Aseko PP10 User manual

USER MANUAL
PP10 EN
PROGRAMMABLE PERISTALTIC PUMP
FOR SLOW CONTINUOUS DOSING
www.asekopool.com

EN
2
General safety information
This user manual contain basic information that should be observed during assembly, start-up,
operation, and maintenance. Therefore, this user manual must be read by installers and operators
prior to assembly and start/up, and must be accessible to every user of this unit. Additionally,
all further safety information in this document absolutely must be observed. Read and follow all
instructions. In order to minimize the danger of injury, do not allow children to use this product.
Hazards from non-compliance with safety information. Non-compliance with safety information
can result in hazards to persons, the environment, and the equipment. Non-compliance with safety
information will result in a forfeit of any potential right to damage compensation.
Insufficient personnel qualification
Hazards in the event of insuciently qualified personnel, potential consequence: Injury, heavy material
damage.
•
The system operator must ensure compliance with the required qualification level.
•
Any and all work may only be performed by correspondingly qualified personnel.
•
Access to the system must be prevented for insuciently qualified persons, e.g. via access codes
and passwords.
Potential overdosing of chemical agents
Despite ASIN Aqua® comprehensive safety functions, it is possible that a probe failure and other errors
could lead to an overdosing of chemical agents. Potential consequence: Injury, heavy material damage.
•
Design your installation such that uncontrolled dosage is not possible in the event of a probe failure
or other errors, and/or such that uncontrolled dosage is recognized and halted before damage is
incurred.
•
Uncontrolled overdose of chemicals can cause harm to health and property. Even though the device
contains a number of security elements can not be ruled out that in case of failure of the measuring
probes, or the whole device may result in overdose of chemical agents. Install the equipment so
that uncontrolled overdose of chemicals was not possible and that uncontrolled overdose has been
detected in time before causing any harm. It is necessary to use chemicals in such quantities that an
overdose will not cause dangerous concentration of chemical agents. Do not use chemicals in too
large packages or with too high concentration.
Gaseous chlorine produced from dosing in standing water if dosing
outputs are not closed via the filter pump
If the flow switch is stuck or experiences another error, there is a risk of dosing into standing water.
Poisonous chlorine gas can be yielded when sodium hypochlorite and pH minus come together.
Non compliance with informational text
There is a great deal of informational text indicating hazards and their avoidance. Not observing informational
text may lead to hazards. Potential consequence: gravest degree of injury, heavy material damage.
•
Read all informational text carefully.
•
Cancel the process if you are unable to exclude all potential hazards.

EN 3
Use of new functions
Because of the continued development, a ASIN Aqua® unit may contain functions, which are not
completely described in this version of the user manual. The use of such new or extended functions
without a profound and secure understanding by the operator may result in malfunctions and severe
problems. Potential consequence: Injury, heavy material damage.
•
Make sure to get a profound and secure understanding of a function
and relevant boundary conditions, before you start to use it.
•
Check for an updated version of the user manual or additional
documentation available for the relevant functions.
•
Make use of the integrated help function of the ASIN Aqua® to get
detailed information on functions and their parameter settings.
•
In case it should not be possible to get a profound and secure understanding of a
function based on the available documentation, do not use this function.
Overdosing if pH value is wrong
If disinfection is enabled before the pH value is stable in the ideal range of 7.0 to 7.4, then it may lead
to heavy overdosing of chlorine or bromine. Potential consequence: Injury, heavy material damage.
•
Do not start disinfection with chlorine until the pH value is
stable in the ideal range between 7.0 and 7.4.
Conditions before using
Make sure you have a newest and updated version of the user manual and other documentation for
all functions of the unit. Use and read the integrated help features. In case of not understanding the
information about certain features of the unit, do not use these features.
Handling chemicals for pool water treatment
The chemicals used with the ASIN Aqua must be handled in a safe manner to prevent damage or personal
harm. Aseko recommends you always use personal protective safety equipment when handling the pH
and chlorine agents. Refer to the Materials Safety Data Sheet (MSDS).
WARNING:
Never mix the pH agent with the chlorine agent. When carrying out maintenance on
the clear plastic tubes or valves always rinse with clean water to prevent mixing of the pH and chlorine
agents.

