ASSEMBLAD HDL-113 User manual

HEADLIGHT TESTER
HDL-113
OPERATION AND
MAINTENANCE MANUAL
Note
GB
Edition
RAEE:
November 2018
-
Vers. 1.20
ASSEMBLAD – Automotive Division - echnical dept

HDL-113 Operation and maintenance manual
ASSEMBLAD S.r.l.
Campi Bisenzio - Florence - Italy - Tel. [phone]
www.assemblad.com - E-mail: [e-mail]
2

HDL-113 Operation and maintenance manual
ASSEMBLAD S.r.l.
Campi Bisenzio - Florence - Italy - Tel. [phone]
www.assemblad.com - E-mail: [e-mail]
3
I N D I C E
1 GENERAL INFORMATION .............................................................................. 4
1.1 TAKING OVER ............................................................................................... 4
1.2 SECURITY RULES......................................................................................... 4
2 TECHNICAL DATA .......................................................................................... 5
2.1 LIST OF PARTS OF HEADLIGHT TESTER MODEL HDL-113 ...................... 5
2.2 MEASUREMENT RANGES............................................................................. 6
2.3 STORAGE AND USE ENVIRONMENTS ........................................................ 6
2.4 KEYBOARD AND DISPLAY ............................................................................ 6
3 INSTALLATION................................................................................................. 7
3.1 SETUP THE HEADLIGHT TESTER............................................................... 7
3.2 SOFTWARE INSTALLATION......................................................................... 8
4 OPERATIONS .................................................................................................. 9
4.1 VEHICLE SETUP ........................................................................................... 9
4.2 ALIGNMENT OF INSTRUMENT WITH THE VEHICLE UNDER TEST.......... 9
4.3 LINE LASER MAINTENANCE...................................................................... 11
4.4 OPTICAL CHAMBER ALIGNEMENT ........................................................... 11
4.5 OPTICAL SHIELD ........................................................................................ 12
5 TEST RUN...................................................................................................... 13
6 METROLOGICAL LOGBOOK ....................................................................... 18
7 USER INFORMATION - RAEE DIRECTIVE
(#)
.............................................. 18
8 WARRANTY ................................................................................................... 19

HDL-113 Operation and maintenance manual
ASSEMBLAD S.r.l.
Campi Bisenzio - Florence - Italy - Tel. [phone]
www.assemblad.com - E-mail: [e-mail]
4
1 GENERAL INFORMATION
1.1 TAKING OVER
At the time of the taking over of the instrument, you should check it immediately if it is
complete with all its accessories and the specified material on the accompanying
documents. Check the outside of the instrument, in case of damage due to transportation,
note it to the carrier and promptly notifying the office of ASSEMBLAD shipments. Only
with this procedure you can proceed with the integration of missing or damaged goods
quickly.
1.2 SECURITY RULES
-Inspect the instrument identification plates, in case they were illegible or
damaged, request replacement labels to the manufacturer.
-The instrument must only be used by authorized and trained operators
-The working environment must be sufficiently ventilated
-Provide a suitable gas intake system, the test must be carried out with the
vehicle with the engine running. The inhalation of carbon monoxide may cause
harm to the body.
-Do not leave the instrument exposed to sunlight or near heat.
-Do not leave the instrument in the rain or in very humid environments. The
electronic parts could suffer irreversible.
-The instrument has an internal battery, in case of inadequate use this may be
danger of fire or explosion. Do not hold the battery to heat sources, use only
original external charger and if the battery must be replaced, use only original
battery.
-In case of anomaly, the instrument can be seen and witnessed only by
personnel authorized by ASSEMBLAD.
-In case of replacement of any part of the instrument, use only original spare
parts.
-Tampering of any component of the equipment invalidates the warranty.
Note: Assemblad does not accept any responsibility for any damage, accident or
fault generated by the lack of compliance with these rules.

