ascobloc ASCOLINE 700 User manual

Operating Instructions
ASCOLINE 700
AES 060, AES 080
Electric Fast Boiling Pans
Quality and Competence
in Stainless Steel
1

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
Tel. [phone] Fax [phone] E-mail: [email protected] AESxxx.doc Status: 21.06.2019
Subject to change without notice!
2
1 Table of Contents
Page
1 Table of Contents.............................................................................................................. 2
2 Details of the Equipment .................................................................................................. 3
3 Instructions on Safe-handling of the Equipment........................................................... 3
3.1 General instructions........................................................................................................ 3
3.2 Safety instructions for operating, cleaning and repair .................................................... 3
3.3 Instructions for transport ................................................................................................. 3
3.4 Instructions on installation .............................................................................................. 4
4 Installation ......................................................................................................................... 4
4.1 Setting up........................................................................................................................ 4
4.2 Connections.................................................................................................................... 4
4.3 Safety drain valve / discharge strainer ........................................................................... 4
4.4 Filling the double jacket .................................................................................................. 5
4.5 Functional test ................................................................................................................ 5
5 Proper Usage..................................................................................................................... 5
5.1 Operational start-up ........................................................................................................ 5
5.2 Operating ........................................................................................................................ 6
5.3 Cleaning.......................................................................................................................... 6
6 Repair and Maintenance................................................................................................... 7
6.1 Repair and maintenance................................................................................................. 7
6.2 Measures to be taken for longer stoppages ................................................................... 7
7 Faults and their Rectification........................................................................................... 7
7.1 Fault rectification............................................................................................................. 8
7.2 Customer service............................................................................................................ 8
8 List of Spare Parts ............................................................................................................ 9
8.1 List .................................................................................................................................. 9
8.2 Illustrations.................................................................................................................... 11
9 Declaration of Conformity .............................................................................................. 15
Annexes
•Technical Data Sheet
•Connection Diagram
•Cleaning and Care Instructions
Dear customer,
Read carefully through these operating instructions before putting the equipment into operation for the first time. It
contains important instructions on setting up, use and maintenance of the equipment. Pay special attention to the
safety instructions included in the text.
Keep these operation instructions in a safe place and ensure that they are accessible to the operating personnel at all
times. In addition to the instructions for operating, you will also find instructions and information for your servicing
staff.
Hazard symbol description
General hazard symbol
Non-observance of the safety instructions means danger to persons (injury) or
damage to the equipment
Hot surfaces or media. Contact can lead to burns or scalding.

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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2 Details of the Equipment
Appliance type
Version
ID No.
AES 060 Electric fast boiling pan 60 litre 6560.100
AES 080 Electric fast boiling pan 80 litre 6561.100
(See data sheet in annex for technical data)
3 Instructions on Safe-handling of the Equipment
3.1 General instructions
The equipment is a technical appliance that is only intended for commercial use.
The electric fast boiling pan is used for the preparation of food on a commercial scale.
The appliance is not suitable for spatial heating nor for the warming up of other materials – except those
normally used in cooking.
Ventilation of the work rooms shall comply with the regulations.
The employers' liability insurance association (BG) rules “Working in Commercial Kitchens” of the “Food
Processing Industry” expert committee of the BG Central Office (BGR 111) are to be observed when
setting up and operating equipment.
Technical modifications to the equipment by unauthorised persons without written permission from the
manufacturer completely nullify any claims under the guarantee and invalidate any claims in respect of
product liability.
These instructions are to be made known to the members of staff affected in the context of an operating
directive.
3.2 Safety instructions for operating, cleaning and repair
•Do not set up the equipment next to walls, kitchen furniture, decorations or similar which are made of
flammable materials. Otherwise there is danger of fire. See connection diagram with equipment
description for minimum distance. Local fire protection regulations must be kept to absolutely!
•Before operating the equipment for the first time, the double jacket of the appliance must be filled with
water (see 4.4) to avoid damaging the appliance.
•When filling the boiler, the water pressure may not exceed 0.5 bar.
•If the safety valve of the steamer blows off steam (steam outlet in the foot area), there is a fault! Call
Customer Service!
•Take care when opening the safety drain valve – danger of scalding from the cooked food!
•Do not fill the boiler pan to the topmost filling mark, there is a danger of boiling over!
•Take care when opening the boiler pan lid! Danger of scalding from hot steam.
•Do not heat up closed receptacles such as cans, bottles or similar.
•Do not open the lid using force or against the stop or end position. There is a danger of slamming shut!
•Do not loosen hose connections or open the filling valve of the double jacket when the equipment is in
operation! The jacket and the lines are under pressure. Danger of extreme scalding from steam! The
appliance must be at atmospheric pressure, look at the pressure gauge!
•The workplace-related noise level is to be less than 70 dB (A).
Operating and cleaning may only be carried out by personnel who have received appropriate instruction.
Maintenance and repair may only be performed by qualified specialists who have received training.
The manufacturer cannot be made liable for damage due to inexpert installation – claims under the
guarantee in such cases are also null and void.
3.3 Instructions for transport
Transport ascobloc equipment only in the original packaging. This avoids unnecessary damage and
expense.
Check equipment for damage.
Do not lift or shift the appliance by holding the top plate, the bottom edges at the sides of the appliance or
by the door handles. The bottom edges at the front and rear of the appliance are provided for this.

