Pentair maytronics ecoclear 800-VS User manual

800-VS Pool Pump
Installation
& Operation
Manual
Should the installer or owner be unfamiliar with the correct installation or operation
of this type of equipment you should contact the distributor/manufacturer for the
correct advice before proceeding with the installation or operation of this product.
The pump operator or owner must be provided with this owner’s manual.
Manufactured by

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800-VS Pool Pump Owner’s Manual

3
800-VS Pool Pump Owner’s Manual
Page
Features and Benefits 4
Technical Information 5
Model Data 5
Hydraulic Performance 6
Dimensions 6
Installation 7
Pump Positioning 7
Piping 8
Pool Outlets 8
Electrical 9
Equipotential Bonding 9
Operation 10
Priming the Pump 10
Speed Selection 11
Variable Speed Adjustment 11
Set Priming Options 12
Service & Maintenance 13
Troubleshooting 14
Troubleshooting Guide 14
Motor Flash Codes 16
Spare Parts 17
CONTENTS

4
800-VS Pool Pump Owner’s Manual
The Ecoclear® 800-VS Pool Pump is the ideal pump for new or existing pools. Utilising
advanced hydraulic design and the latest technology in permanent magnet, variable
speed motors, the Ecoclear® 800-VS Pool Pump has the perfect combination of
eciency and performance. The Ecoclear® 800-VS Pool Pump delivers energy savings
and the power when you need it. You will also have the peace of mind that you are
doing your bit for the environment and reducing your carbon foot print.
• Variable speed pump, with 3 programmable speeds, allows you to eortlessly select
the most ecient setting to meet you filtration, cleaning and water feature needs.
• Axial flux, brush-less permanent magnet motor delivers high eciency and low
noise levels.
• Fault protected motor prevents damage by automatically shutting down the motor
in the event of a locked rotor, under voltage, over voltage or over current condition
and will automatically reduce the speed during an over temperature condition.
• Precision-fit internal components and superior hydraulic design deliver eortless
performance, energy savings and extended pump life.
• A heavy-duty construction and a motor rated for continuous operation make the
Ecoclear® 800-VS Pool Pump a tough, long-lasting performer.
• The high-capacity trap holds a large amount of debris, so you clean less often.
• The Cam and Ramp™lid is easy to remove and locks in place with a quarter turn,
making inspection and cleaning a breeze.
• Quick-disconnect plumbing unions.
• Adjustable priming speed and duration up to 2 hours.
FEATURES & BENEFITS

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800-VS Pool Pump Owner’s Manual
Model Data
RPM: Low 1450RPM (default factory setting)
Med 2400RPM (default factory setting)
High 2850RPM (default factory setting)
Adjustable Range: 1000-2850RPM
Electrical Rating: 230-240V 50Hz single phase
Rated Current: Low: 1.3A (max)
Med: 4.4A (max)
High: 6.0A (max)
Input Power (P1): Low: 160W (max)
Med: 595W (max)
High: 945W (max)
Input Power (P2): Low: 130W (max)
Med: 475W (max)
High: 800W (max)
Maximum Ratings: 2850RPM, 945W, P2 800W, 6.0A
IP Rating: IP25
Inlet (Suction): ABS Barrel Union to suit 50mm PVC
pressure pipe to AS/NZS 1477
Outlet (Discharge): ABS Barrel Union to suit 50mm PVC
pressure pipe to AS/NZS 1477
Maximum Total Head: 17m
Water Temperature Range: 5°C – 40°C
Maximum Ambient temperature: 50°C
Recommended pH Range: 7.2 - 7.8 (Guide Only)
Sound Power Level (Lwa): Low: 57.5dB
Med: 65.2dB
High: 69.3dB
Motor: Axial flux, permanent magnet, DC
Protection: Mains over voltage, mains under
voltage, over temperature, under
temperature, locked rotor, over current,
phase disconnect.
Supply cord: 10A, H07RNF, 2m.
TECHNICAL INFORMATION

