Asko WL6511XXLW User manual

Service Guide
Washing Machine
Asko WL6511XXLW
WL6511XXLT
Version1
2008.02.13

CONTENTS
Front Loading Washing Machine Basics............................................3
Washer Specication ..............................................................................6
Operating Mechanism Diagram .........................................................7
Parts List By Assembly..............................................................................8
Control Part Function Spec .................................................................20
Detailed Spec, Principles and Breakdown Diagnosis/ Service
of Electronic parts. .................................................................................45
Wiring Diagram........................................................................................62
Installation. ...............................................................................................63
Dismantling the Washing Machine..................................................64
2

3
Front loading washing machines get laundry cleaner and use less water than top load machines.
Cleaning is achieved with the mechanical action of the drum lifting the laundry up and dropping it into
the wash water in the bottom of the drum. Our temperature control system aids wash performance
Front Loading Washing Machine Basics
1. Front Load Theory
Hot and cold water hookups.
As cold and hot water is supplied at the same time, heating time and energy is saved.
Paddle filter
Filter to trap lint and hair during the wash cycle.
Direct Drive inverter motor
The motor is connected directly to the drum without a belt or transmission, significantly
reducing noise and vibration.
Heating element to provide optimal wash temperatures.
Large door opening makes it easy to move laundry in and out of the unit..
A powerful auto reversing drain pump and coin trap helps prevent clogs.
2. Key Features
and improves energy efficiency.

4
①Washing
The laundry is tumbled during the wash cycle by the rotation of the drum and the drum paddles.
This process is more gentle on clothing than turning them with an agitator.
②Rinsing
Rinsing cleanly washes out detergent and dirt removed from the laundry after washing cycle.
③Spin-drying
Variable spin speeds can be selected according to types of fabrics to be washed. Spin-
drying is carried out by rotation (the centrifugal force) of drum according to the program selected.
④Draining
Drain Pump: Powerful pump with coin trap to remove foreign material such as coins or buttons.
rum Wa
4. Major Functions

5
Washer Specification
1. Product Specification
E xternal Measurements (inches) 27"(width) x 32" (depth) x 40 3/8” (height) 52” Depth with door open
Weight 198.4lbs
R ated Supply Power 120V 60Hz
R ated Consumption Power Washing 200W (1100W during heating)
Washing Method Drum type
Water Pressure Water Pressure 29kPa ~ 784kPa(0.3kgf/ ~ 8kgf/ )

Operating Mechanism Diagram
6
4. WATER FILLSYSTEM
•ColdWater:3 ports
Coldwater,pre-washing
•HotWater: 1ports
•Watersupply box,hose
Water
Supply
Detergent
Compartment
Door
Door
Switch
Drain
Pump
Heating
Element Thermister
BLDC
Motor
Drum
Program
Incoming Power
Noise Filter
5. DOOR
•Door lockSwitch
•Lock catch
•Door Glass
•Gasket
6. DRAIN SYSTEM
•Drainpump
•Drainpump housing
•Hose
7. SUSPENSION SYSTEM
•Base
•Shocks: 4
•Springs:2
3. HEATINGSYSTEM
•HeatingElement: 1000W
•Washing temperature
sensor
2. MOTOR ANDDRUM
•BLDC motor
•Drum
•Bearing
•Spider/ shaft
•Tub
•Counterbalance
1. CONTROLASSEMBLY
•Main PCB
•FrontPCB
•Harness
•Noiselter
•PowerCord:15A

