ascobloc ASCOLINE 700 Series User manual

Operating Instructions for
ASCOLINE 700
AEF 040, AEF 048
Chip Scuttles
Quality and Competence in
Stainless Steel

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
1
1. Table of Contents
Page
Annexes
•Technical Data Sheet
•Connection Diagram
•Cleaning and Care Instructions
Dear customer,
read carefully through these operating instructions before putting the equipment into operation for the first time.
They contain important instructions on setting up, use and maintenance of the equipment. Pay special attention to the
safety instructions included in the text.
Keep these operating instructions in a safe place and ensure that they are accessible to the operating personnel at all
times. In addition to the instructions for operating, you will also find instructions and information for your servicing staff.
Hazard symbol description
General hazard symbol
Non-observance of the safety instructions means danger to persons (injury) or damage to
the equipment
Hot surfaces. Contact can lead to burns.
1. Table of Contents..................................................................................................................... 1
2. Details of the Equipment......................................................................................................... 2
3. Instructions on Safe-handling of the Equipment ................................................................. 2
3.1 General instructions ................................................................................................................. 2
3.2 Safety instructions for operating, cleaning and repair ............................................................. 2
3.3 Instructions for transport .......................................................................................................... 2
3.4 Instructions on installation ....................................................................................................... 2
4. Installation ................................................................................................................................ 3
4.1 Setting up................................................................................................................................. 3
4.2 Connections ............................................................................................................................. 3
4.3 Check functions ....................................................................................................................... 4
5. Proper Use of the Equipment ................................................................................................. 4
5.1 Operational start-up ................................................................................................................. 4
5.2 Operating ................................................................................................................................. 4
5.3 Cleaning ...................................................................................................................................
5
6. Repair and Maintenance.......................................................................................................... 5
6.1 Repair and maintenance..........................................................................................................
5
6.2 Measures to be taken for longer stoppages ............................................................................
5
7. Faults and their Rectification ................................................................................................. 5
7.1 Fault rectification......................................................................................................................
5
7.2 Customer service .....................................................................................................................
5
8. Spare Parts ............................................................................................................................... 6
8.1 List............................................................................................................................................
6
8.2 Illustrations ...............................................................................................................................
7
9. Declaration of Conformity..................................................................................................... 10

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
2
2. Details of the Equipment
Appliance type
Version
Ident. No.
Free
-
standing
AEF 040 Electric chip scuttle GN 1/1, open cabinet space 6533.100
Wall
-
mounted and table top appliance
AEF 048 Electric Chip Scuttle GN 1/1 6633.100
(see data sheet in annex for technical data)
3. Instructions on Safe-handling of the Equipment
3.1 General instructions
The equipment is a technical appliance that is only intended for commercial use and for use under
supervision.
The chip scuttles are used for the preparation of food on a commercial scale in the containers provided
for the purpose.
Ventilation of the work rooms complying with the regulations is to be ensured.
The employers' liability insurance association (BG) rules “Working in Commercial Kitchens” of the “Food
Processing Industry” expert committee of the BG Central Office (BGR 111) are to be observed when
setting up and operating equipment.
Technical modifications to the equipment by unauthorised persons without written permission from the
manufacturer completely nullify any claims under the guarantee and invalidate any claims in respect of
product liability.
These instructions are to be made known to the members of staff affected in the context of an operating
directive.
3.2 Safety instructions for operating, cleaning and repair
Several parts of the chip basin get very hot due to the high temperatures needed for cooking. Protect
yourself by only touching the control elements provided and by wearing clothing that prevents direct
skin contact.
The operating and cleaning may only be carried out by personnel who have received appropriate
instruction.
The radiation heating element is in operation and gets very hot. Danger of burns! Keep to a safe
distance!
Remove immediately any spatters of fat on the floor. Danger of slipping!
The manufacturer cannot be made liable for damage due to inexpert connection and handling.
Claims under the guarantee in such cases are null and void.
Before repair work is started, the equipment must be disconnected on all poles from the power
(using isolating equipment in the customer's supply, e.g. contact breakers).
3.3 Instructions for transport
Transport ascobloc equipment only in the original packaging. This avoids unnecessary damage and
expense.
Check equipment for damage.
Do not lift or shift the appliance by holding the top plate, the bottom edges at the sides of the appliance
or by the door handles. The bottom edges at the front and rear of the appliance are provided for this.
3.4 Instructions on installation
The appliance is wired up in the factory as far as the connector. All connection work must be carried out
by an authorised specialist company. Allow the technical experts to look at these documents.
The legally acknowledged regulations (Germany VDE, Austria ÖVE, Switzerland SEV etc.) and the
connection requirements of the local electricity utility are to be observed.

