Ashcroft 28HPX User manual

Installation and Maintenance Instructions for
28HPX High Purity Gauge
© Ashcroft Inc. 2020, 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: [phone], Fax: [phone], www.ashcroft.com
All sales subject to standard terms and conditions of sale. 28_HPX_Gauge_im_RevA_(I&M011-10276)_04-03-20 1
Table of contents:
1. INTRODUCTION ................................................................. 1
2. APPLICATION ..................................................................... 1
3. TRANSPORTATION, STORAGE, UNPACKING
PRECAUTION...................................................................1-2
4. DRAWING............................................................................ 2
5. INSTALLATION.................................................................... 2
6. OPERATION ........................................................................ 2
7. MAINTENANCE................................................................... 2
8. TROUBLESHOOTING......................................................2-3
1. INTRODUCTION
Pressure measurement is an important aspect of manufac-
turing. Advancement of equipment and plant engineering
technology requires higher performance and more versatile
instrument functions.
The Ashcroft model 28HPX High-Purity pressure gauge is
similar to an ordinary instrument, yet has been assembled
under a significantly different process where treatment,
control, and inspection are rigidly maintained. This manual
describes the basic operation of this product for the semi-
conductor industry while adhering to the following instruc-
tions will ensure its proper and effective application.
[Before Using Pressure Gauge]
It is highly recommended that this instruction manual be
thoroughly reviewed to prevent improper instrument handling
and/or implementation. Consult Ashcroft on related topics
not covered within this document.
[Warranty]
Instruments are repaired or replaced, at no cost, if deter-
mined to be within the 1-year warranty period and non-con-
forming in accordance with defects due to design or manu-
facture by Ashcroft. Please note that the following instances
are excluded.
1. Delivered products are disassembled, altered, parts
replaced, or where any new function is added by the user
or any third party.
2. Directions described within the instruction manual or cata-
log have not been observed.
3. Non-conformance is caused by deterioration due to use,
natural disaster, fire or other force majeure events.
4. Secondary damage caused by the non-conformance of
the products including the above.
Regardless of recognized mishandling, any apparent evi-
dence of deformation, abrasion, burnout, or other identified
issue shall be excluded from the warranty scope with the
cost being incurred by the customer.
[Definition of Safety Terms]
Safety precautions within this manual have been classified
as follows:
DANGER - Ignoring this warning may result in serious
injury or death.
 WARNING - Ignoring this warning may result in serious
injury or death.
 CAUTION - Ignoring this warning may result in the material
damage and render instrument performance defective.
2. APPLICATION
This pressure gauge has an electropolished wetted sur-
face for measuring materially-compatible gas pressure (EP
grade). The pressure gauge is fabricated in accordance with
high cleanliness and tightly sealed standards. Consequently,
the model 28HPX High-Purity pressure gauge is ideally
suited for pressure measurement within the semiconductor
production process, etc.
The product footprint design is ultra-compact and incor-
porates a 1.125˝ surface mount. The pressure element is a
diaphragm which facilitates easy maintenance for cleaning
and gas flushing.
The instrument’s pressure element is a thin wall diaphragm.
Do not use the pressure gauge with the wetted material
exposed to any corrosive gas or atmosphere. Additionally,
it is industry practice for the gas detector’s to be installed
within the same environment; this will provide an alert to
escaping gas that may adversely affect people and/or
equipment
3. TRANSPORTATION, STORAGE, UNPACKING PRECAUTION
3.1 Transportation
Units should be handled the same as electronic or test mea-
surement instruments. Be very careful not to apply vibration
to the pressure gauge during transportation.
Never hit or drop the pressure gauge.
 CAUTION
The instrument may incur damage if dropped/impacted.
3.2 Storage
Store in a temperature-controlled environment free from
dust, humidity, and vibration. Prevent temperature variances
as this may result in condensation developing in the product.
28HPX High Purity Gauges

