Makita 6802BV User manual

Screwdriver
shank
Capacities
MODEL 6802BV
Variable Speed I Reversing
No load speed Overall Net
(RPM) length weight
INSTRUCTION MANUAL
Self drilling screw .... 6 mm (114")
DOUBLE
INS UL AT I 0 N
I 17kg
265 mm
~ 2'500 (10-112") (3.7 Ibsl
114" Hex
SPEC I F I CAT1 0 N S

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USING ELECTRICTOOLS, BASICSAFETY
PRECAUTIONSSHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
in damp
or wet locations. Keep work area well
lit. Don't expose power tools to rain.
Don't use tool
in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLETOOLS. When not
in use, toolsshould be stored indry, and high
or locked-up place
- out of reach of children.
DON'T FORCE TOOL.
It will dothejob better and safer atthe ratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear loose clothingor jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair coveringtocontain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank
it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspect toolcords periodically and
if damaged, haverepairedby autho-
rized service facility. Inspect extension cords periodically and replace
if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not
in use, before servicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysandadjusting wrenches are removedfromtool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don’t carry tool
with finger onswitch.
Be sure switch is
OFF when plugging in.
16. OUTDOOR USE EXTENSION CORDS. Whentool isused outdoors, useonly
extension cords intended for use outdoors and
so marked.
17. STAY ALERT. Watch what you are doing, use commonsense. Don’t operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and performitsintendedfunction. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere
in this instruction
manual. Havedefective switches replaced byauthorized service center. Don’t
use tool if switch does not turn
it on and off.
19. GUARD AGAINST ELECTRICSHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS. Whenservicing, useonly identicalreplacement parts.
21. POLARIZED PLUGS. To reducethe risk of electric shock, this equipment has
a polarized plug (one blade
is wider than the other). This plug will fit in a
polarized outlet only one way.
If the plug does not fit fully in the outlet,
reversetheplug. If
it stilldoes notfit, contact a qualified electriciantoinstall
the proper outlet.
Do not change the plug in any way.
VOLTAGE WARNING: Before connecting the tool toa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source
with voltage greater than that specified
for the tool can result
in SERIOUS INJURY tothe user - as well as damage to
the tool. If
in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

ADDITIONAL SAFETY RULES
1. Always be sure you have a firm footing.
2. Hold the tool firmly.
3. Keep hands away from rotating parts.
4. When driving into walls, floors or wherever "live" electrical wires may be
encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthetoolonly bythe insulatedgrasping surfacestoprevent electric shock
if you drive into a "live" wire.
5. Do nottouchthe bit or the workpiece immediately after operation: they may
be extremely hot and could burn your skin.
Be sure no one is below when using the tool
in high locations.
SAVE THESE INSTRUCTIONS.
4

Removing or installinglocator assembly
To remove the locator assembly, pull the
locking
sleeve forward and then turn it
counterclockwise. To install the locator
assembly, screw
it clockwise and then
push the locking
sleeve back in lightly
toward the motor. Turn the locking
sleeve
slightly to match the lockingpositionsand
then push in firmly to lock the locator in
place.
Locking position
Removing or installingbit
CAUTION:
Always be sure that the tool
is switched off and unplugged before removing or installing
the bit.
After removing the locator assembly, pull
firmly
to remove the magnetic socket bit.
To install the bit, insert it into the tool as
far as it will go.
Locator 7
Depthadjustment
Pull the locking
sleeve forward and then
turn
it to adjust the depth.
Locking position
Gear housing
5

Initially; adjust the locator assembly to
create
a distance of approximately 0.5 mm
(1/64") from the tip of the locator to the
tip of the socket bit. One full turn of the
locator equals 1.5 mm (1/16") change in
depth. After adjustingthe locatorassembly,
push the locking
sleeve in to lock the
locator in place. Drive
a trial screw into
your material or
a piece of duplicate mate-
rial.
If the depth is not suitable for the
screw, continue adjusting until the proper
depth setting
is obtained.
I
Switch action
Tool speed is increased by increasing pres-
sure on the trigger. To start the tool,
simply pull the trigger.
Release the trigger
to stop. For continuous operation, pullthe
trigger and then push in the lock button.
To stop the tool from the lockedposition,
pullthe trigger fully, then release
it.
CAUTION :
0.5 mm
I (1 /64")
Locator I
Trigger switch
Lock
button
Before plugging in the tool, always check to see that the trigger switch actuates properly
and returnsto the "OFF" position when released.
NOTE
:
Even with the switch on and motor running, the bitwill not rotate until you fit the point
of the bit inthe screw head and apply forward pressure toengage the clutch.
6

Reversingswitch action
This tool has
a reversing switch to change
the direction of rotation. Move the revers-
ing switch lever to the
& position for
clockwise rotation or the
@ position for
counterclockwise.
CAUTION :
0 Always check the direction of rotation beforeoperation.
*Use
the reversing switch only when the tool comes to a complete stop. Changing the
direction
of rotation beforethe tool stops may ruinthe tool.
r
Reversing switch lever
Operation
Fit the screw on the point of the bit and
place
the point of the screw on the surface
of the workpiece to be fastened. Apply
pressure to the tool. Start the tool slowly
and then increase the speed gradually.
Withdraw the tool
as soon as the clutch
cuts in.
CAUTION
:
0 Use the proper bitfor the head of the screw that you wish to use.
0 When fitting the screw onto the point of the bit, be careful not to push in on the screw.
If the screw
is pushed in, the clutch will engage and the screw will rotate suddenly. This
could damage
a workpiece or cause an injury.
0 Do not continue unnecessary clutching operation.
NOTE
:
Make sure that the bit is inserted straight in the screw head, or the screw and/or bitmay
be damaged.
7