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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3.4 Instructions on installation
•The appliance is wired up in the factory as far as the connector. All connection work must be carried
out by an authorised specialist company. Allow the technical experts to look at these documents. The
legally acknowledged regulations (Germany VDE, Austria ÖVE, Switzerland SEV etc.) and the
connection requirements of the local electricity utility are to be observed.
•Before beginning the installation work, it should be checked that the mains voltage, mains type and the
current rating of the circuit breaker match the values given on the name plates. An isolating device in
the customer's scope of supply that is effective on all poles must be provided, e.g. contact breakers
with at least 3 mm contact gaps, so that the equipment is disconnected from the power supply during
repair and installation work. Connection to an equipotential bonding system is available (check
effectiveness).
•Do not sharply bend or crush mains cables or damage on sharp edges and route them so that they
cannot come in contact with hot parts. The power supply cable must be led through the equipment, fully
sheathed, from the screwed connection to the entry of the terminal box. The appliance is intended for a
permanent connection; connection via plug and socket is not permitted
4 Installation
4.1 Setting up
Do not set up the equipment next to walls, kitchen furniture, and decorations or similar which are made of
flammable materials. Otherwise there is danger of fire. See connection diagram with equipment
description for minimum distance. Local fire protection regulations must be kept too absolutely!
The equipment must be set up absolutely horizontal (use spirit level for alignment). Equipment with
adjustable feet can easily compensate for unevenness in the floor (+/- 20 mm) by turning the bottom ends
of the feet. If set up on a plinth, this is to have shims fitted underneath to compensate for unevenness, if
required.
4.1.1 Free-standing set-up
If the equipment is to be set up on its own, suitable means are to be used to protect it against tilting and
shifting.
4.1.2 Setting them up in groups or blocks
When setting up in groups or blocks, the equipment must be joined together by connecting elements
provided for this purpose. This is for the sake of hygiene. Observe equipment setting up sheets or
assembly diagram (data sheet in annex).
4.2 Connections
Details of connections for the media can be taken from the accompanying connection diagram and
equipment description. Check whether the size and position of the electrical connections of the customer
side correspond to the information in the connection plan, equipment description or installation plan
The connections can be made from below or from the rear from a closed installation space. With the
connection from below, the pipe length must be 50 mm above the floor surface.
4.2.1 Electrical connections
The terminal box for the connections is located behind the front panel A (see data sheet). Make the
connections as shown in the annex or in the connection diagram accompanying the equipment. The
number of the connection diagram is to be found on the type plate. Once the electrical connections have
been made, close the cover of the terminal box and screw the front panel in place again
4.2.2 Cold/hot water mixing tap
To connect the appliance to the customer's supply using the hoses supplied with the equipment, the
water hoses must be first unscrewed from the mixing tap. To avoid confusion, undo the hoses one after
the other, reconnect and then secure.
If, after the reconnection, the hoses are too long, make sure that they cannot make contact with
electrically live parts. Only the space between boiler and left panel of the equipment is to be used for
compensation of the excess lengths.
Allowable pressure for the cold tap water connections is max. 600 kPa (6 bar).
4.3 Safety drain valve / discharge strainer
Stick the safety drain valve onto the drain pipe of the boiler and secure with hex-head screws.
If a discharge strainer (accessory) is required, it is fixed in the boiler pan drain line by means of a
clamping strap.
This prevents uncontrolled discharge of fine cooked-food particles.