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800-VS Pool Pump Owner’s Manual
587
286 316 301
253
142
199
275
132
232
WHISPERFLO VS 800
A A
B B
C C
D D
E E
F F
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
Hydraulic Performance
Dimensions
TECHNICAL INFORMATION
0
2
4
6
8
10
12
14
16
0 50 100 150 200 250 300 350 400
Head (m)
Flow (LPM)
WhisperFlo VS 800
2850 RPM
2400 RPM
2000 RPM
1600 RPM
1450 RPM
Ecoclear® 800-VS Pool Pump

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800-VS Pool Pump Owner’s Manual
The pump must be installed and serviced by a suitably qualified person in
order to avoid hazard. Incorrectly installed or tested equipment may fail,
causing severe injury or property damage.
These instructions are a guide only. Should you the installer or owner of
the product be unfamiliar with the correct installation or operation of this
product you should contact a suitably qualified person for advice.
Do not connect system to high pressure or mains water system.
This pump is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the pump.
The Ecoclear® 800-VS Pool Pump is electrically connected. Ensure that it
is isolated from electrical supply during installation and any subsequent
service work.
1. Plan the position of the pump
For best performance, allow pump suction inlet height to be as far below
water level as possible and allow the use of short, direct suction pipe with
minimum bends (to reduce friction losses).
a. Have enough ventilation to keep ambient temperature below the motor’s rated
ambient temperature whenever the pump is running. If installed in an enclosure/
pump house, the enclosure must have adequate ventilation (200sq.cm min, inlet &
outlet) and air circulation Allow 200mm to keep rear of motor clear.
b. Have adequate floor drainage to prevent flooding and be protected from excess
moisture.
c. Be solid, level, rigid and vibration free.
d. To reduce vibration and pipe stress, bolt pump to mount.
Fixing holes accept 12mm fasteners.
e. Be within 2m of a power outlet for electrical connection (refer to AS/NZS 3000 for
rules regarding connection of electrical equipment in pool zones).
f. Allow adequate access for servicing pump and piping.
INSTALLATION

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800-VS Pool Pump Owner’s Manual
3. Pool Outlets
a. The pump suction system must provide protection
against hazard of suction entrapment or hair entrapment/
entanglement. The pool outlet piping must be in accordance
with the latest AS1926.3 standard.
b. Suction outlet covers and skimmers must have been tested and
found to comply with the latest AS1926.3 standard or ASME/
ANSI specification for Suction Fittings.
2. Piping
For best performance, allow pump suction inlet height to be as far below
water level as possible and allow the use of short, direct suction pipe with
minimum bends (to reduce friction losses).
a. Use only Australian Standard PVC pressure pipe. For best performance use at
least 50mm diameter pipe for all connections to the pump. Never use a suction
pipe smaller than pump suction connections (50mm) and use larger pipe for long
suction distances.
b. To avoid stress on the pump, support both suction and discharge pipes
independently. Place these supports as close to the pump as possible.
c. To avoid a strain left by a gap at the last connection, start all piping at the pump
and run pipe away from the pump.
INSTALLATION

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800-VS Pool Pump Owner’s Manual
Do not use extension leads as they are unsafe in and around the Pool Zone.
Hazardous voltage. Can shock, burn or cause death.
To avoid dangerous or fatal electrical shock, turn OFF power to pump and
remove plug from outlet before working on electrical connections.
4. Electrical
5. Equipotential bonding
If equipotential bonding is required, connect all metal parts of the swimming pool
or spa structure and to all electrical equipment, metal conduit, and metal piping in
accordance with the wiring rules. Run a wire from the equipotential bonding terminal
on the pump (bottom, left motor bolt with serrated washer) to the pool bonding
structure.
a. Electrical installation shall be in accordance with the national wiring rules (AS/NZS
3000) taking into account its ratings (Class I, IPX5). The pump is supplied with a
standard Australian 10 amp plug and 2 metres of cord. Select the correct Pool Zone
for installation.
b. An RCD with maximum rated residual current of 30mA is required for the power
supply to the pump. Additionally, if a suitable socket outlet is not available a
weatherproof socket must be installed by an electrician in a suitable location.
RCD tripping indicates an electrical problem. If RCD trips and will not reset have a
qualified electrician inspect and repair electrical system.
c. Incorrect voltage can cause fire or seriously damage pump and voids warranty.
d. Voltage at pump must not be more than 6% above or 10% below motor
nameplate rated voltage or pump may overheat, causing overload tripping and
reduced component life. If voltage is less than 90% or more than 106% of rated
voltage when pump is running at full load, consult the power company.
INSTALLATION

