ASO Safety Solutions Safety-Contact-Mat Manual

area for safeguard 35
area for safeguard +70mm
35
35area for safeguard
area for safeguard +70mm
35
14
Safety-Contact-Mat one-piece molded with molded
ramp-rails, cable outlet left and right
Information sheet
cable-outlet
optional
1. Dimensions
2. Handling
Safety Contact Mats may not be broken or bend.
correct ! incorrect !
3. Assembly Information
The mounting surface must be absolutely even, clean and dry.
All cables must be laid protected against damage (squeezing, shearing, etc.).
3.1 Possibilities of cable laying at machine side
-- Position of the safety mat directly under the machine body. (g. 1)
-- Using the ASO-mounting rail BS 14 (ramp rail of mat is cut off) (g. 2)
-- Using a cable duct (ramp rail of mat is cut off) (g. 3)
(g. 1) (g. 2) (g. 3)
cable duct
1

3.2 Possibilities of cable laying at machine opposite side
-- Position of the safety mat directly at the machine body (g. 4)
-- Usig the ASO-ramp rail RS 14. (ramp rail of mat is cut off) (g. 5)
cable duct
(g. 4) (g. 5)
4. Assembly
4.1 Cable outlets
-- Cut out the cable output at appropriate side (g. 6) in that way that the coming out cables are not
squeezed or sheared while placing the mat afterwards. (g. 7).
cut out
coming out
cables
(g. 7)
(g. 6)
4.2 Placing a single mat
-- Place and adjust the mat at appropriate place.
-- To provide against slippng use suitable screws and dowels on each side of the mat. (g. 8)
(g. 8)
=
= =
=
2
cable outlet
Safety-Contact-Mat one-piece molded with molded
ramp-rails, cable outlet left and right
Information sheet

4.3 Placing several mats side by side
For placing several mats side by side (g.9) the relevant molded ramp rails have to be cut off (g.10).
supply cable with
female plug M8
connecting cable with
female and male plug M8
male plug M8 with
8,2 kΩ resistor
(g. 9)
8,2 kΩ resistor
Ω
given
slit for cutting
(g. 10)
(g. 11)
soapy water
-- Place and adjust the mat at appropriate place.
-- Then connect that mats electrically and check the resistance value.
The resistance value has to be 8,2 kΩ± 2% with not actuated mat. (g.11)
-- To provide against slippng use suitable screws and dowels on each possible side of the mats. (g. 12)
(g. 12)
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3
Safety-Contact-Mat one-piece molded with molded
ramp-rails, cable outlet left and right
Information sheet

= = = = = =
==
ca. 60cmca. 60cm
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==
ca. 60cm ca. 60cm
Placing with mounting rail BS 14
Placing with ramp rail RS 14
4.4 Placing several mats side by side by using the ramp rail RS 14
-- Preparation as stated in 4.3.
-- To provide against slippng use suitable screws and dowels on each possible side of the mats. (g. 13)
-- Move the ramp rail laterally to the mat. Mark the fastening points along the marking groove on the rail and
pre-drill 10 mm for the intended plugs. Fasten the rails on the bottom with 6 mm dowels and suitable
screws (approx. all 60 cm) and close the openings with the plugs (g. 13 + 14).
-- Bring out the supply cable laterally and attach it to the controller.
supply cable
plug
10mm
dowel
6mm
marking groove
screw
drill
10mm
(g. 13)
(g. 14)
4.5 Placing several mats side by side by using the mounting rail BS 14
-- Preparation as stated in 4.3.
-- To provide against slippng use suitable screws and dowels on each possible side of the mats. (g. 15)
-- Move the mounting rail laterally to the mat. Fasten the rail to the bottom with 6 mm dowels and suitable
screws (approx. all 60 cm). (g. 16)
-- Bring out the supply cable laterally and attach it to the controller.
supply cable
dowel
6mm
screw
(g. 15)
(g. 16)
4
16.DB.02.002 Technical data rev 01 as of February 28th 2008 Technical changes reserved
Am Grarock 8 • D-33154 Salzkotten www.asosafety.com • e-mail: [e-mail]
Bring out the supply cable laterally and attach it to the controller
Safety-Contact-Mat one-piece molded with molded
ramp-rails, cable outlet left and right
Information sheet