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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4.4 Filling the double jacket
The appliance must be completely disconnected from the mains.
Remove the front panelling. Loosen the clamp at the Y-piece (A) and pull off the hose (C) from the Y-
piece (A) (the connecting hose is not yet attached when it is the first filling). Lead the piece of hose
remaining on the boiler to the outside of the equipment.
Attention! When filling the jacket, the pressure may not
exceed 0.5 bar.
Exceeding this pressure causes irreparable damage to
the boiler!
For this reason, attach the filling hose as loosely as
possible to the water tap!
Connect a water hose to the filling tap (B).
Open the filling tap and let the water run in till the water runs
out at the hose (C). Close the filling tap.
Open the safety valve (D) by turning the knurled nut
anticlockwise. The safety valve (D) is open when a clicking
noise is heard during the turning of the nut. This opening of
the valve ventilates and vents the water bath and avoids
overfilling. When no more water runs out of the hose (C),
close the safety valve (D) by turning the knurled nut in the
opposite direction till it comes to the end stop.
Connect the hose (C) to the Y-piece (A) again.
All panelling and cladding parts must be attached again
once the filling work has been completed!
Draining the double jacket
The jacket only has to be emptied when the boiler is put into
store or for other reasons when a temperature of below 0°C
is to be reckoned with.
For the draining of the jacket, just as for the filling, the filling
tap (B) is opened and the hose (C) pulled off the Y-piece (A).
4.5 Functional test
•Fill the pan with the minimum water quantity (approx. 10 litres).
•Put the appliance into operation. The green indicator light for operational readiness must light up.
•Set the desired temperature. The yellow indicator light for the control must light up.
•The boiling pan must go into the control mode once the set temperature is reached; the yellow light
goes out.
5 Proper Usage
5.1 Operational start-up
Remove the protective film before bringing into operation.
Clean the equipment with dilute soap solution.
Check that the lid hinge functions properly before bringing into operation for the first time. Should the lid
no longer remain standing in the uppermost position or not close automatically in the lower position, the
hinge should be adjusted as described in Section 6.1.

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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5.2 Operating
•Fill the interior of the pan with food to be cooked. Fill up to the desired water quantity by swivelling the
water inlet and operating the lever for hot and cold water. Set power controller (14; 7) to position 3. Put
cooking setting switch (13; 8) to position 2. Green light shows operational readiness and yellow shows
that heating is taking place.
•When the cooking temperature is reached, put the cooking setting switch (13; 8) back to position 1
(simmering). The amount of heat can be continuously regulated between positions 1 and 3 using the
power controller (7) .
The boiling pan works at full power if not switched down to the simmering level. There is therefore a
danger of overcooking!
•Drain off the cooked food in the pan via the safety discharge valve by raising the handle through 90°
and opening by rotating the valve.
•If a discharge strainer is fitted, the discharge of solid foodstuffs is prevented.
•If the equipment is to be taken out of use, set all knobs to “zero”.
Safety discharge valve (Figure 6)
•The closed position is marked on the left side by a vertically hanging handle. The “open position” is
indicated by the horizontally positioned handle.
•To open, the handle is raised, brought into the horizontal position and turned to the right to the end
stop position.
•To remove the valve plug, press in the push button while in this “open position” and pull out the plug (L)
upwards. Do not remove the plug till the pan has been completely emptied.
•The inadvertent removal of the plug is prevented by a push button safeguard (K) on the folding handle
of the discharge valve. The plug can only be removed when in the “open position”.
•When opening the valve, do not put you hands into the push-through opening!
5.3 Cleaning
Please observe the hygiene regulations in your firm! The instructions in this document are not a substitute
for such regulations. (Observe the tips for the treatment of stainless steel appliances in commercial
kitchens!)
Attention! Appliances may not be cleaned using water under pressure (spraying with water hose or
steam jet or high pressure cleaners). The appliance is to be shut off if the surroundings are to be cleaned
using such means!
The appliance must be shut off and adequately cooled down before cleaning. Appliance parts or
accessories that come in contact with foodstuffs must be cleaned thoroughly with cleaning agents and
then rinsed off with tap water. Flammable liquids are not be used for cleaning.
To avoid interruptions in operation and for hygiene reasons, the appliance should be cleaned daily after
use.
Boiling pan
Empty and clean the boiling pan each time after using it. Cleaning with a soft brush, hot water and a fat
solvent is sufficient in most cases. Rinse out with tap water and rub dry. Remains of food and salt may
not be left to dry in on the pan (danger of corrosion!)
Do not use abrasive materials, sharp objects or harsh cleaning agents1.
Top plate
With stubborn dirt, spray a commercially available stainless steel cleaning agent1onto the top plate and
let it take effect for about 10 to 20 minutes. Then clean with a coarse sponge and wipe out with clear
water. Do not flood the top plate – wipe it out with cloths.
Safety discharge valve (Figure 7/8)
If the safety discharge valve is not cleaned regularly and lubricated, this can lead to
malfunctions and even to destruction when the plug can no longer be separated from
the val ve.
The val ves are to be cle aned after every cooking operation. Do not mix-u p or
confuse plug and housing.
The drain valve is fitted with a push-through opening. When the plug has been taken out, the housing and
the connecting nozzles can be cleaned with a brush through this opening.
Use only non-scouring cleaning agents for the surfaces. Rubbing down with a soft, clean cloth is often
sufficient. Water with the addition of a commercially available washing-up liquid, or first with undiluted
detergent and then rinsing with plenty of water, is usually adequate.
Lightly lubricate the valve plug with special valve grease after each cleaning operation (see spare parts
list).
When cleaning several valves at the same time, do not mix up the plugs.

