Ashley AF700 Quick start guide

This manual includes Installation and operation instructions for the Model AF700 Furnace utilizing the listed
operational types:
1. Wood add-on
2. Wood only
Owner’s Installation and Operation Manual
Model AF700
Installation is to be performed by a
qualied installer.
SAVE THESE INSTRUCTIONS
This unit is certied UL 391
United States Stove Company
227 Industrial Park Rd.
South Pittsburg, TN 37380 852426F-4405F
U.S. ENVIRONMENTAL PROTECTION AGENCY
Certied to comply with the 2016 particulate
emission standards. Not approved for sale after
May 15, 2020

2
Safety
• Do not operate with fuel loading or ash removal doors open.
• Do not connect this unit to a chimney ue serving another appliance.
• Danger: Risk of re or explosion. Do not burn garbage, gasoline, naphtha, motor oil, or other inappropriate
materials. Do not use chemicals or uids to start the re.
• Warning: Risk of re. Do not operate with ue draft exceeding .060” water column/14.93 Pascals. Do not
operate with fuel loading and ash removal doors open. Do not store fuel or other combustible materials
within marked installation clearances. Inspect and clean ues and chimney regularly.
• Caution: Hot surfaces. Keep children away. Do not touch during operation.
• The heat exchanger, ue pipe, and chimney must be cleaned regularly to remove accumulated creosote
and ash. Ensure that the heat exchanger, ue pipe, and chimney are cleaned at the end of the heating
season to minimize corrosion during the summer months. The appliance, ue pipe, and chimney must be
kept in good condition. These instructions also apply to a draft inducer if used. To prevent ame or smoke
spillage, the slide bafe must be pulled out and the fuel loading door left cracked for 10 seconds prior to
opening door fully. Load fuel carefully or damage may result.
• Hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.
• Do not use chemicals or uids to ignite the re.
• Do not leave the furnace unattended when the door is slightly opened.
• Do not burn garbage, ammable uid such as gasoline, naphtha or motor oil.
• Always close the door after the ignition.
• Consult your municipal building department or re ofcials about permits, restrictions and installations
requirements in your area.
• INSPECT FLUE PIPES, FLUE PIPE JOINTS, AND FLUE PIPE SEALS REGULARLY TO ENSURE THAT SMOKE AND FLUE
GASES ARE NOT DRAWN INTO, AND CIRCULATED BY, THE AIR-CIRCULATION SYSTEM.
• CAUTION: CLEAN OUT OF THE HEAT EXCHANGER, FLUE PIPE CHIMNEY, AND DRAFT INDUCER, IF USED, IS
ESPECIALLY IMPORTANT AT THE END OF THE HEATING SEASON TO MINIMIZE CORROSION DURING THE SUMMER
MONTHS, CAUSED BY ACCUMULATED ASH.
Note: Register your product on line at www.usstove.com. See “Limited Warranty” section for specic warranty
information for your new purchase. Save your receipt with your records for any claims.

3
Combustible : Wood
Flue Pipe Diameter : 6” (153cm)
Flue Pipe Type: (Standard Single Wall or Double Wall): Black or Blued Steel 2100°F (650°C) Class “A”
Minimum Chimney Height : 12’
Maximum Log Length : 22”
Electrical 120V, 60Hz, 1.8A per blower (5.6A on start up)
Dimensions
Combustion Chamber :
Width x Depth :
18.5” x 22” (469mm x 558mm)
Volume :
Cubic Feet:
3.6 cubic feet
Door Opening : Width x Height: 13.6” x 9.8” (345mm x 248mm)
Pyroceramic Glass Door : (Viewing) Width x Height: 13” x 10.75” (330mm x 273mm)
Weight (lbs): 470
Specications
CONGRATULATIONS!
You’ve purchased a heater from North America’s oldest manufacturer of wood burning products.
By heating with wood you’re helping to CONSERVE ENERGY!
Wood is our only Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least
one tree each year. Future generations will thank you.
This manual describes the installation and operation of the United States
Stove Company Model AF700 wood heater. This heater meets the 2016 U.S.
Environmental Protection Agency’s emission limits for wood heaters sold
after May 15, 2016. Under specic EPA test conditions this heater has been
shown to deliver heat at a rate of 20,568 – 64,166 BTU/hr. This heater achieved
a particulate emissions rate of 0.408 lb/mmBtu when tested to method CSA
B415.1-10 (*and an overall efciency of 70.8 %.) The maximum overall heat
output of this heater was tested to be 108,758 Btu/hr.
This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal
regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating
instructions in this manual.
The operation of this wood heater in a manner inconsistent with the owner’s manual will void you warranty and
is also against federal regulations.
This heater is designed to burn natural wood only. Higher efciencies and lower emissions generally result when
burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.
This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to
operate this wood heater in a manner inconsistent with operating instructions in this manual.
0215WS044E

