ascobloc ASCOLINE 700 User manual

EN
EN
English Language Version
Operating Instructions
ASCOLINE 700
AGB 23x, AGB 43x
Gas frying plate
Quality and Competence in
Stainless Steel

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
1
1 Table of Contents
Page
1 Table of Contents.............................................................................................................. 1
2 Details of the Appliance ................................................................................................... 2
3 Instructions on Safe-handling of the Appliance ............................................................ 2
3.1 General Instructions ............................................................................................................ 2
3.2 Safety instructions for operating, cleaning and repair......................................................... 2
3.3 Instructions for transport ..................................................................................................... 3
3.4 Instructions on installation................................................................................................... 3
4 Installation ......................................................................................................................... 3
4.1 Setting up ............................................................................................................................ 3
4.2 Connections ........................................................................................................................ 3
5 Proper Use of the Appliance............................................................................................ 4
5.1 Operational start-up ............................................................................................................ 4
5.2 Check functions................................................................................................................... 4
5.3 Operation ............................................................................................................................ 5
5.4 Cleaning .............................................................................................................................. 5
6 Repair and maintenance................................................................................................... 5
6.1 Repair and maintenance ..................................................................................................... 5
6.2 Measures to be taken for longer stoppages ....................................................................... 5
7 Faults and their Rectification........................................................................................... 6
7.1 Fault rectification ................................................................................................................. 6
7.2 Customer service ................................................................................................................ 6
8 Spare Parts ........................................................................................................................ 7
8.1 List....................................................................................................................................... 7
9 Conversion Instructions................................................................................................... 7
10 Overview of Nozzle Sets for Gas Frying Plate ............................................................... 8
11 Overview of the Categories acc. to Country .................................................................. 9
12 Declaration of Conformity.............................................................................................. 10
Annexes
•Technical Data Sheet
•Cleaning and Care Instructions
Dear customer,
Read carefully through these operating instructions before putting the appliance into operation for the first time.
They contain important instructions on setting up, use and maintenance of the appliance. Pay special attention to the safety
instructions included in the text.
Keep these operating instructions in a safe place and ensure that they are accessible to the operating personnel at all times.
In addition to the instructions for operating, you will also find instructions and information for your servicing staff.
Hazard symbol description
General hazard symbol
Non-observance of the safety instructions means danger to persons (injury) or damage to
the appliance
Hot surfaces. Contact can lead to burns.

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
2
2 Details of the Appliance
Appliance type
Version
Ident. No.
Free
-
standing appliances
AGB 230 Gas frying plate, open cabinet 6575.000
AGB 430 Gas frying plate, open cabinet 6576.000
Wall and table
-
top appliances
AGB 238 Gas frying plate 6675.000
AGB 438 Gas frying plate 6676.000
(See data sheet in annex for technical data)
3 Instructions on Safe-handling of the Appliance
3.1 General Instructions
The equipment is a technical appliance that is only intended for commercial use.
The gas grill and griddle plates are only used for the preparation of food on a commercial scale.
The equipment is neither suitable for spatial heating nor for the warming up of other materials –
except those normally used in frying.
The equipment is only to be operated under supervision.
Ventilation of the work rooms complying with the regulations is to be ensured.
The employers' liability insurance association (BG) rules "Working in Commercial Kitchens" of the
"Food Processing Industry" expert committee of the BG Central Office (BGR 111) are to be observed
when setting up and operating equipment.
Technical modifications to the appliance by unauthorised persons without written permission from the
manufacturer completely nullify any claims under the guarantee and invalidate any claims in respect of
product liability.
These instructions are to be made known to the members of staff affected in the context of an operating
directive.
3.2 Safety instructions for operating, cleaning and repair
Overheated fats and oils can be self-igniting. The preparation of food using fats and oils should not be left
unsupervised. Never try to extinguish fat or oil using water! Put Gastronorm 1/1 or 2/1 lid on the appliance
and switch off. Put all knobs to "Off" and then close the gas supply valve within the customer's extent of
supply. The frying plate must not be used as a deep fryer.
Several parts, such as the frying plate, get very hot due to the high temperatures needed for frying.
Protect yourself by only touching the control elements provided and by wearing clothing that prevents
direct skin contact.
The system may only be operated and cleaned by personnel who have received appropriate instructions.
Maintenance and repair may only be performed by qualified specialists who have received training.
Do not place any metal objects (closed cans, cutlery, jewellery, watches etc.) on the frying surface. These
can get very hot.
The manufacturer cannot be made liable for damage due to inexpert connection and handling. Claims
under the guarantee in such cases are null and void.
Appliance with gas connection
The owner/operator of the system must be informed that subsequent constructional modifications to the
rooms where the appliances are set up that impair the adequate supply of air to the gas-fired equipment
can have serious consequences.
If there is a smell of gas, do not light a flame! Immediately close the gas supply valve on the customer
side! Open windows, carefully check whether there is a leak. If the cause cannot be identified or
remedied, immediately inform a gas installation firm or the gas supply utility!
If the appliance is to be shut down: First put all gas valves to "Off" and then close the gas supply valve
within the customer's extent of supply. This applies also in the case of repair work.

