ASO Safety Solutions SENTIR edge 25.45 Series User manual

Product Information
US Edition
25.45
Headquarter Europe
ASO GmbH
Hansastraße 52
59557 Lippstadt
Tel [phone]
Fax [phone]
www.asosafety.de
[email protected]
Headquarter USA
ASO Safety Solutions Inc.
300 Roundhill Drive, Unit 6
Rockaway. NJ 07866
Phone [phone]
Fax [phone]
www.asosafety.com
[email protected]
ASO Inc.
All Rights Reserved
C
25.45

PRODUCT INFORMATION
Specifi cations
SENTIR edge
25.45 CT
SENTIR edge
25.45 TTLa
SENTIR edge
25.45 TTLL
edge 25.45 Ts T LaSENTIR
ASO-Safety
contact edges
Profi le width
Profi le height
Sealing lip
La: Single-sided
(outwards)
LL: Double-sided
(outwards)
Material
Base shape
T: T-base
Ts: T-base small
CT: Clips base
2
3

20
(17*)
3
14
459,5
16
2,3
Max. Lieferlänge
Max. delivery length 25 m
Dimensionen
Dimensions 25 mm W x 45 mm H
Zertifi zierungen
Certifi cates
EN ISO 13856-2
EN 12978
EN ISO 13849-1
UL 325
SENTIR edge
25.45 CT
SENTIR edge
25.45 T(s*)TLa
SENTIR edge
25.45 FTLa
3
71,5
50,8
25
Specifi cations
* All shown variants are also availiable with smaller base shape „Ts“.
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
3

PRODUCT INFORMATION
25
45
Technical data
General data
Type SENTIR edge 25.45 CT
Article No. 1502-4880
Material TPE
Material hardness 68 Shore A
Delivery length 25 m
Weight kg/m 0,61
Enclosure IP 65 (IP 68 on request)
Switching Cycles > 30.000 (UL 325)
Switching Angle 2 x 45°
Actuation resistance ≤ 500 Ohm
Electrical capacity 24 V 10 mA
Operating temperature -10 °C → 50 °C
Max. temperature range -25 °C → 75 °C
Max. length of several contact edges 100 m
Max. series connection of the contact
edges 5 Contact edges
Inactive end region with higher forces 30 mm
Finger safety 0 °C → 50 °C
Connection cables LIY11Y 2x0,34 mm
Cable material PUR matt black
Actuation Force FA63,1 N
Actuation distance c 7,2 mm
Overtravel distance d to 250 N 19,4 mm
Overtravel distance f to 400 N 23,6 mm
Overtravel distance h-c to 600 N 26,4 mm
Test-Speed 10 mm/s
Actuation Force FA53,9 N
Actuation distance c 7,7 mm
Overtravel distance d to 250 N 19,9 mm
Overtravel distance f to 400 N 22,7 mm
Overtravel distance h-c to 600 N 24,8 mm
Test-Speed 100 mm/s
Actuation Force FA60,4 N
Actuation distance c 10,0 mm
Overtravel distance d to 250 N 19,8 mm
Overtravel distance f to 400 N 22,6 mm
Overtravel distance h-c to 600 N 24,5 mm
Test-Speed 200 mm/s
Characteristics for test temperature +20 °C
The response time of the used controller affects the measured overtravel distances of the conctact edge.
!
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
4
5

25
45
General data
Type SENTIR edge 25.45 TT
(25.45 TsT)
Article No. 1502-0440
(1502-0910)
Material TPE
Material hardness 68 Shore A
Delivery length 25 m
Weight kg/m 0,44
Enclosure IP 65 (IP 68 on request)
Switching Cycles > 30.000 (UL 325)
Switching Angle 2 x 45°
Actuation resistance ≤ 500 Ohm
Electrical capacity 24 V 10 mA
Operating temperature -10 °C → 50 °C
Max. temperature range -25 °C → 75 °C
Max. length of several contact edges 100 m
Max. series connection of the contact
edges 5 Contact edges
Inactive end region with higher forces 30 mm
Finger safety 0 °C → 50 °C
Connection cables LIY11Y 2x0,34 mm
Cable material PUR matt black
Actuation Force FA63,1 N
Actuation distance c 7,2 mm
Overtravel distance d to 250 N 19,4 mm
Overtravel distance f to 400 N 23,6 mm
Overtravel distance h-c to 600 N 26,4 mm
Test-Speed 10 mm/s
Actuation Force FA53,9 N
Actuation distance c 7,7 mm
Overtravel distance d to 250 N 19,9 mm
Overtravel distance f to 400 N 22,7 mm
Overtravel distance h-c to 600 N 24,8 mm
Test-Speed 100 mm/s
Actuation Force FA60,4 N
Actuation distance c 10,0 mm
Overtravel distance d to 250 N 19,8 mm
Overtravel distance f to 400 N 22,6 mm
Overtravel distance h-c to 600 N 24,5 mm
Test-Speed 200 mm/s
Characteristics for test temperature +20 °C
The response time of the used controller affects the measured overtravel distances of the conctact edge.
!
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Technical data
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
5