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800-VS Pool Pump Owner’s Manual
1. Priming the pump
NEVER run pump dry. Running pump dry may damage seals, causing leakage and
flooding. Fill pump with water before starting motor.
Freezing conditions will damage the unit, as water expands as it freezes. Ensure
that the Ecoclear® 800-VS Pool Pump is located so that it is not prone to freezing,
or ensure that the product is disconnected and dried of water during cold
conditions.
Trapped air in system can cause explosion. Ensure all air is out of the system
before operating or testing equipment.
Fire and burn hazard. Modern motors run at high temperatures. To reduce the
risk of fire, do not allow leaves, debris, or foreign matter to collect around the
pump motor. To avoid burns when handling the motor, let it cool for at least 20
minutes before trying to work on it.
Small children using pool must ALWAYS have close adult supervision.
Pump suction is hazardous and can trap and drown or disembowel bathers. Do
not use or operate pump, pool/spas if a suction outlet cover is missing, broken,
or loose. Follow the guidelines below for a pump installation which minimises risk
to users of pool and spas.
NEVER tighten or loosen trap lid while pump is operating.
It is not necessary to lubricate
the O-ring. The original
equipment O-ring contains a
permanent internal lubricant.
c. Remove the trap lid (turn anti-clockwise).
d. Fill trap tank with water.
e. Check the lid O-ring and sealing surface, ensure there is no dust or debris on either, and
replace the lid (turn clockwise to tighten by hand only - no wrenches!).
f. Open the shut-off valves on the suction and discharge pipes, if present.
g. Release all air from filter, pump and piping system (refer filter owner’s manual). In a
flooded suction system (water source higher than pump), pump will prime itself when
suction and discharge valves are opened and air is released.
h. Switch on power to the pump to start.
i. Pump should start to prime now. Priming time will depend on vertical height of suction lift
and horizontal length of suction piping but is generally between 30 seconds to 3 minutes
under normal installation conditions.
j. The Ecoclear® 800-VS Pool Pump will start slowly but ramp up to high speed for the first
2 minutes to assist priming. It will then switch to the selected speed.
*Should the pump not prime, ensure that all valves are open, lint trap is
clear of debris and suctions and suction pipe end is submersed in water,
and that there are no leaks in suction pipe. See troubleshooting guide.
a. Before removing trap lid, SWITCH OFF
POWER SUPPLY to pump.
b. CLOSE SHUT-OFF VALVES on suction and
discharge pipes, if present.
OPERATION

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800-VS Pool Pump Owner’s Manual
2. Speed Selection
3. Variable Speed Adjustment
Press for
low speed
Press for
medium speed
Press for
high speed
1450RPM 2400RPM 2850RPM
• Filtration and
water circulation.
• Cleaning with a
suction cleaner.
• Backwashing filter.
• Operating some
water features
such as jets or
waterfalls.
• Solar heating
Press to turn power on/off. If power is removed, motor will return to the last speed selected
when power is restored. Motor will remember ON/OFF state.
The Ecoclear® 800-VS Pool Pump comes pre-programmed with the following default speeds:
If the default speed settings do not perfectly match the particular installation.
They can be adjusted as follows.
1.
Press and hold button corresponding to
speed you wish to, or change. Hold for 3
seconds and a light should begin to flash.
2.
To decrease speed by 50rpm increments
with 1000rpm as the minimum limit.
To increase speed by 50rpm increments
with 2850rpm as the maximum limit.
3.
To save the current speed setting and
return to normal operation mode.
Will cancel the change and revert back to
the original speed and return to normal
operation mode.
Holding all 3 buttons for 3 seconds will reset
the speeds to default.
+
,
+
or
OPERATION