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
3
3.3 Instructions for transport
Transport ascobloc appliances only in the original packaging. This avoids unnecessary damage and expense.
Check the appliance for damage.
Do not lift or shift the appliance by holding the top plate, the bottom edges at the sides of the appliance or by
the door handles. The bottom edges at the front and rear of the appliance are provided for this purpose.
3.4 Instructions on installation
Appliance with gas connection
The gas connection must be established by an authorised installing company and carried out in compliance
with locally applicable regulations. The legally acknowledged regulations and the connection requirements
of the local gas supply utility must be observed in their entirety. Observe the pertinent regulations!
(In Germany these include, for example, DVGW-TRGI, TRF, DVGW Work sheets G600 and G634, VBG 21)
The layout of HVAC systems is only to be carried out by appropriate experts. Inadequate ventilation leads
to functional impairments.
The operator must ensure that structural features used to supply combustion air or dilute the flue gas are
and remain functional over the long term. This must also be taken into account particularly when carrying
out modifications.
These instructions are to be handed to the owner-operator once the installation work is completed.
The owner-operator is to be instructed on how the equipment functions, its correct handling and the
safety regulations.
4 Installation
4.1 Setting up
Do not set up the equipment next to walls, kitchen furniture, and decorations or similar which are made of
flammable materials. Otherwise there is danger of fire. See connection diagram with equipment
description for minimum distance. Local fire protection regulations must be strictly observed!
It is of importance that the equipment be set up absolutely horizontal (use spirit level for alignment) so
that the doors can be opened and closed without any problem and that they seal tightly when closed.
Appliances with adjustable feet can easily compensate for unevenness in the floor (+/- 20 mm) by turning
the bottom ends of the feet. If set up on a plinth, fit shims underneath to compensate for unevenness
where required.
4.1.1 Free-standing set-up
If the appliance is to be set up on its own, suitable means are to be used to protect it against tipping over
and shifting.
4.1.2 Setting up appliances in groups or blocks
When setting up in groups or blocks, the equipment must be joined together by connecting elements
provided for this purpose. This is for the sake of hygiene. Observe appliance setting up sheets or
assembly diagram (data sheet in annex).
4.2 Connections
Appliance with gas connection
The type of gas and the supply pressure must match the gas setting given on the appliance. If not,
a conversion or adaptation of the appliance must be made to suit the local conditions (see conversion
instructions).
Tighten the flue gas duct supplied above the flue gas shaft using the screws supplied. The slant of the
flue gas duct must point to the operating side of the appliance.
Gas connection
Connect the safety gas hose to the gas connection pipe in the customer's supply. All gas lines must be
checked for leaks using suitable means. The appliance is designed for a maximum working pressure
(see table Technical Data). The appliance may be taken up to a maximum pressure of 150 mbar gauge
when testing for leaks. The valves may not be operated during the test. The gas line fitted over the
pressure-measuring nipple on the main gas pipe has to be vented before commissioning takes place.