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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The housings and plugs are individually matched to each other and may not be interchanged with other
valves. Each matching housing and plug is stamped with the same number for recognition purposes (see
Figure 6).
Each discharge valve is stamped with a combination of letters and numbers for identification.
Note that the orientation of the letter is important for the matching of housing and plug.
Leaks can occur if the plug or housing is interchanged with another. There is also the danger that the
valve is misaligned and can no longer be moved.
1ATTENTION! The cleaning agent to be used must be free of chlorine and fluorine compounds as these
halides can attack even high-quality stainless steel.
6 Repair and Maintenance
6.1 Repair and maintenance
The appliance must be serviced by authorised specialist staff every 6 months.
Before repair and maintenance work is started, the equipment must be disconnected on all poles from the
power (using isolating equipment in the customer's supply, e.g. fuses).
The double jacket must be at atmospheric pressure – take note of pressure gauge (6)!
Safety valve
The safety valve of the steamer is to be checked for mobility and function.
Lid hinge
If the lid does not stay in the upright position, the lid hinge must be readjusted (Figure 4 Lid hinge). To do
this, unscrew the protecting cap (S2) and turn the screw inside to the right using an all key.
Lubricating lid hinge (e.g. POLYLUB WH2 from the Klüber Company – lubricant for food processing
technology)
If the lid is difficult to move, unscrew the protecting cap (S1) and lubricate the grease nipple using a
commercially available grease gun (Figure 4 Lid hinge)
Permapress system
The double jacket must be filled before operation can start. As the Permapress system in normal
operation works without loss of water, topping up the water is only necessary under exceptional
circumstances (e.g. if there is a leak or to carry out servicing work). This means that no limescale occurs
and that descaling of the heating element can be dispensed with. For the examination, proceed as in
Section 4.4.
Please also observe the cleaning and care instructions in the annex!
6.2 Measures to be taken for longer stoppages
•Clean the appliance thoroughly.
•Disconnect the appliance from the mains.
•Drain the double jacket
To drain the jacket, the filling valve must be open – as for the filling operation.
Care should be taken that the draining can take place without any problem.
7 Faults and their Rectification
Before repair work is started, the equipment must be disconnected on all poles from the power (using
isolating equipment in the customer's supply, e.g. fuses).
The double jacket must be at atmospheric pressure – take note of pressure gauge (6)!

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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7.1 Fault rectification
Fault Cause Remedy
Green indicator light is on,
but there is no heat
Heating, power level switch or
temperature limiter defective,
one phase has failed
Replace defective component
No heat produced at the
electric boiler
Power connection to equipment
interrupted
Fuse in customer supply is open
Green indicator light is on,
but there is no heat
-> heating element faulty
Restore supply
Restore supply
Replace heating element
Contact breaker trips
repeatedly
Wrong contact breaker or short-
circuit Replace
Green indicator light does
not light after power is
switched on
Mains connection or contact breaker
defective
Indicator light is faulty
Replace contact breaker
Appliance does not heat Not enough water in the double
jacket, TLP has tripped
Top up water (see 4.4) then press in
the knob again on the TLP (see
Figure 2; No. 15)
Lid does not remain in the
open, upright position or
does not close completely
Spring force is not correct
Hinge faulty
Adjust spring force (see 6.1)
Replace spring
Drain cock is leaking or
difficult to move or
jammed
No lubrication
Wrong plug has been inserted after
the cleaning
Lubricate with suitable grease
(see 5.3)
Fit valve housing/plug that have the
same number
A repair may only be performed by trained, qualified specialists. Please give us the equipment number
and the type designation that are on the equipment name plate. The plate is located on the front cover A
of the equipment (see connection diagram).
7.2 Customer service
ascobloc Customer Service: Tel. [phone]
Fax [phone]
E-Mail [email protected]