Installation and Maintenance Instructions for
28HPX High Purity Gauge
© Ashcroft Inc. 2020, 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: [phone], Fax: [phone], www.ashcroft.com
All sales subject to standard terms and conditions of sale. 28_HPX_Gauge_im_RevA_(I&M011-10276)_04-03-20 2
3-3 Unpacking
Handle product with great care during unpacking.
Verify the product has not been damaged and that the
instrument fulfills the required specifications. Please con-
tact the dealer or Ashcroft if an issue exists.
4. DRAWING
4.1 Unpacking
Displacement occurs in the diaphragm once the pressure
is applied via the process connection. The pressure is then
transmitted to the movement with the pressure being indi-
cated by the movement of the pointer.
5. INSTALLATION
5.1 Install the instrument where the environment is free from
vibration, humidity, dust and high temperature.
5.2 The pressure gauge is packaged in a hermetically-sealed
polyethylene bag. To avoid contamination, only remove the
unit from the bag immediately before use/installation.
5.3 Take care not to damage the diaphragm surface.
 WARNING
Scratches or scoring of the swivel coupling can result in
leaking of the measuring device. This may prove hazard-
ous, though this would depend upon the type of applica-
tion being measured.
5-4 Install the pressure gauge where it is held in a stable
position.
5-5 Utilize a wrench to tighten the process connection cou-
pling nut. Only apply a wrench to the coupling flats; no force
should be applied to the gauge housing.
 CAUTION
Do not apply force to the gauge housing as this can result
in damage and adversely affect product performance.
5-6 Reduce pressure pulsation to an absolute minimum.
6. OPERATION
6.1 Before applying pressure to the gauge, make sure that
the pointer is positioned at “0” pressure.
6.2 Raise and lower pressure slowly, while avoiding sudden
increase/decrease of pressure.
6.3 Never apply pressure in excess of the unit’s pressure
rating.
6.4 Use the pressure gauge for measuring pressure less than
½ to 2⁄3of the full-scale range.
 WARNING
Never apply pressure beyond the maximum pressure (i.e.,
the full-scale value). Injury and/or damage may occur if
pressure element ruptures due to extreme pressure in
excess of its pressure rating.
6.5 Measured fluids, gas or liquid, should be compatible and
not corrosive to SUS316L.
 WARNING
Do not use this pressure gauge with fluids that may
corrode the instrument’s wetted parts.
If corrosive fluid flows through this pressure gauge, the
pressure element (diaphragm) may be damaged or burst
and it flows out, resulting in injury or damages to the
peripheral device and equipment.
7. MAINTENANCE
7.1 Check the gauge accuracy regularly to ensure correct
indication; this is recommended to be once or more per year.
7.2 Pressure indication error of approximately 1 graduation is
repairable, though units must be replaced when the error is
identified as substantial.
8. TROUBLESHOOTING
Refer to the accompanying table and implement appropriate
countermeasures. Contact Ashcroft in the event the issue
persists.
8.1 Refer to the accompanying table and implement
countermeasures. Please contact Ashcroft in the event the
issues persist.
Pointer
Connection
SocketDiaphgramMovement
Dial

Installation and Maintenance Instructions for
28HPX High Purity Gauge
© Ashcroft Inc. 2020, 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: [phone], Fax: [phone], www.ashcroft.com
All sales subject to standard terms and conditions of sale. 28_HPX_Gauge_im_RevA_(I&M011-10276)_04-03-20 3
TROUBLES CHECKPOINTS POSSIBLE CAUSES COUNTERMEASURES
The pointer does not move. 1. Check if the pressure had been
applied to the pressure gauge.
1. The pressure is zeroed. 1. Apply pressure.
The pointer does not indicate
pressure.
1. Check whether the fluid and
ambient temperature are within
the operating temperature
range of the pressure gauge.
2. Check whether excessive
vibration exists.
3. Check whether excessive
pressure fluctuations exist.
1. The operating temperature
range has been exceeded.
2. Movement wears due to
vibration.
3. Movement wears due to
pressure fluctuations.
1. Re-install pressure gauge in a
different position.
2. Re-install pressure gauge in a
different position.
3. Reduce pressure fluctuations.
The pointer does not read zero
when the pressure gauge is
removed from the piping.
1. Check whether excessive
pressure had been applied.
2. Check whether excessive
vibration or fluctuating pressure
had been applied.
1. The diaphragm has been
deformed due to excessive
pressure.
2. Movement wears due to
vibration or fluctuating
pressure.
1. Use a higher pressure range.
2. Re-install pressure gauge in a
different position.
The pointer indicates overpressure
reading.
1. Check whether excessive
pressure had been applied.
2. Check whether the gauge was
exposed to excessive vibration
or if it was dropped/impacted.
1. Deformed sensing element due
to excessive pressure.
2. Pointer shift or material
deformation due to excessive
pressure or impact.
1. Use a higher pressure range.
2. Be careful not to drop/impact
gauge.

Installation and Maintenance Instructions for
28HPX High Purity Gauge
© Ashcroft Inc. 2020, 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: [phone], Fax: [phone], www.ashcroft.com
All sales subject to standard terms and conditions of sale. 28_HPX_Gauge_im_RevA_(I&M011-10276)_04-03-20 4