EN
4
What’s in the box
Peristaltic pump #12117
Peristaltic pump #12117
Injection valve 2 pcs
#12005
Suction tube weight
2 pcs
#12023
Dowels and screws
PE Tube 1/4” (6.35 mm)
transparent
#12008
PP10 #13260
PP10 #13260

EN 5
Optional accessories
ASEKO original chemicals
Inserting DN50 plug 1/4” threaded
#12134
Coagulation mixer
# 30001
# 30001
FLOC+C 20l
#12139
FLOC+C 5l
#12138

EN
6
Peristaltic pump PP10
Eective coagulation and flocculation happens only with continuous dosing.
The peristaltic pump PP10 is designed to dose FLOC+C but also other
flocculants and coagulants. Especially for treatment of the swimming pool
water and hot tubs. The pump enables to preset the dosing volume per hour.
PP10 can be purchased in two variants. The PP10 PRG variant is equipped
with a power supply cable and allows you to set the hour dose on the built-in
display. The PP10 12V variant has no display and continuously doses 10 ml
/ m. PP10 12V is designed for connection to the ASIN Aqua Profi control
system.
Technical description
Power supply
230 V / 50 Hz
Power consumption
4,5 VA
Fuse
T500 mA
Over-voltage category
II
Ingress protection
IP50
Operating temperature
+5 to +40°C
Weight
530g
Installation
wall mounted
Pump output
10 ml / min / max. 1bar
Max. water pressure
1 bar
Dimensions
125 x 140 x 120 mm

EN 7
PP10 Installation
PP10 is to be wall mounted in dry and dust-free environment with
temperature ranging from +5 °C to +40 °C. For mounting, use holes that are
accessible after opening the front cover of the PP10. Select location so that
free space at least 40 cm in all directions and height above floor at most 150
cm are provided.
WARNING:
The location temperature should permanently be in the range
from +5°C to +40 °C.
Direct sunlight, high humidity and dust may lead to damage to PP10.
•
Before installing, ensure that pool water is chemically clean and free
of dirt.
•
The maximum distance of injection valves from peristaltic pump of PP10
must not be greater than 8 m.
•
Vertical distance between PP10 and the bottom of containers must not
exceed 2 m.
40 °C
max.
5 °C
min.
4
0
c
m
4
0
c
m
4
0
c
m
4
0
c
m
1
5
0
c
m
40 °C
max.
5 °C
min.
13,5 cm
40 °C
max.
5 °C
min.
m
a
x
8
m
m
a
x
2
m

EN
8
Ø 1 mm
Ø 6,35 mm
T-part with Inserting
DN50 plug
G1/4” threaded
Pool Chemicals Connection
At this step is necessary to connect the injecting valves of chemicals to the
dosing pump and dosed agent.
Place the injecting valve in the T-joint, blinded with the
DN50 G1/4” threaded
plug #12134.
1.
Cut the PE tube at 90 ° angle to ensure proper fitting.
•
Use the sharp knife to cut plastic. The cut must be clean and smooth.
2.
Drill the 6 mm hole and the 1 mm hole (air suction) into the canister cap.
Push the PE tube through the cap. Select the tube distance so that the
tube reaches the canister bottom and can be connected to the pump as
straight as possible. A long tube in the canister would bend and produce
air bubbles.
3.
Put a weight on the tube end and dive it in the canister.
4.
Connect the plastic tube from the canister to the left connection of the
peristaltic pump.
5.
Connect the plastic tube to the right connection of the pump and the
injection valve on the other end.
6.
Hand screw the injection valve in the specified mounting hole (see
diagram).
•
The injection valve is installed in G 1/4” thread.
•
Check throughput of the injection valves and tightness of the entire
system.
WARNING:
Only hand tighten. Do not use tongs or any other tools.