HDL-113 Operation and maintenance manual
ASSEMBLAD S.r.l.
Campi Bisenzio - Florence - Italy - Tel. [phone]
www.assemblad.com - E-mail: [e-mail]
5
2 TECHNICAL DATA
2.1 LIST OF PARTS OF HEADLIGHT TESTER MODEL HDL-113
The parts of the instrument are the following:
-Steel Base
-Column with vertical displacement movement
-Optical chamber with focal lens of 500 mm
-Projection screen
-Reading panel
-Display with 16 characters in 2 lines
-Keyboard with 4 keys
-Centre alignment laser under rules CEI EN60825-1
-Horizontal alignment laser under rules CEI EN 60825-1
-Light sensor unit
-RS232 interface circuit
-Battery
-Battery charger

HDL-113 Operation and maintenance manual
ASSEMBLAD S.r.l.
Campi Bisenzio - Florence - Italy - Tel. [phone]
www.assemblad.com - E-mail: [e-mail]
6
2.2 MEASUREMENT RANGES
-Lightness: 0 – 150000 lux
- Resolution: 1 lux
- Headlight height: 0.25 – 1.50 meter
2.3 STORAGE AND USE ENVIRONMENTS
-Temperature: -10°C - +40°C
- Humidity: 10% - 90 %
2.4 KEYBOARD AND DISPLAY
Alarm of low battery
Instrument on
Charging battery
External power
Turn on the instrument
Increase value or stand-alone test progress
Decrease value or stand-alone test progress
Confirm value or measure
Turn off the instrument

HDL-113 Operation and maintenance manual
ASSEMBLAD S.r.l.
Campi Bisenzio - Florence - Italy - Tel. [phone]
www.assemblad.com - E-mail: [e-mail]
7
3 INSTALLATION
3.1 SETUP THE HEADLIGHT TESTER
-The instrument is already assembled inside of the box
-Unscrew the bolts that fix the optical chamber in vertical position.
-Set the optical chamber in horizontal position and screw the bolts.
-Set the column in vertical position with the screw displaced on the base (See
under picture)
- Set the optical chamber for a planar position, verify the spirit level inside the
optical chamber.

HDL-113 Operation and maintenance manual
ASSEMBLAD S.r.l.
Campi Bisenzio - Florence - Italy - Tel. [phone]
www.assemblad.com - E-mail: [e-mail]
8
3.2 SOFTWARE INSTALLATION
Minimum requirements:
•Operative system Microsoft® Windows®
•N°1 RS232 interface or Bluetooth device
-Download the installation file.
-Run the setup
-Follow the instruction until the conclusion
-At the first run select SERVICE -SETUP
-Select the COM port connected to the instrument and select TEST
CONNECTION
-Select REGISTRATION and fill in all field with the garage and operator data

HDL-113 Operation and maintenance manual
ASSEMBLAD S.r.l.
Campi Bisenzio - Florence - Italy - Tel. [phone]
www.assemblad.com - E-mail: [e-mail]
9
4 OPERATIONS
4.1 VEHICLE SETUP
Before to begin every measurement, clean the headlight. If the vehicle has a trimmer to
set the alignment headlight, set it in the position “0”.
-Line up the wheel of vehicle
-Verify the absence of deformation of the bodywork that can change the
alignment of the light.
-Verify the wheel pressure.
-Turn on the vehicle
If the vehicle is fitted with hydropneumatic suspension, it is necessary to adjust the
balance in standard mode
Note: In the Indoor rooms it is necessary to provide adequate ventilation or suction
of exhaust gas.
4.2 ALIGNMENT OF INSTRUMENT WITH THE VEHICLE UNDER TEST
Warning: the laser devices may give risks to safety and health for humans. The operator
then must consider such risks during use, taking care not to direct the laser in direction of
persons. It is recommended to define specifically the area of use
-Check that there are not people near the test area
-Position the headlight tester with the lens at 50 cm from the headlight
-Unblock the column
-Turn on the line laser

HDL-113 Operation and maintenance manual
ASSEMBLAD S.r.l.
Campi Bisenzio - Florence - Italy - Tel. [phone]
www.assemblad.com - E-mail: [e-mail]
10
-Locate horizontal line of the vehicle, as the motor bonnet
-Rotate the headlight tester until the laser line coincides with this line
NO YES
- Set the column