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
4
4.2.1 Free-standing appliances
The connections can be made from below or from the rear from a closed installation space. If connected
from below, the pipe length must be 50 mm above the floor surface. If connected from the rear, the
installation pipes must not protrude into the appliance.
4.2.1.1 Connection from the rear when appliance on a plinth
The penetrations are to be made in compliance with the known DIN and VDE regulations.
The connections can be through the rear wall (see illustration for dimensions).
Front view – position of the penetrations for connections when the appliance is on a plinth
4.2.2 Wall/table mounted appliance - attached to an installation wall, cantilever or wall-mounted frame
When attaching the appliance to an installation wall, cantilever or wall-mounted frame (ACC 881), the
appliance connections from below or from the rear must be used.
4.2.3 Wall/table-top appliances – connected through the rear wall
On the right-hand side in the rear corner is a bracket that is screwed on with downwards penetration that
covers the access to the installation channel to the rear. Remove the bracket, turn it through 180° and
screw it back on so that the penetration in the bracket now frees up access to the rear and covers the
downwards access.
5 Proper Use of the Appliance
5.1 Operational start-up
Remove the protective film before placing into operation.
Clean the appliance with dilute soap solution.
5.2 Check functions
Check the supply pressure (flow pressure): Connect the pressure gauge to the pressure measuring
nipple of the main gas pipe.
Check whether the nozzles appropriate to the gas supply have been installed (see conversion instructions).
Bring the burners into operation and check whether the allowable supply pressure is maintained.
Close the sealing screw of the pressure measuring nipple again once the measuring is finished!

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
5
Bring all burners into operation. There is air in the lines prior to the first ignition, so it takes somewhat
longer till the pilot burners can be ignited.
Check for ignition from the pilot to the main burner, through-ignition and a regular flame pattern.
5.3 Operation
Open the gas supply valve within the customer's supply before commissioning. Turn the control knob to
"Star" and keep it pressed in. Ignite the pilot flame by pressing the high-voltage igniter several times while
the knob is in the pressed-in position for about 10 seconds. The igniting of the pilot flame can be
observed through the inspection hole in the operating panel.
Preheat for approx. 15 minutes. To do this, set the required surface temperature at the knob for browning
or parboiling on a high flame. Once the preselected surface temperature is reached, the built-in
thermostat automatically regulates the burner to low flame, which corresponds to a surface temperature
of approx. 100°C. As soon as cold food reaches the frying surface, the thermostat reopens the main
nozzle of the burner.
The frying plate can be operated with a liquid fat level or for the preparation of liquid meals by means of
the plug supplied.
Simmering on a low flame can also be set manually by turning the knob to the left end stop. The setting
needed for simmering depends on the condition and the quantity of food to be cooked.
When the knob is at the "Star" position, the frying plate is held in readiness; only the pilot flame is on.
Knob at the "Zero" position extinguishes the burner and the pilot flame.
If the appliance is to be taken out of operation, first set all knobs to "Zero" and then close the gas supply
valve within the customer's supply.
The drain pipe for fried residues leads to a dirt tray lying below it (GN 1/1-65 container). The dirt tray can
be removed and emptied as required. The frying plate cannot be operated without the dirt tray. Please
note that the capacity of every dirt tray is finite!
5.4 Cleaning
Please observe the hygiene regulations in your company! The instructions in this document are not a substitute
for such regulations (observe the tips for handling stainless steel appliances in commercial kitchens!).
Attention! Appliances may not be cleaned using water under pressure (spraying with water hose or
steam jet or pressure washer). The appliance is to be shut off if the surroundings are to be cleaned using
such means!
The appliance must be shut off and adequately cooled down before cleaning. Appliance parts or
accessories that come in contact with foodstuffs must be cleaned thoroughly with cleaning agents and
then rinsed off with tap water. Flammable liquids are not to be used for cleaning.
To avoid interruptions in operation and for hygiene reasons, the appliance should be cleaned daily after
use. The splash guard frame can be completely removed to make it easier to clean the frying plate.
Frying plate
The frying surface has been specially treated at a micro level. Therefore, do not clean the frying plate with steel
wool soap pads (e.g. AKO pads, Abbrazzo) or other abrasive cleaning aids. Do not use any sharp utensils to
remove food residues from the frying plate because this will scratch and deform the frying surface.
In the event of stubborn dirt, spray the special cleaner “Combi-Clean” onto the frying plate and let it take
effect for about 10-20 minutes. Then clean with a coarse sponge and wipe out with clean water.
Do not flood the frying plate, but let the washing water flow through the drain pipe into the dirt tray
underneath. Then clean the drain pipe with a brush and wipe out the frying plate using cloths.
Dirt tray
The dirt tray (GN 1/1-65 container) can be removed and cleaned in the dishwasher.
6 Repair and maintenance
6.1 Repair and maintenance
Please also observe the cleaning and care instructions in the annex!
If there are any signs that functioning is impaired even in the slightest or there are other defects, e.g.
traces of rust, changes in flame pattern, changes in operating behaviour or unusual odours, maintenance
or service is necessary.
6.2 Measures to be taken for longer stoppages
Clean the appliance thoroughly. Close the gas supply valve on the customer side.