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
3
Before beginning the installation work, it should be checked that the mains voltage, mains type and the
current rating of the circuit breaker match the values given on the name plates. An isolating device in
the customer's scope of supply that is effective on all poles must be provided, e.g. contact breakers with
at least 3 mm contact gaps, so that the equipment is disconnected from the power supply during repair
and installation work. Connection to an equipotential bonding system is available (check effectiveness).
Do not sharply bend or crush mains cables or damage on sharp edges and route them so that they
cannot come in contact with hot parts. The power supply cable must be led through the equipment, fully
sheathed, from the screwed connection to the entry of the terminal box. The appliance is intended for
a permanent connection; connection via plug and socket is not permitted
4. Installation
4.1 Setting up
Do not set up the equipment next to walls, kitchen furniture, and decorations or similar which are made
of flammable materials. Otherwise there is danger of fire. See connection diagram with equipment
description for minimum distance. Local fire protection regulations must be kept to absolutely!
The equipment must be set up absolutely horizontal (use spirit level for alignment). Equipment with
adjustable feet can easily compensate for unevenness in the floor (+/- 20 mm) by turning the bottom
ends of the feet. If set up on a plinth, this is to have shims fitted underneath to compensate for
unevenness, if required.
The layout of forced convection air systems is only to be carried out by appropriate experts.
These instructions are to be handed to the owner-operator once the installation work is completed. The
owner-operator is to be instructed on how the equipment functions, its correct handling and the safety
regulations.
4.1.1 Free-standing set-up
If the equipment is to be set up on its own, suitable means are to be used to protect it against tilting and
shifting.
4.1.2 Setting them up in groups or blocks
When setting up in groups or blocks, the equipment must be joined together by suitable connecting
elements. This is for the sake of hygiene. Observe equipment setting-up sheets, leaflets or installation
plan. When installing in other kitchens, select the appropriate accessories from the leaflets.
4.2 Connections
Details of connections for the media can be taken from the accompanying connection diagram and
equipment description. Check whether the size and position of the electrical connections of the
customer side correspond to the information in the connection plan, equipment description or
installation plan.
The terminal box for the connections is located behind the front panel A (see data sheet). Make the
connections as shown in the annex or in the connection diagram accompanying the equipment. The
number of the connection diagram is to be found on the type plate. Once the electrical connections
have been made, close the cover of the terminal box and screw the front panel in place again.
4.2.1 Free-standing appliances
The connections can be made from below or from the rear from a closed installation space. With the
connection from below, the pipe length must be 50 mm above the floor surface.
4.2.2 Connection from the rear when equipment on a plinth
The penetrations are to be made in compliance with the known DIN and VDE regulations.
The connections can be through the rear wall (see illustration for dimensions).

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
4
Front view – position of the penetrations for connections when the equipment is on a plinth
4.2.3 Wall/table mounted appliance - attached to an installation wall, cantilever or wall-mounted
frame
When attaching the appliance to an installation wall, cantilever or on a wall-mounted frame (ACC 881),
the appliance connections from below or from the rear are to be used.
4.2.4 Wall/table-top appliances connection through the rear wall
On the right side at the rear in the corner is a bracket that is screwed on with downwards penetration
that covers the access to the installation channel to the rear. Remove the bracket, turn it through 180°
and screw it back on so that the penetration in the bracket now frees up access to the rear and covers
the downwards access.
4.3 Check functions
Put the appliance into operation. The green indicator light for operational readiness must light up.
5. Proper Use of the Equipment
5.1 Operational start-up
The appliance may not be brought into use until the user has become familiar with its operation.
The operating instructions with the list of warnings and the instructions on the subject of fire protection
are to be followed exactly!
Remove the protective film before bringing into operation
Clean the equipment with dilute soap solution.
5.2 Operating
The appliance is used for short-term keeping warm of deep-fried food and salting of chips on the
perforated sheet inserted in the gastronomic container. The heat transfer takes place by radiation from
above. Set the knob to Level “3”. The chips can now be taken from the deep fryer, put into the fried food
basin, be salted and portioned. Chips should now be kept warm for several minutes. Keeping warm for
a longer period lowers the quality.