4
Unpacking And Preassemble
UNPACKING
1. Remove all packaging from the furnace.
2. Remove the supplied tools and parts from the furnace.
A. The supplied ash shovel and poker from the heat exchanger tube, behind the heat exchanger door at
the top of the unit.
BRICK ALIGNMENT
Inspect for any damage. Ensure that the bricks and ash plug are positioned correctly and not broken (see
illustration for proper brick arrangement).
TOOLS AND MATERIALS NEEDED FOR
INSTALLATION
The following is a list of tools and materials needed to
install your furnace.
• 7/16” socket wrench.
• 5/16” socket (Best if using a power drill and a
socket bit).
• Pair of pliers or channel-locks.
• Power drill with an 1/8” drill bit to install sheet
metal screws into connector pipe..
• Sheet metal screws.
• Non-combustible oor protector as specied in
this manual.
• All chimney and chimney connector components
required for your particular venting installation..
• Electrical wiring tools and supplies.
• Ductwork for supply and return air.
Proper Fire Brick Alignment
CAUTION:
• The warm air supply outlet of the
supplementary furnace shall not be
connected to the cold-air return inlet of
the central furnace because a possibility
exists of components of the central furnace
overheating and causing the central furnace
to operate other than as intended.
• Power source not controlled by furnace main
disconnect.
• Respect all local and national codes when
installing this unit.
• This unit is not to be connected to a chimney
ue serving another appliance.
• This unit is designed to burn solid hardwood
only.
38.39
26.07
1.97
33.63
28.01
40.73

5
Furnace Installation
INSTALLATION OPTIONS
The installation of this furnace includes supplying electrical power, return (fresh air) ductwork, and supply air
ductwork. This furnace may be installed in two different congurations.
1. Stand alone wood furnace
2. Add-on wood furnace
See kit installation section in this manual to ensure proper assembly, installation and operation of your new
furnace.
If installing in an area with a fan it should not be allowed to create negative pressure in the room where the
furnace is installed.
LOCATING YOUR FURNACE (INSURE THAT THE REQUIRED MAINTENANCE CLEARANCES ARE MAINTAINED)
Your furnace must be installed as shown in this manual and in compliance with all local and national codes.
It is of the utmost importance that the clearances to combustible materials be strictly adhered to during
installation of the furnace. Refer to the table and diagrams below for minimum required clearances.
Dimension Inch mm
A Backwall to Furnace 29 737
B Sidewall to Furnace 15 381
C Sidewall to Flue 18 458
D Backwall to Flue 18 458
E
G Minimum Duct height 8 204
Back wall / Arrière Mur
Ceiling / Plafond
Floor Protector / Protection de Plancher
E
F
G
D
Back wall / Arrière Mur
Side wall / Paroi Latérale Side wall / Paroi Latérale
C
B
A
CLEARANCE TO COMBUSTIBLES
CLEARANCE TO COMBUSTIBLES

6
MAINTENANCE CLEARANCES
Your furnace has recommended minimum maintenance clearance requirements. These clearances insure that
there is adequate room to preform maintenance and service your furnace. DO NOT store fuel within the specied
clearances. The clearances will change depending on what kits are installed with your furnace. See the tables
and diagram below to determine the clearances for your furnace.
Standard unit (no additional kits)
Dimension Inch mm
HMaintenance Clearance (Front) 24 610
J Maintenance Clearance (Left) 10 254
K Maintenance Clearance (Right) 10 254
L Maintenance Clearance (Rear) 29 737
Unit with Blower Kit
Dimension Inch mm
HMaintenance Clearance (Front) 24 610
J Maintenance Clearance (Left) 24 610
K Maintenance Clearance (Right) 24 610
L Maintenance Clearance (Rear) 36 915
MAINTENANCE CLEARANCE
Dimension Inch mm
M* Front 22 558.8
NFlue rear 251
P** Left 8 204
Q** Right 8 204
RFlue Side 251
FLOOR PROTECTOR REQUIREMENTS
FLOOR PROTECTOR
The furnace must be placed on solid concrete, solid masonry, or when installed on a combustible oor, on a oor
protector. The oor protector is required to provide heat, live ember, and ash protection and must be of a non-
combustible, continuous solid surface to protect against inltration of live embers and ash. Floor protection must
have and R-Value of at least 1.03. Refer to oor protector manufacturer’s instructions for installation directions.
The oor protector or non combustible oor must extend under the furnace and beyond each side as shown
below.

