ASO Safety Solutions SENTIR edge 25.45 Series User manual

Product Information
US Edition
25.45
Headquarter Europe
ASO GmbH
Hansastraße 52
59557 Lippstadt
Tel [phone]
Fax [phone]
www.asosafety.de
[email protected]
Headquarter USA
ASO Safety Solutions Inc.
300 Roundhill Drive, Unit 6
Rockaway. NJ 07866
Phone [phone]
Fax [phone]
www.asosafety.com
[email protected]
ASO Inc.
All Rights Reserved
C
25.45

PRODUCT INFORMATION
Specifi cations
SENTIR edge
25.45 CT
SENTIR edge
25.45 TTLa
SENTIR edge
25.45 TTLL
edge 25.45 Ts T LaSENTIR
ASO-Safety
contact edges
Profi le width
Profi le height
Sealing lip
La: Single-sided
(outwards)
LL: Double-sided
(outwards)
Material
Base shape
T: T-base
Ts: T-base small
CT: Clips base
2
3

20
(17*)
3
14
459,5
16
2,3
Max. Lieferlänge
Max. delivery length 25 m
Dimensionen
Dimensions 25 mm W x 45 mm H
Zertifi zierungen
Certifi cates
EN ISO 13856-2
EN 12978
EN ISO 13849-1
UL 325
SENTIR edge
25.45 CT
SENTIR edge
25.45 T(s*)TLa
SENTIR edge
25.45 FTLa
3
71,5
50,8
25
Specifi cations
* All shown variants are also availiable with smaller base shape „Ts“.
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
3

PRODUCT INFORMATION
25
45
Technical data
General data
Type SENTIR edge 25.45 CT
Article No. 1502-4880
Material TPE
Material hardness 68 Shore A
Delivery length 25 m
Weight kg/m 0,61
Enclosure IP 65 (IP 68 on request)
Switching Cycles > 30.000 (UL 325)
Switching Angle 2 x 45°
Actuation resistance ≤ 500 Ohm
Electrical capacity 24 V 10 mA
Operating temperature -10 °C → 50 °C
Max. temperature range -25 °C → 75 °C
Max. length of several contact edges 100 m
Max. series connection of the contact
edges 5 Contact edges
Inactive end region with higher forces 30 mm
Finger safety 0 °C → 50 °C
Connection cables LIY11Y 2x0,34 mm
Cable material PUR matt black
Actuation Force FA63,1 N
Actuation distance c 7,2 mm
Overtravel distance d to 250 N 19,4 mm
Overtravel distance f to 400 N 23,6 mm
Overtravel distance h-c to 600 N 26,4 mm
Test-Speed 10 mm/s
Actuation Force FA53,9 N
Actuation distance c 7,7 mm
Overtravel distance d to 250 N 19,9 mm
Overtravel distance f to 400 N 22,7 mm
Overtravel distance h-c to 600 N 24,8 mm
Test-Speed 100 mm/s
Actuation Force FA60,4 N
Actuation distance c 10,0 mm
Overtravel distance d to 250 N 19,8 mm
Overtravel distance f to 400 N 22,6 mm
Overtravel distance h-c to 600 N 24,5 mm
Test-Speed 200 mm/s
Characteristics for test temperature +20 °C
The response time of the used controller affects the measured overtravel distances of the conctact edge.
!
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
4
5