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800-VS Pool Pump Owner’s Manual
4. Set Priming Options
Disable or Enable the
Prime Time
Press the “STOP” button for 5 seconds to
DISABLE/ENABLE prime time. (The power
LED/ Green will light up and not blink when
prime time is disabled), this function will
be back to default when reset to default or
press again this button for 5 second.
Pressing any two of the speed buttons
simultaneously to finish priming time as
temporarily.
Priming time and Priming speed setup
Pressing the “STOP” button for 10 seconds
the power LED/ green will blink twice in
every one second then display will show “P
2” and ready to adjust time (Limit time to
240min maximum and minimum for 1Min).
Pressing the button ”low” will lower the
time by 1 min step (Holding for 2 seconds to
decrease time continuously).
Pressing the button “high” (will rise the
time by 1 min step (Holding for 2 seconds to
increase time continuously).
Pressing the button “med/set” will save
the new time then automatic go to Priming
speed setup in next step and display show
“2850” and ready to adjust speed.
Pressing the button “low” will lower the
speed by 25 RPM step (Holding for 2
seconds to decrease speed continuously).
Pressing the button “med/set” will save.
, or
OPERATION

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800-VS Pool Pump Owner’s Manual
FREQUENCY
Once per week Once per month
CHECK
Inspect trap basket, and empty
of any leaves and other debris.
Leaves and other debris that
collects in basket will choke
o water flow through the
pump and reduce eciency
and performance. See below
instructions on cleaning the trap.
Check the pump to ensure no
water is leaking from inlet and
outlet joints, whilst pump is
operating. If leaks are noticed,
clean and grease the O-rings or
replace if necessary.
Clean area around pump and
ensure there are no leaves or
debris which could become a fire
hazard or choke the motor fan.
Check that there are no leaks
from under the pump. If there
are, this could be a sign of a
leaking mechanical seal. Call
a Maytronics Service Agent
immediately, to prevent damage
to the motor.
Check pump and motor for
insects and pest infestations
and ensure that motor fins are
clean of dust and dirt. Clean if
necessary.
To avoid dangerous or fatal
electrical shock hazard, turn OFF
power to pump and remove plug
from power outlet before working
on pump.
Do not operate pump with trap
basket missing or damaged.
Follow instructions below to clean trap:
1. Switch off power to pump, close valves in suction and discharge, and release all pressure
from system before proceeding.
2. Remove trap cover (turn counter clockwise). If necessary, tap handles gently with a rubber
mallet.
3. Remove strainer basket and clean. Ensure all holes in basket are clear, flush basket with
water and replace in trap with large opening at pipe connection port (between ribs
provided). If basket is replaced backwards, the cover will not fit on trap body. To clean
transparent cover, use water and neutral soap only. Do not use solvents.
4. Clean and inspect lid O-ring; reinstall on trap. Clean O-ring groove on trap body and
replace cover. To help keep cover from sticking, tighten hand tight only.
5. Prime pump (refer priming instructions).
• It is essential for the longevity of the pump that regular service and maintenance be
carried out. The Ecoclear® 800-VS Pool Pump incorporates high velocity moving parts and
is pumping water containing harsh pool chemicals. Some parts which will wear during the
normal operation and expected life of the pump.
SERVICE & MAINTENANCE

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800-VS Pool Pump Owner’s Manual
The Ecoclear® 800-VS Pool Pump should only be serviced by certified
Maytronics service agents. For best results and to ensure warranty is not
void, insist on use of only genuine Maytronics service parts.
To avoid dangerous or fatal electrical shock hazard, turn OFF power to
pump and remove plug from power outlet before working on pump.
The power supply cord has a type ‘Y’ attachment and if service is required
to the power cord, it must be replaced with the specialised power
cord assembly by Maytronics Water service agent or similarly qualified
personnel in order to avoid a hazard. Warranty is void if unauthorised
modifications are made to any component.
TROUBLESHOOTING