7
Duct Work Installation
We strongly recommend that the hot air ductwork
be installed by a home heating specialist. If doing the
installation yourself, before you decide which installation will
best suit your needs, consult a qualied heating technician
and follow his recommendations as to the safest and most
efcient method of installation.
This furnace can be installed in three ways, as a stand alone
unit, parallel, and in series with an existing furnace.
SUPPLY AIR (HOT AIR) PLENUM
The warm-air supply duct shall be constructed of metal in
accordance with NFPA 90B, 2-1.1. The plenums installed to
the furnace shall be constructed of metal in accordance
with NFPA 90B, 2-1.3.
When installing this furnace the hot air plenum is to have a
minimum height of 24” (610mm) if the top of the rst vertical
section is not ush with the top of the rst horizontal section
of ductwork. If the top of the plenum is ush with the top
of the rst horizontal section of ductwork then the minium
height is 15” (381mm).
RETURN AIR (FRESH AIR)
The return (fresh) air intake on the furnace is on the rear of
the unit. The ductwork must be mechanically attached to
the unit or blower kit box with sheet metal screws to ensure
a proper operation.
STAND ALONE INSTALLATION
If installing this furnace as a stand alone unit, ensure all
local codes and all instructions in this manual are followed,
including clearance to combustibles, oor protector
specications and safety warnings.
PARALLEL FURNACE INSTALLATION
To install the new furnace in parallel with an existing
furnace follow the instructions for series installation with a
few additional requirements listed below.
• The return air will duct directly to the return of the new
furnace, and not be pulling through any other furnace.
• The output of the existing furnace must be equal to or
greater than this wood furnace.
• If installing in a parallel conguration the ductwork may
need adjustments so as to maintain the static pressure
between 0.2” W.C. And 0.05” W.C.
• A back ow damper must be installed in the supply duct
work of the new furnace, to ensure that air does not
circulate back through the wood furnace.
• Some installation congurations may require dampers to
be installed in the supply duct work of both furnaces.

8
CENTRAL INSTALLATION
ADD-ON INSTALLATION
INSTALLATION A
SOLID FUEL
FURNACE
FILTER BOX
EXISTING
FURNACE
COLD AIR
RETURN WARM AIR
TO EXISTING
DUCT WORK
INSTALLATION B
SOLID FUEL
FURNACE
FILTER BOX
COLD AIR
RETURN
EXISTING
FURNACE
PLENUM
COLLECTOR
BOX
WARM AIR
TO EXISTING
DUCT WORK

9
INSTALLATION D INSTALLATION E
INSTALLATION F INSTALLATION G

10
Accessory Installation
Electrical Installation
All electrical connections should be done by a qualied electrician
It is recommended to connect the furnace to its own 15 amp 120 Volt circuit from the house power supply
105°C
NOTE:Wire leads from the distribution blower
are usually BOTH BLACK. Makes no difference
which leads from the motor(s) connects to
the corresponding leads coming out of the
conduit.
THERMODISC
THERMODISC
COVER
4” ELECTRICAL
JUNCTION BOX
BLOWERS
BLOWERS GASKET CLIP NUTS
(Not used in the upper center hole.)
ASSEMBLY OF FURNACE
Your furnace requires the following items to be assembled or installed
by the service person:
Blowers and Blower Controls
Electrical Connections
1. Remove all parts from inside the furnace and inspect for damage,
including the rebrick as some breakage could occur during
shipment.
2. Install the thermodisc on rear of furnace cabinet with the two
screws provided. Mount the conduit assembly from the junction
box to the thermostat bracket. Crimp the two female terminals
to each of the wire leads. Plug the wires to the thermodisc. NOTE:
It does not matter which of the two wires plugs to which terminal
on the thermodisc.
3. Remove blowers from cartons. Remove junction box cover.
Attach clip nuts as in gure shown. Install blower(s) and gasket(s
with 1/4"-20 x 3/4" bolts as shown.
4. Wire right side blower rst (See wiring diagram) and replace cover
on junction box on blower.
5. Wire left blower same as above and replace cover.
6. Check operation of shaker grates with grate handle before
operating furnace.

11
Chimney Installation
CHIMNEY
Your wood furnace may be hooked up with a factory built or masonry chimney, matching the diameter of the
exhaust. If you are using a factory built chimney, it must comply with UL 103 or CSA-B365 standard; therefore
it must be a Type HT (2100°F). It is extremely important that it be installed according to the manufacturer’s
specications.
If you are using a masonry chimney, it is important that it be built in compliance with the specications of the
National Building Code. It must be lined with re clay bricks, metal or clay tiles sealed together with re cement.
(Round ues are the most efcient).
The interior diameter of the chimney ue must be identical to the furnace smoke exhaust. A ue which is too
small may cause draft problems, while a large ue favors rapid cooling of the gas, and hence the build-up of
creosote and the risk of chimney res. Note that it is the chimney and not the furnace which creates the draft
effect; your furnace’s performance is directly dependent on an adequate draft from your chimney.
Do not connect this unit to a chimney ue serving another appliance.
The following recommendations may be useful for the installation of your chimney:
• It must rise above the roof at least 3’ (0.9m) from the uppermost point of contact.
• The exterior portion should be double or triple wall pipe to ensure proper draft.
• The chimney must exceed any part of the building or other obstruction within a 10’ (3.04m) distance by a
height of 2’ (0.6m).
• Installation of an interior chimney is always preferable to an exterior chimney. The interior chimney will be
hotter than an exterior chimney that is being cooled by the ambient air outside the house. Therefore the gas
which circulates will cool slower, thus reducing the build-up of creosote and the risk of chimney res.
• The draft caused by the tendency for hot air to rise will be increased with an interior chimney.
• Using a re screen at the extremity of the chimney requires regular inspection in order to insure that it is not
obstructed thus blocking the draft, and it should be cleaned when used regularly.
IMPORTANCE OF PROPER DRAFT
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your
chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too
much draft may cause excessive temperatures in the appliance. Inadequate draft may cause back pufng into
the room and ‘plugging’ of the chimney. Inadequate draft will cause the appliance to leak smoke into the room
through appliance and chimney connector joints.
An uncontrollable burn or excessive temperature indicates excessive draft.
Take into account the chimney’s location to insure it is not too close to neighbours or in a valley which may
cause unhealthy or nuisance conditions.