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
6
7 Faults and their Rectification
7.1 Fault rectification
Always disconnect the power plug before starting any repair work!
Fault Cause Remedy
Burner does not ignite Main gas supply valve is closed Open main gas supply valve
Burner does not ignite Piezo igniter is faulty Replace piezo igniter
The pilot flame can be
ignited but it does not last
Control knob not in the correct
position or not pressed long enough
or hard enough
Hold down control knob in ignition position
at the end stop for about 10 seconds
Irregular flame pattern Burner is dirty Remove burner and clean it
Clear out the holes with a pin or needle X
Smell of gas Pipes, connecting components leaky Knob in 0 position, close main tap
A repair may only be performed by trained, qualified specialists. Please give us the appliance number
and the type designation that are on the appliance type plate. The plate is located on the front cover A of
the appliance (see connection diagram).
7.2 Customer service
ascobloc Customer Service: Tel. [phone]
Fax [phone]
E-mail kun[email protected]

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
7
8 Spare Parts
8.1 List
Item Name Type / Version Art. No. Remarks
1.
Knob
09/2662
2.
Scale ring
08/6394
3.
Thermocouple
09/2148 X
4.
Catchment vessel GN 1/1
08/2251
5.
Inspection glass
(transparent)
ø40x3.3 mm
08/2504
6.
Plug
08/1515
7.
Appliance foot
08/6232
8.
C
-
burner
AGB 430 04/5286 X
9.
Pilot gas line
AGB 430 06/16651 X
10.
All
-
gas pilot burner
AGB 430 10/1183 X
11.
Piezo igniter
AGB 430 09/2159 X
12.
Ignition cable connector
AGB 430 09/2145 X
13.
Gas supply valve
AGB 238 10/1338 X
14.
C
-
burner bracket
06/16663
15.
Leaf spring for knob
12/3657
X = replacement or repair only by authorised specialist company
9 Conversion Instructions
The appliance can be converted to use other types of gas. The conversion must be performed by an
authorised installing company and carried out in compliance with locally applicable regulations. To do
this, the appliance is to be completely disconnected from all electrical supplies and the gas supply valve
in the customer's extent of supply to be closed.
The technical possibilities are listed in the "Nozzle Sets" table. Material can be ordered according to the
"Nozzle Sets" table from Customer Service or dealers. The use of nozzles other than those authorised for
the gas/supply correction pressure leads to destruction of the appliance and to health hazards for the
personnel (CO emission).
The gas adjustments carried out in the factory are given on the gas type-plate. Subsequent conversions
to other gas types or supply pressures must be entered permanently and legibly on the gas type plate of
the appliance. Such labels are enclosed with replacement nozzle sets. Only use special nozzles obtained
from Customer Service or dealers!
Changing nozzles
Pull the dirt tray completely out of the appliance. The main nozzle on the burner and the low-setting
nozzle on the all-gas valve are accessible once the control panel has been removed. First, remove all
control knobs by pulling forward. Do this by inserting a flat-blade screwdriver behind the knob and at the
same time grip the knob at the back with two fingers. Then loosen the screws under the control panel.
Carefully remove the control panel. Do not damage the thermostat lines!
See illustration relating to the conversion instructions.
The main nozzle (B) is located in front of the burner injector. Remove the grub screw at the side of the
injector and pull the nozzle holder with main nozzle out of the injector. Unscrew the main nozzle (A/F 14)
from the nozzle holder and screw in the new nozzle till the end stop is reached.
The low-setting nozzle (A) is screwed into the all-gas valve at top left. Loosen clamping screw (A/F 9) and
unscrew the low-setting nozzle using a flat-blade screwdriver and replace with a new nozzle. Tighten the
clamping screw.