PRODUCT INFORMATION
25
45
63
Technical data
General data
Type SENTIR edge 25.45 TTLa
(25.45 TsTLa)
Article No. 1502-0560
(1502-0950)
Material TPE
Material hardness 68 Shore A
Delivery length 25 m
Weight kg/m 0,47
Enclosure IP 65 (IP 68 on request)
Switching Cycles > 30.000 (UL 325)
Switching Angle 2 x 45°
Actuation resistance ≤ 500 Ohm
Electrical capacity 24 V 10 mA
Operating temperature -10 °C → 50 °C
Max. temperature range -25 °C → 75 °C
Max. length of several contact edges 100 m
Max. series connection of the contact
edges 5 Contact edges
Inactive end region with higher forces 30 mm
Finger safety 0 °C → 50 °C
Connection cables LIY11Y 2x0,34 mm
Cable material PUR matt black
Actuation Force FA71,9 N
Actuation distance c 10,2 mm
Overtravel distance d to 250 N 23,1 mm
Overtravel distance f to 400 N 27,7 mm
Overtravel distance h-c to 600 N 30,8 mm
Test-Speed 10 mm/s
Actuation Force FA59,3 N
Actuation distance c 10,8 mm
Overtravel distance d to 250 N 22,8 mm
Overtravel distance f to 400 N 26,2 mm
Overtravel distance h-c to 600 N 28,7 mm
Test-Speed 100 mm/s
Actuation Force FA60,6 N
Actuation distance c 11,3 mm
Overtravel distance d to 250 N 22,3 mm
Overtravel distance f to 400 N 26,0 mm
Overtravel distance h-c to 600 N 28,6 mm
Test-Speed 200 mm/s
Characteristics for test temperature +20 °C
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
The response time of the used controller affects the measured overtravel distances of the conctact edge.
!
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N]
C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
6
7

25
45
63
Technical data
The response time of the used controller affects the measured overtravel distances of the conctact edge.
!
General data
Type SENTIR edge 25.45 TTLL
(25.45 TsTLL)
Article No. 1502-0550
(1502-0920)
Material TPE
Material hardness 68 Shore A
Delivery length 25 m
Weight kg/m 0,50
Enclosure IP 65 (IP 68 on request)
Switching Cycles > 30.000 (UL 325)
Switching Angle 2 x 45°
Actuation resistance ≤ 500 Ohm
Electrical capacity 24 V 10 mA
Operating temperature -10 °C → 50 °C
Max. temperature range -25 °C → 75 °C
Max. length of several contact edges 100 m
Max. series connection of the contact
edges 5 Contact edges
Inactive end region with higher forces 30 mm
Finger safety 0 °C → 50 °C
Connection cables LIY11Y 2x0,34 mm
Cable material PUR matt black
Characteristics for test temperature +20 °C
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Actuation Force FA71,9 N
Actuation distance c 10,2 mm
Overtravel distance d to 250 N 23,1 mm
Overtravel distance f to 400 N 27,7 mm
Overtravel distance h-c to 600 N 30,8 mm
Test-Speed 10 mm/s
Actuation Force FA59,3 N
Actuation distance c 10,8 mm
Overtravel distance d to 250 N 22,8 mm
Overtravel distance f to 400 N 26,2 mm
Overtravel distance h-c to 600 N 28,7 mm
Test-Speed 100 mm/s
Actuation Force FA60,6 N
Actuation distance c 11,3 mm
Overtravel distance d to 250 N 22,3 mm
Overtravel distance f to 400 N 26,0 mm
Overtravel distance h-c to 600 N 28,6 mm
Test-Speed 200 mm/s
7