EN 9
Max 8 m
Max 8 m
Max 2 m
TO POOL
Heating
FROM POOL
Besgo
Coagulation mixer
Sampling point

CZ
10
Initial start
PP10 is switched on by connecting to the power supply. PP10power supply
must be connected together with the power supply of the circulation pump.
Switching o the circulation pump must switch o the PP10, otherwise incor-
rect dosing would occur.
It is advisable to test the connecting pipe tightness before normal usage.
After starting the device, dosing starts. Visually check the dosing liquid for
leaks at any joint. After switching o the device, check that the liquid in the
hose does not fall back.
Initial setup
PP10 PRG
1.
When the mains cable is plugged in, the LED display of the device lights
up.
2.
Press any + or - button to switch the device to setting mode. In setting
mode, the display starts flashing.
3.
Use the + and - buttons on the display to set the hour dose. One press
changes the value by one unit, holding the button changes the displayed
value faster.
4.
After completing the setting, the display flashes for approx. 10 seconds
and then the pump automatically starts the set dosing.
PP10 12V
After connecting the pump, it continuously doses 10 ml / m.

CZ 11
Errors
Agent Run Out
•
Check liquid levels on a regular basis, refill in time.
Dosing Pump does not Dose
•
Leakage in connection of PE tubes or they are damaged.
•
Failure of dosing pump. Check whether pump is running. If so, check the
hose inside the pump for damage or breakage and replace it, if required.
Injection Valve Clogged
•
Impassable injection valve.
Check the valve for being clogged with impurities or deposits or the
rubber seal for being damaged.
•
Failure of dosing pump. Check whether pump is running.
If so, check the hose inside the pump for damage or breakage and
replace it, if required.
Fuse failed
If the input voltage to the peristaltic pump is OK and the pump does not
work, the mains fuse may have failed. The fuse is located on the PCB inside
of the device. To replace the fuse follow the procedure below:
1.
unplug the power cord
2.
unscrew and remove the front cover of the pump
3.
replace fuse
4.
restore the device to its original state

EN
12
PP10 maintenance
To ensure the optimum eciency, perform visual checks and maintenance
of PP10 on a regular basis.
Pump Hose Replacement
To prevent the pump from failing, it is recommended to replace the hose
#12073 every 24 months.
In doing so, proceed as follows:
•
Switch o PP10.
•
Turn the pump cover cassette counterclockwise and take it out of PP10.
•
Release both hose ends and take it out of the cassette.
•
Lubricate the new hose with the supplied special grease.
•
Insert the lubricated hose into the cassette.
•
Place the cover cassette back on PP10 and turn it clockwise to lock it.
•
Use new nuts, which are part of the replacement hose set, for connection
of the PE tube.
Injection Valve Maintenance
On a regular basis, check throughput of the injection valves, rubber band
integrity, remove scale.
In case of private pools, replace injection valve rubber bands every 2 years.
In case of public pools, replace injection valve rubber bands every year.
#12073 Replacement tube kit for PP
60
#12005 Injection valve
#13087 Injection valve replacement
fl a p

EN 13
Enhancement of filtering efficiency
AFM®activated filter media
AFM is direct substitute for filter sand. It doubles eciency of the existing
filtration system. AFM
®
is resistant to biological pollution and formation of
so-called bio-film.
ZPM®coagulation mixer
ZPM increases eects of coagulation and flocculation for transition of
smaller dissolved solids (turbidity) to larger particles that can be removed by
filtering.
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---
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+
Coagulation
(inorganic coagulant)
< 1 second
Flocculation
(polymeric flocculant)
approx. 3 minutes
Filtration
(
AFM
- Activated
Filter Media)
Filter Media)
ZPM
(Zeta Potential
Mixer)
Polymeric flocculant
causes that neutral
particles
join
together
to create
solid
floccules
.
Solid floccules are
easily caught by
filter media.
A zeta charge of
suspended particles
is
neutralised
in ZPM.
Inorganic coagulant and
polymeric flocculant
FROM POOL
FROM POOL
TO POOL
TO POOL
Turbid water
(colloidal suspension)
The zeta potential keeps
fine particles dispersed
in water.
in water.

EN
14

CZ 15

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PP10
USER’S MANUAL
EN