7
1. CABINET ASSEMBLY
▣PARTS LIST BY ASSEMBLY

8
No. Part Name Part Code Qt'y Specifications Color Cost in USD($) Remarks
C01 CABINET 3610811740 1 SGCC 0.8t, Pump washer White
1 Piece SVC Part
1 SGCC 0.8t, Pump washer Titanium
C02 FRAME LOWER 3612206700 1 SBHG 1.2T NA
C03 FRAME TOP L 3612206500 1 SGCC 1.6T NA
C04 FRAME TOP R 3612206600 1 SGCC 1.6T NA
C05 FRAME UPPER 3612208200 1 SBHG 1.2T NA
- SCREW TAPPING 7122401411 6 T2S TRS 4x14 MFZN NA Fix Frame Upper to Cabinet
C06 STOPPER SPRING 3615202200 2 POM NA
C07 FIXTURE PLATE 3612008000 8 POM NA
C08 SCREW TAPPING 7121401211 8 T2S PAN 4X12 MFZN NA
C09 NOZZLE AIR 3618103110 1 PP White
C10 HANDLE CABINET 3612608100 2 PP White
2 PP Titanium
C11 COVER BACK AS 3611425530 1 COVER B + PAD CABINET NA
- SCREW TAPPING 7122401411 4 T2S TRS 4x14 MFZN NA Fix Cover Back to Cabinet
C12 SENSOR PRESSURE 3614825220 1 DWD-130RP NA
- SCREW TAPPING 7122401411 1 T2S TRS 4x14 MFZN NA Fix Senser Pressure to Cabinet
C13 UNIT DRAIN PUMP AS 36189L5600 1 UL,Plaset+Hanyu as NA
C13-1 FILTER PUMP 3611910200 1 13kg, HanYu Filter NA
- SCREW TAPPING 7122401411 2 T2S TRS 4x14 MFZN NA Fix Drain pump to Frame Lower
C14 HOSE DRAIN I 3613271300 1 ST+EL 1,010mm NA 1 Piece SVC Part
- ABSORBER HOSE DRAIN 3610115600 1 T10, 60x130 NA
- CLAMP HOSE 3611203900 2 SK5 D=26 NA Fix Hose drain I
C15 HOSE WATER REMAIN 3613271410 1 EPDM, 13kg, UL 3t Round bending NA
C16 CAP WATER REMAIN 3610916800 1 PP NA
C17 CUFF DRAIN HOSE 3616802600 1 PP, Pump NA
C17-1 HOSE SIPHON 3613272210 1 EPDM, 13kg, UL 3t L=270 NA
- SCREW TAPPING 7122401411 1 T2S TRS 4x14 MFZN NA Fix Cuff Drain Hose to Cabinet
C18 PCB INVERTER AS PRPSSWAD09 1 ASKO 13K Washer Pair Main NA 1 Piece SVC Part
- CASE PCB M 3611141610 1 ULl, ABS VE-0856 NA
C19 COVER PCB M 3611427700 1 UL,ABS VE-0856, MAIN PCB NA
- HARNESS AS 3612796T00 1 UL, 13kg Wash, Non bubble NA
- SCREW TAPPING 7122401411 1 T2S TRS 4x14 MFZN NA Fix PCB Main to Cabinet
- LOCK HARNESS M 3613802300 6 M Type (18*18), Nylon66 NA Cabinet rear
- LOCK HARNESS 3613802100 2 DASTL-20NA NA Frame Top right
- LABEL WIRING UL 3613557100 1 UL Only, Wiring diagram+Waring NA English&French

9
rum Wa
2. BASE ASSEMBLY
B06
B01
B04
B03
B02
B05
No. Part Name Part Code Qt'y Specifications Color Cost in USD($) Remarks
B01 REACTOR 52G043A110 1 RT-047K L=150 NA
B02 BASE U 3610392700 1 PP NA
B03 SUPPORTER LEG 3615303600 4 PO+Coating 3.0T NA
B04 FIXTURE LEG 3612006400 4 ABS, DWD-100DR NA
B05 FOOT AS 3612100700 4 Foot+Special bolt, Double insert type Hybra-Nylon66 NA
B06 PROTECTOR HEATER 3618304600 1 SECC 0.35T NA
- SCREW TAPPING 7122401411 4 T2S TRS 4x14 MFZN NA Fix Protector Heater to Base U
- SCREW TAPPING 7122401411 20 T2S TRS 4x14 MFZN NA Fix Base U to Cabinet