25
45
General data
Type SENTIR edge 25.45 TT
(25.45 TsT)
Article No. 1502-0440
(1502-0910)
Material TPE
Material hardness 68 Shore A
Delivery length 25 m
Weight kg/m 0,44
Enclosure IP 65 (IP 68 on request)
Switching Cycles > 30.000 (UL 325)
Switching Angle 2 x 45°
Actuation resistance ≤ 500 Ohm
Electrical capacity 24 V 10 mA
Operating temperature -10 °C → 50 °C
Max. temperature range -25 °C → 75 °C
Max. length of several contact edges 100 m
Max. series connection of the contact
edges 5 Contact edges
Inactive end region with higher forces 30 mm
Finger safety 0 °C → 50 °C
Connection cables LIY11Y 2x0,34 mm
Cable material PUR matt black
Actuation Force FA63,1 N
Actuation distance c 7,2 mm
Overtravel distance d to 250 N 19,4 mm
Overtravel distance f to 400 N 23,6 mm
Overtravel distance h-c to 600 N 26,4 mm
Test-Speed 10 mm/s
Actuation Force FA53,9 N
Actuation distance c 7,7 mm
Overtravel distance d to 250 N 19,9 mm
Overtravel distance f to 400 N 22,7 mm
Overtravel distance h-c to 600 N 24,8 mm
Test-Speed 100 mm/s
Actuation Force FA60,4 N
Actuation distance c 10,0 mm
Overtravel distance d to 250 N 19,8 mm
Overtravel distance f to 400 N 22,6 mm
Overtravel distance h-c to 600 N 24,5 mm
Test-Speed 200 mm/s
Characteristics for test temperature +20 °C
The response time of the used controller affects the measured overtravel distances of the conctact edge.
!
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Technical data
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
5

PRODUCT INFORMATION
25
45
63
Technical data
General data
Type SENTIR edge 25.45 TTLa
(25.45 TsTLa)
Article No. 1502-0560
(1502-0950)
Material TPE
Material hardness 68 Shore A
Delivery length 25 m
Weight kg/m 0,47
Enclosure IP 65 (IP 68 on request)
Switching Cycles > 30.000 (UL 325)
Switching Angle 2 x 45°
Actuation resistance ≤ 500 Ohm
Electrical capacity 24 V 10 mA
Operating temperature -10 °C → 50 °C
Max. temperature range -25 °C → 75 °C
Max. length of several contact edges 100 m
Max. series connection of the contact
edges 5 Contact edges
Inactive end region with higher forces 30 mm
Finger safety 0 °C → 50 °C
Connection cables LIY11Y 2x0,34 mm
Cable material PUR matt black
Actuation Force FA71,9 N
Actuation distance c 10,2 mm
Overtravel distance d to 250 N 23,1 mm
Overtravel distance f to 400 N 27,7 mm
Overtravel distance h-c to 600 N 30,8 mm
Test-Speed 10 mm/s
Actuation Force FA59,3 N
Actuation distance c 10,8 mm
Overtravel distance d to 250 N 22,8 mm
Overtravel distance f to 400 N 26,2 mm
Overtravel distance h-c to 600 N 28,7 mm
Test-Speed 100 mm/s
Actuation Force FA60,6 N
Actuation distance c 11,3 mm
Overtravel distance d to 250 N 22,3 mm
Overtravel distance f to 400 N 26,0 mm
Overtravel distance h-c to 600 N 28,6 mm
Test-Speed 200 mm/s
Characteristics for test temperature +20 °C
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
The response time of the used controller affects the measured overtravel distances of the conctact edge.
!
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N]
C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
6
7

25
45
63
Technical data
The response time of the used controller affects the measured overtravel distances of the conctact edge.
!
General data
Type SENTIR edge 25.45 TTLL
(25.45 TsTLL)
Article No. 1502-0550
(1502-0920)
Material TPE
Material hardness 68 Shore A
Delivery length 25 m
Weight kg/m 0,50
Enclosure IP 65 (IP 68 on request)
Switching Cycles > 30.000 (UL 325)
Switching Angle 2 x 45°
Actuation resistance ≤ 500 Ohm
Electrical capacity 24 V 10 mA
Operating temperature -10 °C → 50 °C
Max. temperature range -25 °C → 75 °C
Max. length of several contact edges 100 m
Max. series connection of the contact
edges 5 Contact edges
Inactive end region with higher forces 30 mm
Finger safety 0 °C → 50 °C
Connection cables LIY11Y 2x0,34 mm
Cable material PUR matt black
Characteristics for test temperature +20 °C
Dimension in mm, Tolerances according to DIN ISO 3302-1 class E2
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Tested according DIN EN ISO 13856-2, Test Unit round 80mm,
Actuating Point C3, Temp. 20°C
50
150
250
350
450
550
0 5 10 15 20 25 30 35 40 45
A
B1
B2
cd
e
f
g
h
s [ mm]
F[ N] C
Actuation Force FA71,9 N
Actuation distance c 10,2 mm
Overtravel distance d to 250 N 23,1 mm
Overtravel distance f to 400 N 27,7 mm
Overtravel distance h-c to 600 N 30,8 mm
Test-Speed 10 mm/s
Actuation Force FA59,3 N
Actuation distance c 10,8 mm
Overtravel distance d to 250 N 22,8 mm
Overtravel distance f to 400 N 26,2 mm
Overtravel distance h-c to 600 N 28,7 mm
Test-Speed 100 mm/s
Actuation Force FA60,6 N
Actuation distance c 11,3 mm
Overtravel distance d to 250 N 22,3 mm
Overtravel distance f to 400 N 26,0 mm
Overtravel distance h-c to 600 N 28,6 mm
Test-Speed 200 mm/s
7