12
MASONRY CHIMNEY
Ensure that a masonry chimney meets the minimum standards of the National Fire Protection Association (NFPA)
by having it inspected by a professional. Make sure there are no cracks, loose mortar or other signs of deterioration
and blockage. Have the chimney cleaned before the furnace is installed and operated. When connecting the
furnace through a combustible wall to a masonry chimney, special methods are needed as explained in the
“Combustible Wall Chimney Connector Pass-Throughs” Section.

13
COMBUSTIBLE WALL CHIMNEY CONNECTOR PASS-THROUGHS
Method A. 12” (304.8 mm) Clearance to Combustible Wall
Member: Using a minimum thickness 3.5” (89 mm) brick
and a 5/8” (15.9 mm) minimum wall thickness clay liner,
construct a wall pass-through. The clay liner must conform
to ASTM C315 (Standard Specication for Clay Fire Linings)
or its equivalent. Keep a minimum of 12” (304.8 mm) of brick
masonry between the clay liner and wall combustibles. The
clay liner shall run from the brick masonry outer surface to
the inner surface of the chimney ue liner but not past the
inner surface. Firmly grout or cement the clay liner in place
to the chimney ue liner.
Method B. 9” (228.6 mm) Clearance to Combustible Wall
Member: Using a 6” (152.4 mm) inside diameter, listed,
factory-built Solid-Pak chimney section with insulation
of 1” (25.4 mm) or more, build a wall pass-through with a
minimum 9” (228.6 mm) air space between the outer wall of
the chimney length and wall combustibles. Use sheet metal
supports fastened securely to wall surfaces on all sides,
to maintain the 9” (228.6 mm) air space. When fastening
supports to chimney length, do not penetrate the chimney
liner (the inside wall of the Solid-Pak chimney). The inner end
of the Solid-Pak chimney section shall be ush with the inside
of the masonry chimney ue, and sealed with a non-water
soluble refractory cement. Use this cement to also seal to
the brick masonry penetration.
Method C. 6” (152.4 mm) Clearance to Combustible Wall
Member: Starting with a minimum 24 gauge (.024” [.61 mm])
6” (152.4 mm) metal chimney connector, and a minimum 24
gauge ventilated wall thimble which has two air channels of
1” (25.4 mm) each, construct a wall pass-through. There shall
be a minimum 6” (152.4) mm separation area containing
berglass insulation, from the outer surface of the wall thimble
to wall combustibles. Support the wall thimble, and cover
its opening with a 24-gauge minimum sheet metal support.
Maintain the 6” (152.4 mm) space. There should also be a
support sized to t and hold the metal chimney connector.
See that the supports are fastened securely to wall surfaces
on all sides. Make sure fasteners used to secure the metal
chimney connector do not penetrate chimney ue liner.
Method D. 2” (50.8 mm) Clearance to Combustible Wall
Member: Start with a solid-pak listed factory built chimney
section at least 12” (304 mm) long, with insulation of 1” (25.4
mm) or more, and an inside diameter of 8” (2 inches [51 mm]
larger than the 6” [152.4 mm] chimney connector). Use this
as a pass-through for a minimum 24-gauge single wall steel
chimney connector. Keep solid-pak section concentric with
and spaced 1” (25.4 mm) off the chimney connector by
way of sheet metal support plates at both ends of chimney
section. Cover opening with and support chimney section
on both sides with 24 gauge minimum sheet metal supports.
See that the supports are fastened securely to wall surfaces
on all sides. Make sure fasteners used to secure chimney ue
do not penetrate ue liner.
NOTES:
Connectors to a masonry chimney, excepting method B, shall extend in one continuous section through the
wall pass-through system and the chimney wall, to but not past the inner ue liner face. A chimney connector
shall not pass through an attic or roof space, closet or similar concealed space, or a oor, or ceiling.