10
3. REAR DRUM SUPPORT ASSEMBLY
T17
T18
T21
T22
T23
T24
T25
T26 T28 T27 T29 T30 T31 T33
T19
T20
T16
T16
T32
T34
T15
T15 T07 T14 T11
T13
T12
T10
T09
T08
T06
T05
T04
T03
T02
T02

11
rum Wa
No. Part Name Part Code Qt'y Specifications Color Cost in USD($) Remarks
T01 SPECIAL SCREW 3616029400 8 SWCH 8.5x30 NA Fix Balance W.to Tub F
T02 BALANCER WEIGHT AS(L) 3616106900 1 13kg Drum NA
- BALANCER WEIGHT AS(R) 3616106800 1 13kg Drum NA
T03 GASKET 3612322000 1 EPDM, 13kg, Wash only Nozzle shower NA
T04 NOZZLE SHOWER 3618104000 1 PP NA
T05 CLAMP GASKET AS 3611205300 1 Gasket, 13kg Drum NA
T06 TUB FRONT 3618828Y00 1 FRPP, 13kg Drum NA
T07 SPECIAL SCREW(TUB) 3616029800 15 SWCH 6.5x30 NA Fix Tub F & R
T08 LIFTER BODY 361A400700 3 PP, 13kg Drum Gray
T09 CAP FILTER 3610917310 3 ABS, Non-Nano, 13kg Gray
- FILTER 3611908410 3 ABS, Non-Nano, 13kg Gray STS mesh insert injection
T10 SPRING SUSPENSION 3615114800 2 13KG DRUM NA
T11 DRUM AS 3617008X00 1 SUS, 13kg NA
T12 SPIDER AS 361A300600 1 13kg, ALDC+S45C NA
T13 SPECIAL SCREW(SPIDER) 3616029500 6 STS 430, 8x25 NA
T14 FIXTURE HEATER 3612006700 1 STS 430 NA
T15 DAMPER FRICTION 361A700300 2 AWECO,HP3 60N/9mm Buffer4.0 NA Tub F&R right
T16 DAMPER FRICTION 361A700110 2 70N AKS ST=170-260 DL=197.5 NA Tub F&R left
T17 DAMPER PIN 361A700200 8 AKS D=14.5 NA Tub & Base U
T18 HOSE DRAIN 3613269000 1 EPDM,PUMP NA
T19 CLAMP HOSE 3611203410 2 SK5, D=33 NA
T20 DRAIN HOUSING I 36196TAM00 1 PP, Pump NA
T21 HOSE AIR TRAP 3613269700 1 EPDM, 13kg Drum NA
T22 CLAMP HOSE 3611204700 2 SK5, D=26 NA
T23 AIR TRAP 361A500101 1 PP NA
T24 HOSE AIR 3613270600 1 ID=3.0, D=8, L=960mm NA
T25 GASKET TUB 3612321100 1 EPDR FORM, 13kg NA
T26 TUB REAR 3618828Z00 1 FRPP, 13kg Drum NA
T27 HOSE AIR 3613266300 1 EPDM,DWD-110RP NA
T28 CLAMP HOSE 3611203400 2 SK5, MFZN, D=35 NA
T29 UNIT STATOR BLDC 36189L4840 1 30T,36Slot,2Snesor, WS2A30G011 NA
T30 BRACK HOUSING 3610609700 1 SESEN, 2.5T NA
T31 SPECIAL BOLT AS 3616063400 6 SWCH M8+Silock, 58mm NA Fix Stator to Tub R
T32 UNIT ROTOR BLDC 36189L4900 1 Magnet24,Serration,WR1238F001 NA
T33 SPECIAL BOLT AS 3616029600 1 SWCH,10x30,F/L Bolt,S.P/W NA Fix Rotor to Spider Shaft
T34 HEATER WASH 3612801740 1
UL.120V1.0KW6.7W/SQ.STS.1R3A515003.L/W NA

