the wiring diagrams.
To prevent damaging the Power Manager deenergize (turn off) all power to the unit before you connect
or disconnect the shielded interconnecting cable and all other wiring to the terminal blocks.
!
Tightening Torque Tighten all connection terminals to 10 in–lb maximum.
Interconnecting CableIf a Power Manager Xp Displayisprovidedbesurethatitsshieldedcableis
connected to socket J2 on Power Manager Xp Tra ns duc er.
Power Supply Connections Class 1 circuit See CAUTION above!
Use a Class 1 power supply that is UL Listed. Connect the 0.3 amp 24 volt
dc power supply to terminal 23 (+) and terminal 24 (com) on terminal block
TB3 marked Control Power on the Power Manager Xp Transducer. Refer to
the labeling below terminal block. Use 18 AWG stranded copper wire.
To avoid possible shock, burns, or death, deenergize all electrical sources before making
any connections to the Power Manager Xp.
Lethal voltages can result if current transformers are open circuited while carrying
primary current. To avoid injury turn off primary circuit or short out CT secondary circuit.
CT Connections Connect the current transformers (CTs) with 5 amp rated secondaries to the
appropriate terminals 7–14 marked Current Inputs on the Power Manager Xp
Transducer. Refer to the labeling above terminal block TB2. Note the shorting
block connections on the Wiring Diagram. See DANGER above!
Voltage Connections Connect the system voltage (120 to 600 volts ac) to the appropriate terminals
1–6 marked Voltage Inputs on the Power Manager Xp Transducer. For system
voltages above 600 volts ac use appropriate potential transformers (PTs).
Refer to the labeling above terminal block TB1. Note the fusing
requirements (1 amp / 600 V) on the Wiring Diagram. See DANGER above!
Transfer Switch Position
If an automatic transfer switch is used, connect an unused auxiliary contact
(Feature 14A) on the transfer switch to the appropriate terminals marked
N/E Input on the Power Manager Xp Transducer terminals 13 & 14. Refer to
the labeling below terminal block TB3 (lower row). Refer to the ATS
Operator’s Manual and ATS wiring diagram for the location of Feature 14A
contact. This connection to the Power Manager allows it to monitor and
display the position of the transfer switch (page 4–1 step 1).
The transfer switch position indicating auxiliary contact (Feature 14A) must be connected to the
PowerManagerforproperoperation.Ifnot,selectOther for Source to be monitored (page 3–2).
!

Notes
For Catalog 5110
Serial Module refer
to Installation
Manual 381333–240.
For Catalog 5150
Connectivity
Module refer to
Installation Manual
381333–238.
Catalog 5110 Serial
Module and Catalog
5150 Connectivity
Module use different
cables than those
specified here.
2 --- 3
Installation
Status Voltage Input
Connect up to eight status voltage inputs to the appropriate terminals 1–12 marked
Status Inputs on terminal block TB3 of the Power Manager Xp Transducer. Each in-
put can operate either from an external 24 V dc signal or by using external contacts
with the internally provided 24 V dc source. The Wiring Diagram shows suggested
wiring methods for the Status Inputs. Refer to labeling below terminal block TB3
(upper row). These status inputs are independent of the four relay outputs listed
below. The status of the inputs can be monitored on the display (see page 4–2 steps
15 & 16). The status of these inputs can be transmitted serially for remote display.
The default display name of Status Input 1, or Input 2, etc. can also be changed seri-
ally to a unique 15 character name by using ASCO Power Technologies software.
Relay Output
Connect up to four circuits to the Power Manager Xp’s four normally–open relay
outputs (each internal contact is rated 1 amp at 30 volts dc, 0.5 amp at 125 volts ac
resistive load). Terminals 15–22 are marked Relay Outputs on the Power Manager
Transducer. Refer to the labeling below terminal block TB3 (lower row). These
outputs are independent of the Status Voltage Inputs described above. See page 4–2
step 17 for the display of the outputs. These outputs can then be transmitted serially
for display, and remote operation. The default display name of Relay Output 1,or
output 2, etc. can also be changed serially to a unique 15 character name by using
ASCO Power Technologies software.
Ground Connection
The Power Manager Xp is provided with an earth ground screw and a UL Listed insulated
ring terminal. The user should properly crimp the terminal lug to UL listed 16 gauge
copper wire with 600 V insulation, color coded green with yellow stripes. Use an AMP
crimp tool number 47387 or UL approved equivalent crimp tool.
When the Power Manager is mounted on a door, a conductive strap must be used
between the enclosure and the door. This connection provides proper grounding
which does not rely upon the door hinges.
Communication Network Connections RS–485 (J1) or SCI (J5) Class 2 circuit
See Wiring Diagram 629455 (end of this section).
RS–485 (Port J1) – Use the RS–485 interface to connect the Power Manager
directly to an RS–485 based communications network. Baud rates of up to 57.6K
baud are supported on this interface.
SCI (Port J5) – Use the SCI interface to connect to an ASCO Accessory 72A Serial
Communications Module which provides a gateway onto a RS–485 communications
network. Refer to wiring diagram 629455 for connection details. Baud rates of up to
19.2K baud are supported on this SCI/72A interface.
First, use ASCO cable 489672 (8 inch) or 489672–001 (4 foot) to connect the unit’s seri-
al communications interface connector J5 to the Acc. 72A Serial Communication
Module connector J1. Then, use only the recommended communication cable (see be-
low) to connect the Acc. 72A Module to the RS–485 network. Connect the transmit
and receive communication cable (twisted pairs) as shown on Wiring Diagram 629455.
Acceptable Communication Cable
Type of Cable Acceptable Manufacturer’s Numbers
Standard 80˚CBelden 9842, 9829, Alpha 6202C, 6222C
Plenum Rated Belden 89729, 82729, Alpha 58902

2--4 Installation
Control Overview
On the Catalog 5220D Power Manager Xp, which includes the display, six
control buttons perform all monitoring and setting functions. Three levels
of screens are used. The first (top) level is the monitoring level and provides
information about the power system. The second (middle) level is the
settings level. Access to change the settings is password protected (see page
3–1). The third (lower) level is the setpoints level. There are twelve
user–configurable setpoints for protective relaying, containing two screens
per setpoint for parameter selection. A user may configure any combination
of these twelve setpoints, including duplicates. Acess to these screens is also
password protected (see page 3–1).
4–line
L
CD display
membrane control keys
POWER MANAGER
POWER STATUS LEVEL:
SETTINGS & SERVICE LEVEL:
MODIFYING SETUP OR SERVICE PARAMETERS:
Refer to Operator’s Manual
Press left or right Menu Scroll to display power
parameter screens.
Press Enter/Save Settings to display the
settings and service screens.
Press left or right Menu Scroll to display
settings or service screens.
Press Esc to return to the power status level.
Esc Enter / Save Settings
Increase
Value
Decrease
Value
Menu
Scroll
Menu
Scroll
Power Manager Display.
Left–Right Arrows The left arrow Aand right arrow "keys (Menu Scroll) navigate through
both levels of screens.
Enter/Save Settings The Enter / Save Settings key drops from the top level to the lower level
settings screens. It also is used to save a new settings.
Up–Down Arrows The up arrow Yand down Barrow keys (Increase Value and Decrease Val-
ue) modifies a setting (setup parameter) while in the lower level screens.
Esc key The Esc key ignores a change and returns to the top level.