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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8 List of Spare Parts
8.1 List
Item Name Type / Version Art. No. Remarks
1. Appliance foot 08/6232
2. Swivelling water inlet 08/1199 X
3. Ball valve 12/1018 X
4.
Submerged heating element 6
kW curved 06/25416 X
4.1 O-ring 08/1008 X
5. Pilot heating element 500 W 04/11046 X
6. Pressure gauge 08/1175 X
7. Power controller 09/1096 X
8. Cooking setting switch 09/2127 X
9. Shaft seal 08/1004 X
10. Indicator light, green 09/2092 X
11. Indicator light, yellow 09/2091 X
12. Knob 09/2662 X
12.1 Leaf spring for knob 12/3657 X
13. Scale ring two-stroke switch 08/2956
14. Scale ring three-stroke switch 08/2939
15. Temperature limiter 09/3689 X
16. Power contactor 09/4196 X
17. Micro-fuse 09/2017 X
18. Lid hinge 04/5209 X
18.1 Special grease for valves 50 g 15/1659
19. Mixing valve ¾“ 08/1177 X
20. Ball-type knob dia. 40 x M10 09/2245 X
21.
Unit safety drain valve
1 ½“,
type 6726.60
incl. fitting fat 20 g
04/10255 X
22.
Unit safety drain valve
1 ½“,
type 6724.63
incl. fitting fat 20 g
04/10712 X
23. Outlet strainer 04/10712 X
24. Press switch 09/3818 X
24.1
Hose connector
for press
switch 08/1112 X
25. Backflow preventer 08/1179 X
26. Air vent for steam 08/1173 X
27. Corner safety valve ½" 08/1178 X
27.1 Angle 90° 12/1090 X
28. Steam hose ID=4,8 09/2240 X
28.1 Clamp 8-12 mm 08/2468 X
28.2 Y-tube connector 08/2427 X
29. Steam hose ID=13 09/1000 X
29.1 Clamp 16-27 mm 08/1896 X
30. Radiator hose ID=28 09/1001 X
30.1 Clamp 25-40 mm 08/2471 X

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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31. Hose connector ½“ 12/1088 X
32. Steam condenser assembly AES 060 04/10704 X
32.1 Steam condenser assembly AES 080 04/11109 X

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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8.2 Illustrations
Figure 1 Control panel (AES 080 shown)
Figure 2 Control box (AES 080 shown)
Control panel, front view (without
knobs for hot and cold water)
Rear view of control panel
16
17
15
24

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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Figure 3 View of what is behind the front panel (AES 080 shown)
Figure 4 Lid hinge (AES 080 shown)
Figure 5 Safety valve (AES 080 shown)

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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Figure 6 Steam condenser assembly (AES 080 shown)
32. and 32.1

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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Figure 7 Safety discharge valve 6726.60 04-10255 (08-8511) - List of Spare Parts Item 21
Figure 8 Safety discharge valve 6724.63 04-10712 (08-8153) – List of Spare Parts Item 22

Operating Instructions for Ascoline 700, AES 060, AES 080
ascobloc Gastro-Gerätebau GmbH D - 01156 Dresden, Grüner Weg 29 Germany
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9 Declaration of Conformity
EC Declaration of Conformity for the CE Mark
The manufacturer
Gastro-Gerätebau GmbH
Grüner Weg 29
D-01156 Dresden
hereby declares that the appliances described below
Appliance type
Version
ID No.
AES 060 Electric fast boiling pan 60 litre 6560.100
AES 080 Electric fast boiling pan 80 litre 6561.100
satisfy the provisions of
of the Machinery Directive 2006/42/EC,
of the EMC Directive 2004/108/EC,
of the Low Voltage Directive 2006/95/EC,
including modifications valid at the time of the declaration.
The following harmonised standards were applied:
EN 60335-2-47:2012-12 Household and similar electrical appliances - Safety - Part 2-47: Particular
requirements for commercial electric boiling pans
EN 60335-1: 2012-10 Household and similar electrical appliances - Safety - Part 1:
General requirements
EN 55014-1: 2012-05 Electromagnetic compatibility - Requirements for household appliances,
electric tools and similar apparatus - Part 1: Emission
EN 55014-2:2009-06 Electromagnetic compatibility - Requirements for household appliances,
electric tools and similar apparatus - Part 2: Immunity - Product family
standard
The following national or international standards (or parts/clauses thereof) and specifications were
applied:
DIN 18855:2005-07 Equipment for commercial kitchens - Part 1: Double jacketed boiling and
fast boiling pans with cooking space at atmospheric pressure -
Requirements and testing
Dresden, 18.04.2017
p.p. R. Ziegler
Technical Director