PRODUCT INFORMATION
Technical data
Material properties
General
Tear strength 3
Ultimate tensile strength 3
Rebound elasticity at 20 °C 2
Resistance against permanent deformation 3
Abrasion 3
Elongation @ Tear 3
Cold fl exibility 2
Heat stability 2
Oxidation stability 1
UV-stability 1
Weather resistance 1
Flame resistance 6
Ozone (50 ppm) 1
Chemical resistance
Water (dist.) 1
Dilutes acid 1
Dilutes base 1
Not oxidizing acids 2
Oxidizing acids 2
ASTM-oil No. 3 6
Mineral oil 2
Brake fl uid 2-3
Antifreezing admixture 1
Gasoline 5
Diesel 2-3
Alcohol 1
1 = no effects Permanent contact
2 = few effects Some contact
3 = medium effects Some contact
4 = noticeable effects Reduced contact
5 = severve effects Very brief contact
6 = extreme effects Avoid contact
1 = very good → 6 = insuffi cient
!
The listed properties are considered as guideline.
Critical application must be practically tested by the customer.
8
9

Assembly system
The KS 4 Plug´N´Sense System
Fixation clip Contact plug KS 4
with sealing
Aluminium fi xation profi le
Double chamber profi le with
integrated switching chamber
Lock capEnd cap
KS 4 W or L XX,Xm - 25.45-Set
1x KS 4 plug with lock cap
(resistor 8.2 kOhm or XX,X m cable)
1x End cap 25.45
2x Fixation clip
9

PRODUCT INFORMATION
1. Cutting the safety-contact-edge
The safety-contact-edge is cut 24 mm shorter than the fi nal length di-
mension to allow for the length of the end caps on each end. Make sure
that the edge is cut clean and straight.
2. Preparing end caps
a) Water drain plugs
For installations in contact with water, it is necessary to remove water
drain plugs. If the edge is to be mounted horizontally, remove drain
plugs from both ends. If the edge is mounted vertically, just remove the
lower drain plug.
b) Notch for the sealing lip
When assembling safety-contact-edges with weather-sealing lips, the
end caps have to be notched where indicated to allow for the we-
ather-sealing lip(s).
c) Connection cable
Choose desired cable exit of end cap. If necessary, stitch through the
marks.
3. Insert lock cap
Push in the lock cap including the held plug into the hollow spaces
surrounding the switching chamber and push it tight to the cut surface
of the safety contact edge.
4. Insert the contact plug
Insert the plug, which is hold by the lock cap, into the electrical swit-
ching chamber of the safety-contact-edge. Make sure that the plug is
pressed in tightly until the upper notch of the plug fi ts closely to the
lock cap.
5. Put on end caps
Put on end cap onto the edge and fasten it while pushing fi xation clip
into the given space until it clicks into place. For bigger contact edges
an additional fi xation clip is used to fasten the end cap within the
profi le.
6. Electrical testing of the safety contact edge
Measure the contact edge with a multimeter. In rest position, the
resistance value has to be 8,2 kΩ ± 500 Ω. When edge is activated, the
resistance should not exceed 500 Ω.
7. Cutting mounting rail
The aluminum mounting rail has to be as long as the fi nal dimension of
the contact edge.
Assembly instructions
Safety contact edges may only be assembled and installed by authorized personnel!
Read all instructions fi rst before installing / setting up the Product!
Do not drink any alcohol or take any drugs before or during the setup of
the Product and follow the safety instructions carefully.
!
L
= L - 24 mm
8,2 kΩ ± 500 Ω
ASO GmbH excludes all liability for damage caused of an incorrect assembly and installation of the contact edges!
Note Warnings and disclaimers, page 12 pt. 2
To avoid the risk of crushing while assembling or mounting,
Safety gloves must be worn!
Due to packaging it might happen that the lip of the profi le is undulated. This appereance will not affect the functionality at
all. This kind of appereance will in any case not be a reason for complaints.
10
11