14
CHIMNEY CONNECTOR
Your chimney connector and chimney must
have the same diameter as the furnace
outlet. If this is not the case, we recommend
you contact your dealer in order to insure
there will be no problem with the draft.
The furnace pipe must be made of
aluminized or cold roll steel with a minimum
thickness of 0.021” or 0.53 mm. It is strictly
forbidden to use galvanized steel.
Your connector should be assembled in
such a way that the male section (crimped
end) of the pipe faces down. Attach each
of the sections to one another with three
equidistant metal screws. Seal the joints with
furnace cement.
The pipe must be short and straight. All
sections installed horizontally must slope at least 1/4 inch per foot, with the upper end of the section toward the
chimney. Any installation with a horizontal run of furnace pipe must conform to NFPA 211. You may contact NFPA
(National Fire Protection Association) and request the latest edition of the NFPA Standard 211.
To insure a good draft, the total length of the furnace pipe should never exceed 8’ to 10’ (2.4m to 3.04 m).
(Except for cases of vertical installation, cathedral-roof style where the smoke exhaust system can be much
longer and connected without problem to the chimney at the ceiling of the room).
There should never be more than two 90 degrees elbows in the smoke exhaust system.
Installation of a “barometric draft stabilizer” (replace register) on a smoke exhaust system is prohibited.
Furthermore, installation of a draft damper is not recommended. With a controlled combustion wood furnaces
the draft is regulated upon intake of the combustion air in the furnace and not at the exhaust.
To
Appliance
FACTORY BUILT CHIMNEY
When a metal prefabricated chimney is used, the
manufacturer’s installation instructions must be followed.
You must also purchase (from the same manufacturer) and
install the ceiling support package or wall pass-through
and “T” section package, restops (where needed),
insulation shield, roof ashing, chimney cap, etc. Maintain
proper clearance to the structure as recommended by the
manufacturer. The chimney must be the required height
above the roof or other obstructions for safety and proper
draft operation.

15
It is EXTREMELY IMPORTANT that you use DRY WOOD
only. The wood should have dried for 9 to 15 months,
such that the humidity content (in weight) is reduced
below 20% of the weight of the log. It is very important
to keep in mind that even if the wood has been cut
for one, two or even more years, it is not necessarily
dry, if it has been stored in poor conditions. Under
extreme conditions it may rot, instead of drying. This
point cannot be over stressed; the vast majority of
the problems related to the operation of a wood
furnace is caused by the fact that the wood used
was too damp or has dried in poor conditions.
These problems can be:
• Ignition problems
• Creosote build-up causing chimney res
• Low energy yield
• Blackened windows
• Incomplete log combustion
Smaller pieces of wood will dry faster. All logs
exceeding 6” in diameter should be split. The wood should not be stored directly on the ground. Air should
circulate through the cord. A 24” to 48” air space should be left between each row of logs, which should be
placed in the sunniest location possible. The upper layer of wood should be protected from the elements but not
the sides.
Wood Heat Utilization
The top down method of re building is recommended for this appliance. After making sure that the stove air
intake controls are fully open (completely pull-out towards you), Place the largest pieces of wood on the bottom,
laid in parallel and close together. Smaller pieces are placed in a second layer, crossways to the rst. A third layer
of still smaller pieces is laid crossways to the second, this time with some spaces between. Then a fourth layer of
loose, small kindling and twisted newspaper sheets tops off the pile.
Higher efciencies and lower emissions generally result when burning air dried seasoned hardwoods, as
compared to softwoods or to green or freshly cut hardwoods.
DO NOT BURN:
1. Garbage;
2. Lawn clippings or yard waste;
3. Materials containing rubber, including tires;
4. Materials containing plastic;
5. Waste petroleum products, paints or paint
thinners, or asphalt products;
6. Materials containing asbestos;
7. Construction or demolition debris;
8. Railroad ties or pressure-treated wood;
9. Manure or animal remains;
10. Salt water driftwood or other previously salt water
saturated materials;
11. Unseasoned wood; or
12. Paper products, cardboard, plywood, or
particleboard. The prohibition against burning
these materials does not prohibit the use of re
starters made from paper, cardboard, saw dust,
wax and similar substances for the purpose of
starting a re in an affected wood heater.
Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.
Dead wood lying on the forest oor should be considered wet, and requires full seasoning time. Standing dead
wood can usually be considered to be about 2/3 seasoned. Splitting and stacking wood before it is stored
accelerates drying time. Storing wood on an elevated surface from the ground and under a cover or covered
area from rain or snow also accelerates drying time. A good indicator if wood is ready to burn is to check the
piece ends. If there are cracks radiating in all directions from the center then the wood should be dry enough
to burn. If your wood sizzles in the re, even though the surface is dry, it may not be fully cured, and should be
seasoned longer
Your furnace was designed to burn wood only; no other materials should be burned. Waste and other ammable
materials should not be burned in your furnace. DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT
BURN GARBAGE, GASOLINE, NAPTHA, ENGINE OIL, OR OTHER INAPPROPRIATE MATERIALS. Any type of wood may
be used in your furnace, but specic varieties have better energy yields than others. Please consult the following
table in order to make the best possible choice.
TYPE WEIGHT
(LBS. CU. FT., DRY) PER CORD EFFICIENCY RANKING SPLITS MILLIONS BTU’s/CORD
Hickory 63 4500 1.0 Well 31.5
White Oak 48 4100 .9 Fair 28.6
Red Oak 46 3900 .8 Fair 27.4
Beech 45 3800 .7 Hard 26.8
Sugar
Maple 44 3700 .6 Fair 26.2
Black Oak 43 3700 .6 Fair 25.6
Ash 42 3600 .5 Well 25.0
Yellow Birch 40 3400 .4 Hard 23.8
Red Maple 38 3200 .3 Fair 22.6
Paper Birch 37 3100 .3 Easy 22.1
Elm/
Sycamore 34 2900 .2 Very Difcult 20.1
Red Spruce 29 1800 .1 Easy 16.1