12
4. INLET BOX ASSEMBLY
No. Part Name Part Code Qt'y Specifications Color Cost in USD($) Remarks
I01 INLET BOX 3617510800 1 PP NA
I02 NOZZLE AS 3618104800 1 WD1131'S, Top + Under NA
I03 HOSE INLET 3613270300 1 EPDM NA 1 Piece SVC Part
- CUSHION HOSE INLET 3611567300 1 SPONGE 110x50x3t NA
I04 CLAMP AS 3611203200 2 ID= Φ 60, wire+bolt+nut NA
I05 HOSE WATER SUPPLY 3613270900 1 EPDM, ID9.9 0D14.5 L=410mm NA
I06 HOSE WATER SUPPLY 3613270900 1 EPDM, ID9.9 0D14.5 L=380mm NA
I07 HOSE WATER SUPPLY 3613270900 2 EPDM, ID9.9 0D14.5 L=230mm NA
I08 HOSE WATER SUPPLY 3613270900 1 EPDM, ID9.9 0D14.5 L=530mm NA
I09 PIPE JOINT(HOSE INLET) 3614413300 1 PP NA
I10 HOSE SHOWER 3613270110 1 EPDM, ID=8.5 L=550 NA
I11 CLAMP SPRING 3611203800 10 WD1131's ID15.5, T0.6 B=10 NA
I12 VALVE INLET 3615416700 1 120/60Hz UL BITRON 1WAY NA Hot
I13 VALVE INLET 3615416940 1 120/60Hz UL BITRON 3WAY NA Cold
- SCREW TAPPING 7002400811 4 TRS 4x8 MFZN NA Fix Valve Inlet to Cabinet
- SCREW TAPPING 7122401411 1 T2S TRS 4x14 MFZN NA Fix Inlet Box to Frame T(Side)

13
5. CABINET FRONT ASSEMBLY
F01
F21
F02
F12
F09
F10
F18
F05
F07
F08
F11
F14
F17
F15
F13
F16
F06
F23
F22
F04
F03
F19
F20

14
No. Part Name Part Code Qt'y Specifications Color Cost in USD($) Remarks
F01 CABINET F 3610811820 1 SECD 1.0T, 13kg PUMP White
1 SECD 1.0T, 13kg PUMP Titanium
F02 SUPPORT HINGE 3615304000 1 SGCC 1.6T NA
F03 LABEL SAFETY R 3613555800 1 PVC,130RP'S Cab. F Safety Label NA English/French
F04 LABEL WARNING 3613558500 1 PVC,130RP'S Cab. F Warning Label NA English/French
- LABEL RATING 3613558200 1 PVC, UL ASKO Rating label NA English/French
F05 FRAME DOOR IN 3612206800 1 PP(Heat resisting) Gray
F06 STOPPER DOOR 3615202300 1 PP(Heat resisting) Gray
F07 DOOR GLASS 361A110600 1 GLASS NA
F08 PROTECTOR GLASS 3618304300 1 ABS(Transparent) NA
F09 HINGE DOOR 3612902900 1 ALDC, Spray White
1 ALDC, Spray Titanium
F10 CAP HINGE DOOR 3610916500 4 POM NA
F11 FRAME DOOR OUT 3612206900 1 ABS, ASKO Spray Silver
1 ABS, ASKO Spray Titanium
F12 SCREW TAPPING 7115402008 16 T1S FLT 4x20 SUS430 NA
F13 COVER HANDLE 3611426700 1 ABS, ASKO Spray Silver
1 ABS, ASKO Spray Titanium
F14 HANDLE DOOR 3612609000 1 ABS, ASKO Spray Silver
1 ABS, ASKO Spray Titanium
F15 HOOK DOOR 3613100800 1 ZNDC NA
F16 SPRING HOOK 3615113700 2 SUS ID=4.3, NI=7, D=®™0.9 NA
F17 PIN HANDLE 3618200100 1 SUS D=3.0 NA
F18 SCREW TAPPING 3616030000 4 F/L BOLT(SE) 5*12 STS NA
F19 SWITCH DOOR LOCK 3619046410 1 DF F11 110 125V 16A PTC-SOLENOID NA
F20 SCREW TAPPING 7122401608 2 T2S TRS 4X16 STS 430 NA Fix Door S/W to Cabinet F
F21 SCREW TAPPING 3616029950 4 TTS"S" HEX F/L 4*8 NA Fix Cabinet F to Cabinet
F22 CASE PUMP 3611141400 1 PP NA
F23 COVER PUMP 3611426800 1 ABS, ASKO Spray White
1 ABS, ASKO Spray Titanium