1. To facilitate installation of the safety contact edge, the aluminum profi le
may only be attached to even surfaces. If the safety contact edge is mounted
in a bend, the radius must not be less than specifi ed.
2. The aluminum profi le must be fi tted with countersunk screws or rivets.
A diameter of 4 mm is suffi cient. The holes of 4.5 mm must be evenly distri-
buted over the entire length of the aluminum profi le with distances between
them not exceeding 300 mm. They have to be countersunk according to the
screw.
3. Pan- or round-head screws should not be used. Otherwise the connecting
wire in the aluminum profi le could be damaged.
4. In order to lead the connecting wire through the aluminum profi le, an 8 mm
hole has to be drilled in the appropriate place. Carefully remove the burr from
both sides.
5. In order to make fi tting the safety contact edge easier, the aluminum profi le
and the safety contact edge should be sprayed with soapy water. Once the soap
suds have evaporated the contact edge is fi rmly fi tted in the aluminum profi le.
To prevent a subsequent slipping of the safety contact edge talcum powder,
oils or similarly durable lubricants may not be used!
6. Safety contact edges with a c-base have to be clipsed with one side into the
aluminum profi le. Then press in the complete c-base. Pulling or pushing the
safety contact edge into the aluminum profi le can cause damage to the contact
edge and should be avoided at all costs.
7. Safety contact edges with collateral c-bases at fi rst have to be clipsed with
one side into the aluminum profi le. Then press in the other c-base. Pulling or
pushing the safety contact edge into the aluminum profi le can cause damage
to the contact edge and should be avoided at all costs.
8. Safety contact edges with a t-base have to be pushed into the aluminum
profi le.
9. If the edge is not acting in a dry area it is important to provide a water
drain. For this the marked water outlet is to be cut out. For vertical assembly in
the lower endcap, for horizontal assembling in both endcaps.
Mounting instructions
Safety contact edges may only be assembled and installed by authorized personnel!
Read all instructions fi rst before installing / setting up the Product!
Do not drink any alcohol or take any drugs before or during the setup of
the Product and follow the safety instructions carefully.
!
Any other methods of fastenings are only permitted on prior agreement with the manufacturer!
When mounted at sectional doors the use of stopper (depending on profi le) is recommended.
ASO GmbH excludes all liability caused as a result of an incorrect assembly and installation!
Note Warnings and disclaimers, page 12 pt. 1
To avoid the risk of crushing while assembling or mounting,
Safety gloves must be worn!
11