16
Operation
NOTICE: To minimize the risk of smoke spillage when opening the door with a re in your furnace, crack
the door open no more than 1” and wait for at least 10 seconds before opening it more to allow pressure
stabilization inside the furnace.
TESTING YOUR WOOD
When the furnace is thoroughly warmed, place one piece of split wood (about ve inches in diameter) parallel
to the door on the bed of red embers.
Keep the air control full open by pulling on it and close the door. If ignition of the piece is accomplished within
90 seconds from the time if was placed in the oven, your wood is correctly dried. If ignition takes longer, your
wood is damp.
If your wood hisses and water or vapor escapes at the ends of the piece, your wood is soaked or freshly cut.
Do not use this wood in your furnace. Large amounts of creosote could be deposited in your chimney, creating
potential conditions for a chimney re.
THE FIRST FIRES
The fresh paint on your furnace needs to be cured to preserve its quality. Once the fuel charge is properly
ignited, only burn small res in your furnace for the rst four hours of operation. Never open the air control more
than necessary to achieve a medium burn rate.
Make sure that there’s enough air circulation while curing the furnace. DO NOT connect your furnace to the
duct work during this curing process. The odors could be smelled during the 3 or 4 rst res. Never start your
furnace outside. You will not be able to see if you are over heating.
LIGHTING YOUR WOOD FURNACE
1. Make sure that your furnace has been installed as per the instructions outlined in this manual and the proper
power is supplied to it.
2. Open the fuel loading door.
3. Note: If there already is a bed of hot/glowing coals in the combustion chamber, proceed directly to the
Preheating step.
4. Place several pieces of small dry kindling in the front of the combustion chamber directly on the rebricks.
5. Lay a few twists of newspaper over the kindling.
6. Lay more dry kindling (crisscrossing) on top of the previous layers and possibly a few more twists of newspaper
if needed.
7. Light the lowest newspaper in the stack.
Note: In some draft situation you may be required to leave the door cracked no more than ½” only till a re is
established in the stack
No chemical product should be used to light the re.
PREHEATING YOUR WOOD FURNACE
1. Once the kindling is burning well or the glowing coal bed is stirred up, lay 2 or 3 pieces of well-seasoned
cordwood down so that the ame from the kindling re can circulate around the logs and close the door.
Note: You may need to add more kindling to help ignite the cordwood.
2. Before loading your furnace fully you will want a well-established re in the combustion chamber. This
typically takes 15-20 minutes.
HEATING WITH YOUR WOOD FURNACE
1. Spread the re and coals evenly towards the center of the combustion chamber before loading your
furnace fully or adding more wood.
2. Avoid overlling the combustion chamber. Air must be allowed to circulate freely through the upper portion
of the combustion chamber for the stove to perform best. Typically this would mean not to load your furnace
more than ¾ of the way up the door opening.
CAUTION: Never alter the damper slide or the adjustment range to increase ring for any reason. Doing so
could result in heater damage and will void your warranty.