15
6. FRONT PANEL ASSEMBLY

16
No. Part Name Part Code Qt'y Specifications Color Cost in USD($) Remarks
P01 PANEL F 3614288800 1 ABS + SILK PRINT White
1 ABS + SILK PRINT Titanium
P02 BUTTON POWER 3616637800 1 ABS + SILK PRINT White
1 ABS + SILK PRINT Titanium
P03 WINDOW COURSE 3615506300 1 ABS(Transparent) + Film White ABS + Film in-mold injection
1 ABS(Transparent) + Film Titanium
P04 BUTTON START 3616637900 1 ABS + SILK PRINT White
1 ABS + SILK PRINT Titanium
P05 BUTTON OPTION 3616638100 7 ABS White
7 ABS Titanium
P06 WINDOW DISPLAY 3615506400 1 ABS(Transparent) + Film White ABS + Film in-mold injection
1 ABS(Transparent) + Film Titanium
P07 BUTTON FUNCTION 3616638000 1 ABS White
1 ABS Titanium
P08 DIAL KNOB OUTER 3616638200 1 ABS White
1 Piece SVC Part
1 ABS Titanium
P09 DIAL KNOB INNER 3616638300 1 ABS White
1 ABS Titanium
P10 LED COURSE 3613054700 1 ABS(Transparent) NA
P11 HOLDER COURSE 3613054500 1 ABS NA
1 Piece SVC Part
P12 HOLDER FUNCTION 3613054600 1 ABS NA
P13 PCB F AS PRPSSWAD29 1 ASKO Washer Front PCB As NA
P14 CASE PCB FRONT 3611147600 1 ABS NA
- SCREW TAPPING 7122401829 2 T2S TRS 4x18 STS NA Fix Panel F to Frame Upper
- SCREW TAPPING 71224012411 7 T2S TRS 4x12 MFZN NA Fix Case PCB F to Panel F
P15 CASE HANDLE 3611147700 1 ABS, Silk print White
1 ABS, Silk print Titanium
P16 HANDLE CAP 3612611400 1 ABS, Silk print White
1 ABS, Silk print Titanium
P17 CASE DETERGENT 3611145600 1 PP White
P18 CAP SOFTENER 3610917800 1 PP Blue
P19 CAP BLEACH 3610917900 1 PP Blue
P20 CAP LIQUID 3610918000 1 PP Blue
P21 CASE LIQUID 3611145700 1 PP Blue

17
rum Wa
7. TOP PLATE ASSEMBLY
T01
T02
T03
No. Part Name Part Code Qt'y Specifications Color Cost in USD($) Remarks
T01 PLATE TOP 3614533010 1 SECD 1.2T White
1 SECD 1.2T Titanium
T02 PLATE SUPPORTER AS 3615304110 2 ABS + EPDM White
2 ABS + EPDM Titanium
- SCREW TAPPING 7122401411 4 T2S TRS 4x14 MFZN NA Fix Plate Sup. to Plate T
T03 LABEL CAUTION 3613558600 1 PET(White) 70x116, US Wash only NA English & French
- ENERGY GUIDE 3613558310 1 Energy Label, 13kg Drum NA English & French

18
rum Wa
8. ACCESSORIES
No. Part Name Part Code Qt'y Specifications Color Cost in USD($) Remarks
A01 HOSE DRAIN O AS 3613268500 1 DWD-800W, L=1,500 NA
GUIDE DRAIN HOSE 3612502300 1 PP NA
A02 HOSE INLET AS 3613271500 1 REFLEX, PVC 1.3M NA Cold
HOSE INLET AS 3613271510 1 REFLEX, PVC 1.3M NA Hot
A03 UNIT SVC WRENCH 36189L3X00 1 PO+Coating, 2.3T DWD-110RP NA
A04 MANUAL OWNERS 4589A61600 1 ASKO Manual NA English & French
A05 CAP HOLDER 3610916400 4 PP, DWD-10RP White
A01 A02 A03 A04 A05