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800-VS Pool Pump Owner’s Manual
SYMPTOM CAUSE REMEDY
No water coming
from pump (pump
is working).
Air ingress to
system.
• Prime the pump. Check that there
are no air leaks in the suction piping
or fittings. Ensure the strainer lid is
airtight and fitted securely. Ensure all
O-rings are present.
Pump does not
work.
Motor fault. • Refer to motor fault codes.
No power at outlet. • Use another electrical appliance that is
known to work to check power outlet.
Blown fuse /
Circuit breaker.
• Check and call electrician if necessary.
Pump running too
slow.
Low speed setting. • Check speed setting. Refer to speed
selection section of this manual. Reset
to default if necessary.
Motor high
temperature limit
exceeded.
• Ensure motor fins are clean and fan is
intact and free from blockages. Ensure
adequate ventilation and reduce
ambient temperature.
Water leaking
from between the
casing and motor.
Casing bolts are
not tightened
suciently; worn
mechanical seal
requires replacing.
• Switch off the power to the pump.
Tighten the casing bolts or replace the
mechanical seal as required.
Should problems persist, contact your nearest Maytronics Service Agent.
TROUBLESHOOTING

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800-VS Pool Pump Owner’s Manual
MOTOR FAULT CODE
E01 E02 E03 E04 E05 E06 E07 E08
Micro-con-
troller
failure
Mains
under
voltage
Over Temp. Over
Current
Mains over
voltage
Output
shaft
seized
Self check
failed
Motor fault
Micro-con-
troller is
continually
rebooting.
The mains
voltage has
dropped
below
180VAC.
Motor
temp. has
exceeded
max. limit.
Speed will
reduce
until motor
returns to
acceptable
temp.
Over
current
protection
has
tripped.
Speed will
reduce
until
motor
returns to
acceptable
condition.
The mains
voltage
has risen
to above
269VAC.
Motor
shaft
seized due
to blockage
in pump or
fan.
One or
more of
the self-
tests failed
during
start up
or while
running.
One or
more
of the
phases has
become
D/C.
The variable speed motor is a sophisticated and highly technical device.
Should a fault occur with the motor, it cannot be serviced and must be
replaced by a certified Maytronics service agent or similarly qualified
personnel in order to avoid a hazard. Warranty is void if unauthorised
modifications are made to any component.
• If a fault develops with the motor, an error code will be displayed as per the
following table. Faults can be cleared by resetting power to the motor. If faults
persist contact your Maytronics service agent.
TROUBLESHOOTING

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800-VS Pool Pump Owner’s Manual
18
9
10
11
12
13
14
17
15
8
2
7
3
6
4
19
5
16
1
SPARE PARTS

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800-VS Pool Pump Owner’s Manual
Item No. Part Number Description
1359541 Pump Casing Assembly (incl. lid, basket & O-ring)
2See Foot Kit Motor Foot
3See Foot Kit Foot insert
357159K Foot Kit
4350203K Seal Plate (incl mech seal)
5801202 Motor Fasteners Kit
6See Pump
Fasteners Kit Bolt 3/8"
7See Foot Kit Bolt 1/4"
8357100 Gasket Seal Plate
9073128K Impeller
10 See Impeller
Kit Impeller Washer
11 See Impeller
Kit Impeller LH Screw
12 072927K Diuser Kit
13 See Diuser
Kit Diuser Screw
14 See Diuser
Kit O-ring Diuser
15 357161 Drain Plug
16 See Pump
Fasteners Kit Washer 3/8"
17 See Pump
Fasteners Kit Nut 3/8"
18 071734S Mechanical Seal
19 405708 Motor
Not Shown 357150K Pump Lid
Not Shown 070387 Pump Basket
SPARE PARTS

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800-VS Pool Pump Owner’s Manual
NOTES

Unit 2/91 Rudd Street, Oxley, QLD 4075 | Australia | 1300 693 657 | www.maytronics.com.au
Information contained here in remains the property of Maytronics Australia under Australian copyright law.
Content may not be reproduced or transmitted without our prior written permission.
Disclaimer: Maytronics reserves the right to change product specifications and products details.
Product images are for reference purposes only and may not represent the actual/current product.
©2022 Maytronics Australia Pty Ltd. All rights reserved.
PURCHASED FROM:
PURCHASE DATE:
SERIAL NO:
MODEL NO:
IMPORTANT
Please attach your sales invoice/docket here as proof of purchase should warranty service be
required. Please do not return warranty form to Maytronics Australia – Retain for your records.
L300334 A0622