PRODUCT INFORMATION
Technical data
Material properties
General
Tear strength 3
Ultimate tensile strength 3
Rebound elasticity at 20 °C 2
Resistance against permanent deformation 3
Abrasion 3
Elongation @ Tear 3
Cold fl exibility 2
Heat stability 2
Oxidation stability 1
UV-stability 1
Weather resistance 1
Flame resistance 6
Ozone (50 ppm) 1
Chemical resistance
Water (dist.) 1
Dilutes acid 1
Dilutes base 1
Not oxidizing acids 2
Oxidizing acids 2
ASTM-oil No. 3 6
Mineral oil 2
Brake fl uid 2-3
Antifreezing admixture 1
Gasoline 5
Diesel 2-3
Alcohol 1
1 = no effects Permanent contact
2 = few effects Some contact
3 = medium effects Some contact
4 = noticeable effects Reduced contact
5 = severve effects Very brief contact
6 = extreme effects Avoid contact
1 = very good → 6 = insuffi cient
!
The listed properties are considered as guideline.
Critical application must be practically tested by the customer.
8
9

Assembly system
The KS 4 Plug´N´Sense System
Fixation clip Contact plug KS 4
with sealing
Aluminium fi xation profi le
Double chamber profi le with
integrated switching chamber
Lock capEnd cap
KS 4 W or L XX,Xm - 25.45-Set
1x KS 4 plug with lock cap
(resistor 8.2 kOhm or XX,X m cable)
1x End cap 25.45
2x Fixation clip
9

PRODUCT INFORMATION
1. Cutting the safety-contact-edge
The safety-contact-edge is cut 24 mm shorter than the fi nal length di-
mension to allow for the length of the end caps on each end. Make sure
that the edge is cut clean and straight.
2. Preparing end caps
a) Water drain plugs
For installations in contact with water, it is necessary to remove water
drain plugs. If the edge is to be mounted horizontally, remove drain
plugs from both ends. If the edge is mounted vertically, just remove the
lower drain plug.
b) Notch for the sealing lip
When assembling safety-contact-edges with weather-sealing lips, the
end caps have to be notched where indicated to allow for the we-
ather-sealing lip(s).
c) Connection cable
Choose desired cable exit of end cap. If necessary, stitch through the
marks.
3. Insert lock cap
Push in the lock cap including the held plug into the hollow spaces
surrounding the switching chamber and push it tight to the cut surface
of the safety contact edge.
4. Insert the contact plug
Insert the plug, which is hold by the lock cap, into the electrical swit-
ching chamber of the safety-contact-edge. Make sure that the plug is
pressed in tightly until the upper notch of the plug fi ts closely to the
lock cap.
5. Put on end caps
Put on end cap onto the edge and fasten it while pushing fi xation clip
into the given space until it clicks into place. For bigger contact edges
an additional fi xation clip is used to fasten the end cap within the
profi le.
6. Electrical testing of the safety contact edge
Measure the contact edge with a multimeter. In rest position, the
resistance value has to be 8,2 kΩ ± 500 Ω. When edge is activated, the
resistance should not exceed 500 Ω.
7. Cutting mounting rail
The aluminum mounting rail has to be as long as the fi nal dimension of
the contact edge.
Assembly instructions
Safety contact edges may only be assembled and installed by authorized personnel!
Read all instructions fi rst before installing / setting up the Product!
Do not drink any alcohol or take any drugs before or during the setup of
the Product and follow the safety instructions carefully.
!
L
= L - 24 mm
8,2 kΩ ± 500 Ω
ASO GmbH excludes all liability for damage caused of an incorrect assembly and installation of the contact edges!
Note Warnings and disclaimers, page 12 pt. 2
To avoid the risk of crushing while assembling or mounting,
Safety gloves must be worn!
Due to packaging it might happen that the lip of the profi le is undulated. This appereance will not affect the functionality at
all. This kind of appereance will in any case not be a reason for complaints.
10
11