17
OPERATION
Controlled combustion is the most efcient technique for wood heating because it enables you to select the type
of combustion you want for each given situation. The wood will burn slowly if the wood furnace air intake control
is adjusted to reduce the oxygen supply in the combustion chamber to a minimum. On the other hand, wood will
burn quickly if the air control is adjusted to admit a larger quantity of oxygen in the combustion chamber. Real
operating conditions may give very different results than those obtained during testing according to the species
of wood used, its moisture content, the size and density of the pieces, the length of the chimney, altitude and
outside temperature.
RELOADING
Once you have obtained a good bed of embers, you should reload the unit. In order to do so, open the air
controls to maximum a few seconds prior to opening the furnace’s door. Then proceed by opening the door
very slowly. Then bring the red embers to the front of the furnace and reload the unit.
For optimal operation of your wood furnace, we recommend you to operate it with a wood load approximately
equivalent to the 3/4 of the height of re bricks.
It is important to note that wood combustion consumes ambient oxygen in the room. In the case of negative
pressure, it is a good idea to allow fresh air in the room, either by opening a window slightly or by installing a fresh
air intake system on an outside wall.
Creosote - Formation and Need for Removal - When wood is burned slowly, it produces tar and other organic
vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively
cool chimney ue of a slow-burning re. As a result, creosote residue accumulates on the ue lining. When
ignited, this creosote makes an extremely hot re. The chimney connector and chimney should be inspected at
least twice monthly during the heating season to determine if a creosote build-up has occurred. If creosote has
accumulated (3mm or more), it should be removed to reduce the risk of a chimney re.
We strongly recommend that you install a magnetic thermometer on your smoke exhaust pipe, approximately
18” above the furnace. This thermometer will indicate the temperature of your gas exhaust fumes within the
smoke exhaust system. The ideal temperature for these gases is somewhere between 275°F and 500°F. Below
these temperatures, the build-up of creosote is promoted. Above 500 degrees, heat is wasted since a too large
quantity is lost into the atmosphere.
TO PREVENT CREOSOTE BUILD UP
Always burn dry wood. This allows clean burns and higher chimney temperatures, therefore less creosote deposit.
Leave the air control full open for about 5 min. every time you reload the furnace to bring it back to proper
operating temperatures. The secondary combustion can only take place if the rebox is hot enough.
Always check for creosote deposit once every two months and have your chimney cleaned at least once a
year. If a chimney or creosote re occurs, close all dampers immediately. Wait for the re to go out and the
heater to cool, then inspect the chimney for damage. If no damage results, perform a chimney cleaning to
ensure there is no more creosote deposits remaining in the chimney.
ASH DISPOSAL
Whenever ashes get 3 to 4 inches deep in your rebox or ash pan, and when the re has burned down and
cooled, remove excess ashes. Leave an ash bed approximately 1 inch deep on the rebox bottom to help
maintain a hot charcoal bed.
Ashes should be placed in a metal container with a tight-tting lid. The closed container of ashes should be
placed on a noncombustible oor or on the ground, away from all combustible materials, pending nal disposal.
The ashes should be retained in the closed container until all cinders have thoroughly cooled.
If there is a soot or creosote re:
• Establish a routine for the storage of fuel, care for the appliance and ring techniques.
• Check daily for creosote buildup until experience shows how often cleaning is necessary.
• Be aware that the hotter the re, the less creosote is deposited, and that weekly cleaning can be necessary
in mild weather, even though monthly cleaning can be enough in the coldest months.
• Have a clearly understood plan to handle a chimney re.
WARNINGS:
• Never over re your furnace. If any part of the furnace starts to glow red, over ring is happening. Readjust
the air intake control at a lower setting.
• The installation of a log cradle or grates is not recommended in your wood furnace. Build re directly on
rebrick.
• Never put wood above the rebrick lining of the rebox.

18
TAMPER WARNING
This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal
regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating
instructions in this manual.
VISIBLE SMOKE
The amount of visible smoke being produced can be an effective method of determining how efciently the
combustion process is taking place at the given settings. Visible smoke consist of unburned fuel and moisture
leaving your stove. Learn to adjust the air settings of your specic unit to produce the smallest amount of visible
smoke. Wood that has not been seasoned properly and has a high wood moisture content will produce excess
visible smoke and burn poorly. Use the included moisture meter to insure your wood has a 20% or less moisture
content.
EFFICIENCY
Efciencies can be based on either the lower heating value (LHV) or the higher heating value (HHV) of the fuel.
The lower heating value is when water leaves the combustion process as a vapor, in the case of wood stoves the
moisture in the wood being burned leaves the stove as a vapor. The higher heating value is when water leaves
the combustion process completely condensed. In the case of wood stoves this would assume the exhaust gases
are room temperature when leaving the system, and therefore calculations using this heating value consider
the heat going up the chimney as lost energy. Therefore, efciency calculated using the lower heating value of
wood will be higher than efciency calculated using the higher heating value. In the United States all wood stove
efciencies should be calculated using the higher heating value. The best way to achieve optimum efciencies
is to learn the burn characteristic of you appliance and burn well-seasoned wood. Higher burn rates are not
always the best heating burn rates; after a good re is established a lower burn rate may be a better option for
efcient heating. A lower burn rate slows the ow of usable heat out of the home through the chimney, and it
also consumes less wood.
SMOKE AND CO MONITORS
Burning wood naturally produces smoke and carbon monoxide(CO) emissions. CO is a poisonous gas when
exposed to elevated concentrations for extended periods of time. While the modern combustion systems in
heaters drastically reduce the amount of CO emitted out the chimney, exposure to the gases in closed or conned
areas can be dangerous. Make sure you stove gaskets and chimney joints are in good working order and sealing
properly to ensure unintended exposure. It is recommended that you use both smoke and CO monitors in areas
having the potential to generate CO.
OVER FIRING
Attempts to achieve heat output rates that exceed heater design specications can result in permanent
damage to the heater
OPERATIONAL TIPS
Operational Tips for Good, Efcient, and Clean Combustion
• Get the appliance hot and establish a good coal bed before adjusting to a low burn rate (this may take 30
minutes or more depending on your wood)
• Use smaller pieces of wood during start-up and a high burn rate to increase the stove temperature
• Be considerate of the environment and only burn dry wood
• Burn small, intense res instead of large, slow burning res when possible
• Learn your appliance’s operating characteristics to obtain optimum performance
• Burning unseasoned wet wood only hurts your stoves efciency and leads to accelerated creosote buildup
in your chimney.
CAUTIONS:
• Ashes could contain hot embers even after two days without operating the furnace.
• The ash pan can become very hot. Wear gloves to prevent injury.
• Never burn the furnace with the ash trap open. This would result in over ring the furnace. Damage to the
furnace and even house re may result.