20
▣Control Unit Function Spec
1. SEQUENCE CHART
CCllaassssiiffiiccaattiioonnPPrroocceessssiinngg TTiimmee
Small Low Small Low Small Low
Sensing 10sec
Water Supply 2min
Prewash 10min
8min
Drain 1min
Balancing Spin 2min
Meduim Spin 3min
Sensing 20sec
Water Supply 2min
50min 53min 57min
Washing1 45min 37min
(Heating) 30min 28min 32min 20min
25min 16min 17min
15min
Drain 1min
Balancing Spin 2min
Meduim Spin
3min
Water Supply 2min
Rinsing 1 3min
Drain 1min
Balancing Spin 2min
Meduim Spin 3min
Water Supply 2min
Rinsing 2 3min
Drain 1min
Balancing Spin 2min
Meduim Spin 3min
Water Supply 2min
Rinsing 3 3min
Drain 1min
Balancing Spin 2min
9min
Main Spin 7min
6min
Cloths Release 60sec
END 10sec
Remain Time Display 1:05 1:09 53 54 1:30 1:34 1:14 1:02
NOTE
PP
rr
ee
WW
aa
ss
hh
WW
aa
ss
hh
RR
ii
nn
ss
ee
SS
pp
ii
nn
EEnndd
EEvveerryyddaayy WWeeaarrTToowweell//BBeeddddiinnggSSaanniittaarryyBBuullkkyy
IItteemmssSSyynntthheeiiccss
1. Everyday wear : Warm + Wash + Soil Normal + Rinse 2 + Medium Spin
2. Towel/Bedding : Warm + Wash + Soil Normal + Rinse 2 +High Spin
3. Sanitary : Extra hot + Wash + Soil Normal + Rinse 2 + Medium Spin
4. Bulky Item : Warm + Wash + Soil Normal + Rinse 2 + Mediume Spin
5. Synthetics : Warm + Wash + Soil Normal + Rinse 2 + Mediume Spin

21
rum Wa
CCllaassssiiffiiccaattiioonnPPrroocceessssiinngg TTiimmee
Sensing 10sec
Water Supply 2min
Pre Wash 10min
8min
Drain 1min
Balancing Spin 2min
Meduim Spin 3min
Sensing 20sec
Water Supply 2min
50min
Washing1 45min 37min
(Heating) 30min
25min 27min
15min 13min 6min 8min
Drain 1min
Balancing Spin 2min
Meduim Spin 3min
Water Supply 2min
Rinse 1 3min
Drain 1min
Balancing Spin 2min
Meduim Spin
3min
Water Supply 2min
Rinse 2 3min
Drain 1min
Balancing Spin 2min
9min
Main Spin 7min
5min
Cloths Release 60sec
END 10sec
Remain Time Display 1:44 37 30 1:04 33
NOTE
PP
rr
ee
WW
aa
ss
hh
WW
aa
ss
hh
RR
ii
nn
ss
ee
SS
pp
ii
nn
EEnndd
SSiillkk//GGeennttlleeWWooooll//HHeenndd
wwaasshh
HHeeaavviillyy//
SSooiilleeddQQuuiicckk
WWaasshh
WWhhiitteess
1. Heavily Soiled : Warm + Pre Wash + Wash + Soil Normal + Rinse 3 + High Spin
2. Silk / Gentle : Cold + Wash + Soil Normal + Rinse 1 + Low Spin
3. Wool / HandWash : Cold + Wash + Soil Normal + Rinse 1 + Low Spin
4. Whites : Warm + Wash + Soil Normal + Rinse 2 + Low Spin
5. Quik Wash : Cold + Wash + Soil Normal + Rinse 1 + Low Spin