PRODUCT INFORMATION
Warnings and disclaimers
1. Preparations / set up
All SENTIR edges are inspected and tested before being shipped to ensure against damage. If the shipping container appears
to be damaged, please notify the supplier immediately.
WARNING: Do not bend or fold as damage may occur.
2. Handling / Storage
To avoid the risk of crushing, Safety gloves must be worn!
Recommended:
- Ideal storage and temperature -25C to 75C (or if different per edge)
- Ideal storage: Dry, clean and fl at
- Transport SENTIR edges in the supplied packaging to where they are to be installed.
Not Recommended:
- Signifi cant bending of SENTIR edges
- Storing SENTIR edges vertically
- Extreme temperature fl uctuations
- Outdoor storage
- Pulling SENTIR edges by the cable
- Stack up SENTIR edges without packaging
3. Maintenance
- If damage occurs, such as brittle or torn rubber profi le, non-tight switching chamber, insuffi cient contact resistance in
the activated state or similar, the SENTIR edge must be replaced immediately.
- During the maintenance operations, disconnect the machine’s prime mover before working in the SENTIR edge system.
Observe all applicable electrical safety precautions.
- Cleaning: The profi les should be kept clean of deposits such as swarf (fi ne metallic fi llings or shavings removed by cut-
ting, grinding or any other mechanical process), debris, and other foreign materials to prevent damage or dead-zones. It
is permissible to use warm water and a mild detergent to clean the surface of the area.
- Important: Do not use solvents
- Stop the machine, clean the profi les and allow them to dry off. Inspect the surface of the profi le for the damage.
Any damage that punctures the profi le could let material or liquid in. It must be dealt with immediately. Check that all
endcaps, corners and joints are secure and free from damage. Damaged parts must be replaced immediately.
- Test the profi le operation. If these checks reveal any problem, do not allow use of the machine until the problems are recti-
fi ed.
To avoid the risk of crushing, Safety gloves must be worn!
Installa� on and electrical work must be performed by authorized electricians.
12
13

Thorough examination and test:
Recommended twice yearly or after damage. To be done by a person trained or qualifi ed in electrical and mechanical enginee-
ring.
- Isolate the power source to the machine. Observe electrical safety precautions.
- Disconnect the SENTIR edge from the control unit
- Inspect the SENTIR edge and components thoroughly for mechanical damage.
- Test the SENTIR edge operations.
- If the inspections tests performed reveal any problems, do not allow use of the machine until they are rectifi ed. Record the
inspection and test in a written log.
The sequence of examination operations varies at different applications. The trained staff is responsible for the correct se-
quence of examination operating in terms of safety.
TAMPERING WITH COMPONENT PARTS WILL INVALIDATE WARRANTY.
In the event of problems contact the supplier.
4. Precautions (General)
- Always adhere to the local and national electrical code specifi cations when wiring SENTIR edge and other controls. Wire the
SENTIR edge into controls as specifi ed by the control manufacturer.
- The safety regulations issued by the Trade Association and those for electrical installation must be considered. Failure to
comply with the safety regulations may result in severe or fatal injury or serious damage to property.
- Be sure to disconnect all power to the operator before installing the SENTIR edge.
- The gate or door must be in the fully opened or closed position before installing the SENTIR edge.
- Install correctly and test the SENTIR edge for proper operation.
- Do not operate equipment without a properly working and correctly wired SENTIR edge attached.
Warnings and disclaimers
To avoid the risk of crushing, Safety gloves must be worn!
Installa� on and electrical work must be performed by authorized electricians.
To avoid the risk of crushing, Safety gloves must be worn!
Installa� on and electrical work must be performed by authorized electricians.
13

PRODUCT INFORMATION
Warnings and disclaimers
5. Disclaimer:
In no event will the manufacturer be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.
If applied incorrectly, serious injury or death can occur.
The user must observe the safety instructions in this operating instructions manual, the country-specifi c installation stan-
dards as well as all prevailing safety regulations and accidents prevention rules.
The information contained in this operating instructions manual is provided without liability and is subject to technical modi-
fi cations.
There are no residual risks, provided that the safety instructions as well as the instructions regarding mounting,
commissioning, operation and maintenance are observed.
Exclusion of Liability: The manufacturer shall accept no liability for damages and malfunctions resulting from defective
mounting or failure to comply with this operating instructions manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorized spare parts or accessories.
Beyond that, the current version of ASO’s General Terms and Conditions shall apply.
14
15

Declaration of conformity
15

PRODUCT INFORMATION
Notes
16
17

Notes
17

Product Information
US Edition
25.45
Headquarter Europe
ASO GmbH
Hansastraße 52
59557 Lippstadt
Tel [phone]
Fax [phone]
www.asosafety.de
[email protected]
Headquarter USA
ASO Safety Solutions Inc.
300 Roundhill Drive, Unit 6
Rockaway. NJ 07866
Phone [phone]
Fax [phone]
www.asosafety.com
[email protected]
15.DB.13.014 Technical data rev 04
as of December 10th,2019
Technical changes reserved