19
Your wood furnace is a high efciency furnace and therefore requires little maintenance. It is important to
perform a visual inspection of the furnace every time it is emptied, in order to insure that no parts have been
damaged, in which case repairs must be performed immediately. Inspect and clean the chimney and connector
pipe periodically for creosote buildup or obstructions.
GLASS
• Inspect and clean the glass regularly in order to detect any cracks. If you spot one, turn the furnace off
immediately. Do not abuse the glass door by striking or slamming shut. Do not use the furnace if the glass is
broken.
• If the glass on your furnace breaks, replace only with the glass supplied from your heater dealer. Never
substitute other materials for the glass.
• To replace the glass, remove the screws retaining the glass mouldings inside the door. Remove the
mouldings and replace the damaged piece with a new one. Perform the procedure backwards after
replacing. When replacing the glass, you should change the glass gasket to make sure you keep it sealed.
• Never wash the glass with a product that may scratch. Use a specialized product, available in the stores
where wood furnaces are sold. The glass should be washed only when cold.
GASKET
It is recommended that you change the door gasket (which makes your furnace door air tight) once a year, in
order to insure good control over the combustion, maximum efciency and security. To change the door gasket,
simply remove the damaged one. Carefully clean the available gasket groove, apply a high temperature
silicone sold for this purpose and install the new gasket. You may light up your furnace again approximately 24
hours after having completed this operation. This unit’s feed door uses a 3/4” diameter rope gasket. This unit’s
ash door uses a 1/2” diameter rope gasket.
PAINT
Only clean your furnace with a dry soft cloth that will not harm the paint nish. If the paint becomes scratched or
damaged, it is possible to give your wood furnace a brand new look by repainting it with a 1200° F heat resistant
paint. For this purpose, simply scrub the surface to be repainted with ne sand paper, clean it properly, and apply
thin coats (2) of paint successively.
AIR TUBES
The air tubes assembled in this unit are designed to provide an accurate mix of secondary air to insure the
highest efciency. Any damage or deterioration of these tubes may reduce the efciency of combustion. The
air tubes are held in position by either screws or snap pins. Locate these to either side of the tube and remove to
allow the tube to be removed and replaced.
WARNING: Never operate the furnace without a gasket or with a broken one. Damage to the furnace or
even house re may result.
Maintenance
ATTENTION: This wood heater needs periodic inspection and repair for proper operation. It is against federal
regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual.

20
Replacement Parts
1
2
34
7
8
9
10
12
13
5
6
14
11
15
In order to maintain warranty, components must be replaced using original manufacturers parts purchased
through your dealer or directly from the appliance manufacturer. Use of third party components will void
the warranty.
Key Part Description Qty.
1 27312 Side Panel 2
2891214 Stub Collar, 8” 2
3 27322 Top Panel 1
4 27329 Cabinet Back 1
5 26761 Hearth Plate 1
6 26765 Air Wash Plate 1
727325 Air Divider 2
8 88057 Ash Pan Door,
Thermocord 1/2” 20”
9 40627 Heat Exchange
Door 1
10 892351 Exchange Handle 1
11 27327 Air Damper 1
12 26866 Door Latch 1
13 892503 Damper Handle 1
14 891987 Plastic Knob 2
15 610154 Ash Pan 1
1
2
4
5
6
9
8
7
10
11
3
Key Part No. Description Qty
1 68234 Assy, Blower/T’stat Brkt. 1
268231-1 Fan Cntrl Cord Assy 1
3 80131 4 X 4 Junction Box 1
4 80232 Supply Cord 1
5 68231-2 Fan Cntrl Cord Assy 1
6 80230 Blower Assembly 2
789319 Blower Gasket 2
8 68231-3 Fan Cntrl Cord Assy 1
9 22140 Control Mounting Bracket 1
10 80314 F120 Thermodisc 1
11 80231 Cover, Junction Box 1