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
8
The pilot burner nozzle (C) is situated underneath the pilot burner. Unscrew the pilot gas line from the
floor and pull gently downwards. Change the ignition nozzle at the end of the ignition gas line and screw
on again.
Once the conversion is completed, the appliance must be subjected to a complete test just as if it were an
initial commissioning!
10 Umstellanleitung Gas - Bratplatte
CBA
Zündbrenner mit
Zündbrennerkappe
Hauptdüse Kleinbranddüse
Gashahn PEL 21S
Schlauchleitung
Flachdichtung
Brennerdeckel
Überwurfmutter M16x1,5 SW 19
Doppelkegelring 10 mm
Verschlußschraube SW 14
Steckschlüssel SW 5,5
Thermoelement
Zündgasleitung
Burner cover
Thermocouple Screw plug A/F 14
Socket spanner A/F 5.5
Cap nut, M16x1.5
A/F 19
Olive, 10 mm
Hose piping
Gas valve PEL 21 S
Pilot gas line
Low flame nozzle
Main nozzle
Pilot burner with pilot
burner cap
Flat gasket
Conversion instructions, gas frying plate

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
9
Overview of Nozzle Sets for Gas Frying Plate
Order no.
918 500 ... DSA Gas/pressure Main
nozzle Pcs.
Low flame
nozzle Pcs.
Ignition
nozzle Pcs.
Equipment
253 253 E20/H20 1.50 1 0.60 1 KZ 6 1 AGB 230 AGB 238
254 254 E20/H20 1.50 2 0.60 2 KZ 6 2 AGB 430 AGB 438
255 255 LL20/L25 1.60 1 0.65 1 KZ 6 1 AGB 230 AGB 238
256 256 LL20/L25 1.60 2 0.65 2 KZ 6 2 AGB 430 AGB 438
257 257 B28-30/P30/P37 1.00 1 0.50 1 KZ 5 1 AGB 230 AGB 238
258 258 B28-30/P30/P37 1.00 2 0.50 2 KZ 5 2 AGB 430 AGB 438
259 259 B50/P67 0.86 1 0.47 1 KZ 5 1 AGB 230 AGB 238
260 260 B50/P67 0.86 2 0.47 2 KZ 5 2 AGB 430 AGB 438
261 261 P50 0.90 1 0.50 1 KZ 5 1 AGB 230 AGB 238
262 262 P50 0.90 2 0.50 2 KZ 5 2 AGB 430 AGB 438
11 Overview of the Categories acc. to Country
Usable categories for different countries according to DIN EN 437 with connection pressure in mbar
Possible conversion for gas frying plates
Natural Gas Liquefied Gas Category
2H 2LL 2E 2E+ 3B 3P 3+
Test
Gas G 20
G 25 G 20 G 20 G 25 G 30 G 31 G 30/G31 G 30/G31
Country
AT 20 50 50 II 2H 3B/P
BE 20 25 28-30 / 37 50 / 67 I 2E+ I 3+
DE 20 20 20 50 50 II 2E 3B/P
DK 20 30 30 II 2H 3B/P
ES 20 37 50 28-30 / 37 II 2H 3P II 2H 3+
FI 20 30 30 II 2H 3B/P
FR 20 25 30 37 28-30 / 37 II 2E+ 3P II 2E+ 3+
GB 20 30 50 28-30 / 37 50 / 67 II 2H 3P
IE 20 30 37 28-30 / 37 II 2H 3P II 2H 3+
IT 20 30 28-30 / 37 II 2H 3+
NL 25 30 30 50 II 2L 3B/P II 2L 3P
NO 20 30 30 II 2H 3B/P
PT 20 30 37 28-30 / 37 50 / 67 II 2H 3P II 2H 3+
SE 20 30 30 II 2H 3B/P
CH 20 50 37 50 28-30 / 37 II 2H 3B/P
II 2H 3P II 2H 3+

Operating Instructions for Ascoline 700, AGB 23x, AGB 43x
ascobloc
Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected], AEBx30ff.doc Version: 21/02/2011
Subject to change without notice!
10
12 Declaration of Conformity
The manufacturer
Gastro-Gerätebau GmbH
Grüner Weg 29
D-01156 Dresden
hereby declares that the appliances described below
Appliance type
Version
Ident. No.
Free
-
standing appliances
AGB 230 Gas frying plate, open cabinet 6575.000
AGB 430 Gas frying plate, open cabinet 6576.000
Wall and table-top appliances
AGB 238 Gas frying plate 6675.000
AGB 438 Gas frying plate 6676.000
satisfy the provisions of
the EC Gas Appliances Directive, EU2009/142/EC
including modifications valid at the time of the declaration.
The following harmonised standards were applied:
DIN EN 203-2/9 Gas heated catering equipment - Part 2-9: Specific
requirements - Solid tops, warming plates and griddles;
German version EN203-2-9:2005
Dresden, 21/02/2011
p.p. R. Ziegler
Technical Director