When using insert bit
Fit together the insert bit and magnetic
bit holder
as shown in the figure on the
right. Install
a locator assembly for an in-
sert bit.
Then adjust depth setting. Initially, adjust
the locatorassembly to create
a distance of
approximately
1 mm (3/64") from the tip
of the locator to the base of the screw
head. Continue adjusting until the proper
depth setting
is obtained by following the
methodof "Depth adjustment".
Locator -
Insert bit
L
\
Magnetic bit holder 1
r------ 1 mm (3/64")
L
To remove the bit, pull the magnetic bit holder firmly. Hold the magnetic bit holder in
your hand and grasp the bit with
a pair of pliers. Pull the bit out of the magnetic bit
holder. Sometimes,
it helpstowiggle the bitwith the pliers as you pull.
8

MAINTENANCE
CAUTION :
Always be sure that the tool is switched off and unpluggedbefore attempting toperform
inspectionor maintenance.
To maintain product SAFETY and RELlABlLITY, repairs, carbon brush inspection
and replacement, any other maintenance or adjustment should be performed by Makita
Authorized or Factory Service Centers,
always using Makita replacementparts.
9

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makitatool specified inthis
manual. The use
of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should be used only
in the proper and intended manner.
122213-4
122212-6
Nose piece assembly
Part No. 122211-8
51 1 6"
318"
Magnetic bit holder
Part No. 784801-1
784211-28
Nose piece assembly
#2 50
Part No. I Size
122214-2 I 114"
Magnetic socket bit Phillips insert bit
Q'ty per pkg
784803-7 784212-OA
784804-5 511
6" 784211-2A
784802-9 318" m784211-B #2
784213-A #3 10
784212-08
I #1 I 50
10

June-17-'93 US
SCREWDRIVER
Model 6802BV
Note: The switch, noise suppressor and other part configurations
may differ from country to country.
11

DESCRlmlON
MACHINE
~
MACHINE
~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
-
Felt Cover
Felt Ring 30
Adjust Sleeve
Locking Sleeve
Steel Ball 3 5
Spindle
Compression Spring
9
Gear
Woodruff Key 3
Gear Shalt
Thrust
Needle Bearmg 1023
Urethan Washer
IO
Motor Housing
Hook
Name Plate
Pan Head Screw M4x55 lWilh Washer)
Gear Housing
Rubber Pin 4
Pan Head Screw M5x40 IWiih Washer)
Pan Head Screw M5x50 lWith Washerl
0 Ring 27
Gear Housing Cover
Leaf Spring
25
26
27
28
29
30
31
32
33
34
35
36
37
39
42
43
44
45
46
47
48
49
-
1
1
1
1
1
1
1
1
1
I
2
2
2
1
1
1
2
1
1
1
3
1
-
Urethan Washer 14
Flat Washer 14
Rubber Pin 4
Fan 54
ARMATURE ASSEMBLY
lWiIh
lfem 27 29 & 321
Baffle Plate
Ball Bearing 627LB
Flat Washer 14
FIELD ASSEMBLY
Brush
Holder
Pan Head Screw M4x14 lWith Washerl
Carbon Brush
Switch
Cord Guard
Strain
Relief
Pan Head Screw M4xl8 IWith Washer1
Switch
Switch
Cover
Handle Cover
Pan Head Screw M4r28 IWtfh Washer)
Cord
B~II Beartng 608~8
Note The swmh and other part SpeC#f#Cations may differ lrom country fo country
MAKITA LIMKED ONE YEAR WARRANTY
Warranty Policy
Every Makits tool is tharounhlv insvectedand tested before leavina the factory. It is warranted to
be f& of defects from worLm&shhip and materials for the period af ONE YEAR from the date of
original purchnse. Should any trouble develop during this oneyear period, return the COMPLETE
tool. freinht orevaid. to one of Makita's Factorv or Authorized Service Centers. If inrvection shows
ihe iiovae k &sed by defective workmmshb or material. Mnkita will Iepair (or at our option,
replace)without charge.
This Warrantydocs not apply where:
repairshave been made or attempted by others:
repairsarc required because of normal we= and tear
The taol has been abused, misued or improperly maintained ;
alterations have beenmade to the tool.
IN NO FVFNT SHALL MAKlTA BE LIABLF FOR ANY INDlRtCT INClDtNTAL OR CON
StQUENTIALDAMALtS
tROM THt SALE OR USE Or THF PRODUCT THIS DlSCLAlMFR
APPLIESBOTH DURING AND AFTER THE TERM
OF THIS WARRANTY
MAKITA DISCLAIMS LIABILITY
FOR ANY IMPLIED PARRANTIES, INCLUDING IMPLlkD
WARRANTIES Ob "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PL'RFQSt."
AFTER THE ONF-YtARTtRMOFTHISWARRANTY
This
Warranty gives you specificlegal rights. and you may also have other rightswhich vary from
state to state. Some states do
not allow the exclusion or limitation of incidental or consequential
damatcs.
so the abave limitation or exclusion may not avply to YOU.Some states do not allow
IimitGionon how longan impliedwarranty lasts, si the abb;klimitation may not apply to you.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446 Japan
883112D064 PRINTED
IN JAPAN
1993
- 7 - N