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
5
5.3 Cleaning
Please observe the hygiene regulations in your firm! The instructions in this document are not
a substitute for such regulations (observe the tips for the treatment of stainless steel appliances in
commercial kitchens!).
Attention! Appliances may not be cleaned using water under pressure (spraying with water hose or
steam jet or high pressure cleaners). The appliance is to be shut off if the surroundings are to be
cleaned using such means!
The appliance must be shut off and adequately cooled down before cleaning. Appliance parts or
accessories that come in contact with foodstuffs must be cleaned thoroughly with cleaning agents and
then rinsed off with tap water. Flammable liquids are not be used for cleaning.
To avoid interruptions in operation and for hygiene reasons, the appliance should be cleaned daily after use.
Chip scuttle
Long-term effects of salt and spices can lead to corrosion. Place a catchment vessel underneath for
waste water, open the ball valve and rinse out the chip scuttle basin. Clean the basin with commercially
available cleaning agent for stainless steel. Do not use a wire brush or steel wool.
6. Repair and Maintenance
6.1 Repair and maintenance
Please also observe the cleaning and care instructions in the annex!
6.2 Measures to be taken for longer stoppages
Clean the appliance thoroughly.
Disconnect the appliance from the mains.
7. Faults and their Rectification
7.1 Fault rectification
Fault Cause Remedy
- Green indicator light is
on, but there is no heat
- Tubular heating element is faulty, a
phase is missing
- Temperature limiter is faulty or has
triggered
- Replace faulty component
- Poor heat production - Temperature limiter triggered – limiter
or temperature controller faulty - Replace faulty component
- Contact breaker trips
repeatedly
- Wrong contact breaker or a short-
circuit - Replace
A repair may only be performed by trained, qualified specialists. Please give us the equipment number and
the type designation that are on the equipment name plate. The appliance name plate is on the title page
of this documentation and on the front panel A of the appliance (see connection diagram).
7.2 Customer service
ascobloc Customer Service: Tel. [phone]
Fax [phone]
E-mail kun[email protected]

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
6
8. Spare Parts
8.1 List
Item Name Type / Version Art. No. Remarks
1.
Tubular heating element
1100 W 09/1920 X
2. Appliance foot 08/6232
3. Power controller 09/1096 X
4. Knob 09/2662
5. Scale ring 08/2939
6. Indicator light, yellow 09/2091 X
7. Indicator light, green 09/2092 X
8. Seal ring 38x27x2 mm 08/1498
9. Floor grid 06/5726
10. Ball valve ¾" 12/1185
11. Drain valve ¾" 08/1557
12. Catchment vessel GN 1/1
08/2410
13. Leaf spring for knob 12/3657
X = replacement or repair only by authorised specialist company

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
7
8.2 Illustrations
Figure 1 AEF 040

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
8
Figure 2 AEF 040
Figure 3 Control panel from front (AEF 040)

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
9
Figure 4 Control panel from rear (AEF 040)

Operating Instructions Ascoline 700, AEF 04x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax: [phone] E-mail: [e-mail] BA-AEF04x_EN , 12.11.2014
Subject to change without notice!
10
9. Declaration of Conformity
EC Declaration of Conformity for the CE Mark
The manufacturer
Gastro-Gerätebau GmbH
Grüner Weg 29
D-01156 Dresden
hereby declares that the appliances described below
Appliance type
Version
ID No.
Free
-
standing
AEF 040 Electric deep-fry basin GN 1/1, open cabinet space 6768.100
Wall and table top appliance
AEF 048 Electric Chip Scuttle basin GN 1/1 6633.100
satisfy the provisions of
the Low Voltage Directive 2006/95/EC,
including modifications valid at the time of the declaration.
The following harmonised standards were applied:
EN 60335-2-50: 2008-11 Household and similar electrical appliances - Safety - Part 2-50:
Particular requirements for commercial electric equipment used to keep
food warm
EN 60335-1:20012-10 Household and similar electrical appliances - Safety - Part 1: General
requirements
The following national or international standards (or parts/clauses thereof) and specifications were applied:
Dresden, 12. November 2014
p.p. R. Ziegler
Technical Director