ASSEMBLAD Infragas-109 User manual

GAS AAYER
IFRAGAS109 • IFRAGAS205 • IFRAGAS209
IFRAGAS305 • IFRAGAS309
PERATI AD
AITEACE AUA
GB
Mod. MAU_GAS_
G
rev.
1.7
1
dated
27/02/
201
8
ASSEMBLAD – Automotive Division Technical dept.

Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual
ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia
www.assemblad.com - inf[email protected] 2
Note:

Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual
ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia
www.assemblad.com - inf[email protected] 3
INDEX
1 GENERAL INFORMATION .............................................................................. 5
2 TECHNICAL DATA .......................................................................................... 6
3 DESCRIPTION ................................................................................................. 8
3.1 GENERAL SPECIFICATIONS....................................................................... 8
3.2 FRONT PANEL INFRAGAS-205/305 ............................................................ 9
3.3 KEYBOARD................................................................................................. 10
3.4 REAR PANEL INFRAGAS 205/305............................................................. 11
3.5 CONNECTOR PANEL INFRAGAS 109....................................................... 12
3.6 CONNECTOR PANEL INFRAGAS 209/309................................................ 12
3.7 GAS PANEL INFRAGAS 109 ...................................................................... 13
3.8 GAS PANEL INFRAGAS 209/309 ............................................................... 13
3.9 DISPLAY AND MENU ................................................................................. 14
3.10 ACCESSORIES......................................................................................... 20
3.11 MOTORCYCLE PROBE............................................................................ 20
3.12 WATERSTOP-206..................................................................................... 22
3.13 STANDARD BLUETOOTH USB ADAPTER CONFIGURATION............... 23
4 INSTALLATION.............................................................................................. 25
4.1 TRANSPORT AND INSTALLATION ............................................................ 25
4.2 CONNECTION TO POWER SUPPLY.......................................................... 25
5 OPERATION .................................................................................................. 26
5.1 OPERATIONS TO BE AVOID ..................................................................... 26
5.2 NOTES AND CAUTIONS ............................................................................ 26
5.3 INSTRUMENT POWER ON ........................................................................ 27
5.4 STANDARD MEASURE FOR CAR ............................................................. 27
5.5 STANDARD MEASURE FOR MOTORCYCLE............................................ 27
5.6 SMOKE METER .......................................................................................... 28
5.7 RPM COUNTER .......................................................................................... 28
5.8 SPEEDOMETER ......................................................................................... 28
5.9 EOBD .......................................................................................................... 28
5.10 PRINTER................................................................................................... 28
5.11 MCTC-NET ................................................................................................ 28
5.12 LAW AND DEFINITION REFERENCES ................................................... 29
5.13 HC RESIDUAL TEST ................................................................................ 30
5.14 LEAK TEST ............................................................................................... 30
5 “INFPLUSWIN” SOFTWARE ....................................................................... 31
6.1 GAS ANALYZER ......................................................................................... 32
6.2 FUNCTION KEY .......................................................................................... 33
6.3 DISPLAYED FIELDS ................................................................................... 33
6.4 INPUT LIMITS AND VEHICLE DATA.......................................................... 34
6.5 TEST EXECUTION...................................................................................... 35
6.6 REPORT PRINTOUT .................................................................................. 36

Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual
ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia
www.assemblad.com - [e-mail] 4
7 STANDARD MAINTENANCE......................................................................... 37
7.1 INSTRUMENT CLEANING.......................................................................... 37
7.2 FUSE REPLACEMENT ............................................................................... 37
7.3 CARBON FILTER REPLACEMENT ............................................................ 37
7.4 OXYGEN SENSOR REPLACEMENT ......................................................... 37
7.5 NOX SENSOR REPLACEMENT ................................................................. 37
8 TROUBLESHOOTING ................................................................................... 38
8.1 PONYDOCTOR ........................................................................................... 40
9 METROLOGICAL LOGBOOK ....................................................................... 41
10 USER INFORMATION - RAEE DIRECTIVE
(#)
........................................... 41
11 WARRANTY ................................................................................................. 42

Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual
ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia
www.assemblad.com - [e-mail] 5
1 GENERAL INFORMATION
Please read carefully this manual before use and strictly attain to the following instructions
to carry out measures and maintenance operations.
INFRAGAS-109 / 209 / 309 / 205 / 305 are infrared gas analyzers to measure car and
motorcycle exhaust gas.
Some operation, measure, device or function have an asterisk between brackets (*); this
means that such operation, measure, device or function is available only on certain
models while on others can be an optional.
The technical characteristics and homologations may be referred only on certain models.
Open the equipment only during operation for which it is clearly indicated and after having
switched off the power supply; close the equipment and put it in the original configuration
before switching on again, in particular close and lock the cover.
Take care of the correct tubing and pipe connection, avoid to breath fumes and make sure
they can be dispersed in an open ambient.
The manufacturer decline every responsibility in case of an incorrect use or an use not
expressly specified in this manual; the responsibility is anyhow limited to the equipment’s
repair operation with the exclusion of any other direct or indirect damage.
For more information please read the chapter “Warranty condition”.
For technical support or spare parts requests please read the chapter “Technical Support”
Due to the continuous technical development of Assemblad equipments, the gas analyzer
could have new functions, or modified functions, than that specified on this manual.
The gas analyzers performs measures in compliance with Italian “D. M. n. 628 of
23/10/1996”, and subsequent modifications as for “Circ. n. 88/95 of 6/09/1999”.
The gas analyzer performs measures in compliance with Italian “D. M. of 16/01/2000” ,
and subsequent modifications as per “C. d. of M.d.T. of 4/01/2002” and “Circ. 64/404 of
19/01/2005”
The gas analyzer is approved for the communication protocol defined by the technical
specifications MCTCNET version 2.10 dated 24/09/2015 and subsequent integrations.
The gas analysers are homologated for OIML R99, edition 2008, class 00 and for MID
(MI-0.10) n. SK 15 – 044 D.

Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual
ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia
www.assemblad.com - [e-mail] 6
2 TECHNICAL DATA
RANGE AND RESOLUTION
RANGE RESOLUTION
CO 0 ÷ 9.999 vol. % 0.001 %
CO2 0 ÷ 19.99 vol. % 0.01 %
HC 0 ÷ 15000 ppm 1 ppm
O2 0 ÷ 25,00 vol. % 0,01%
RPM 0 ÷ 9999 rpm/1' 1 rpm/1'
Oil Temp. 0 ÷ 130 °C 0.1 °C
Int. Temp. 0 ÷ 50°C 0.1 °C
Amb. Press. 800 ÷ 1060 mbar 1 mbar
NOx (*) 0 ÷ 5000 ppm 1 ppm
CO corr. 0 ÷ 9.9 vol. % 0.1 %
Lambda 0.500 ÷ 2.000 0.001
OPERATIONAL CHARACTERISTIC
Response Time - 20 sec. max
Warming Time - 2 min. typical
Temperature range - 0 °C ÷+ 40 °C
Supply - 9 ÷16 Vcc
Power - 30 W max
Barometric pressure - 850 ÷1060 mbar
Gas flow - 3 l/min
Compressed air (*) - from 2 to 4 bar
Periodic calibration - 12 months max.
Dimensions - 263x155x84 mm (Infragas-109)
- 290x198x168 mm (Infragas-209/309)
- 344x160x270 mm (infragas-205/305)
Weight without pipe - 3,0 Kg about (Infragas-109)
- 6,8 Kg about (Infragas-209/309)
- 4,2 Kg about (Infragas-205/305)

Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual
ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia
www.assemblad.com - [e-mail] 7
DISPLAY – KEYBOARD
N. 1 Display LCD with backlight 240*128 pixel.
N. 16 alphanumerical keys.
PRINTER
Thermal printer 32 column customizable with workshop data.
SERIAL INTERFACE
1 or 5 (*) serial interface RS-232 9 pin, 9600 baud, 8 bit, no parity, 1 stop bit.
OTHER FUNCTIONS
Compatible with communication protocol MCTCNET
Low flow warning
Automatic and continuous condense drainage
Automatic calibration
Error indication
Clock – calendar (*)

Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual
ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia
www.assemblad.com - [e-mail] 8
3 DESCRIPTION
INFRAGAS-205 PONY is an multifunctional exhaust gas analyzer for vehicles based on
microprocessor electronic.
3.1 GENERAL SPECIFICATIONS
- CO, CO2 and HC measure with non dispersive infrared absorption method.
- O2 (oxygen) measure with electrochemical transducer contained into the equipment.
- RPM measure using an external universal RPM counter.
- Oil temperature measure with a dedicated probe.
- Lambda and CO correction calculation in accordance with the international norms.
- Ambient pressure measure with barometric pressure transducer.
- Internal temperature measure for measures compensation.
- Clock/Calendar with a dedicated battery in order to maintain data also with power off.
Date and time can be easily set with the keyboard (see specific chapter) or using a
PC connection.
- Automatic drainage of condense. In case a fault occurs an indication will appear on
the display and the gas suction will stop.
- Motorcycle version performs an automatic cleaning of the probe during every
calibration.
- Visualization of each value on the hi-intensity backlight LCD for the best visibility in
every working area.
- Thermal printer, customizable with workshop data. Each measured value, also the
ones not displayed, will be printed.
- Membrane protected keyboard to avoid moisture and liquid ingress.
- Gas filter device (condense separator and corpuscular filter) fitted on rear panel for a
quick and easy maintenance.
- Display indication of faults as: missing flow, pneumatic line fault , condense drainage
fault, etc.
- Measure with automatic calibration, test procedures indication and vehicle gas
suction indication.
- Standard serial interface RS-232 for connections with personal computer and other
equipments.
- Bluetooth interface for connections with personal computer and other equipments (*).

Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual
ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia
www.assemblad.com - [e-mail] 9
3.2 FRONT PANEL INFRAGAS-205/305
Main items on the front panel of Infragas-205/305:
1) Display LCD
2) Keyboard
3) Thermal printer.
1
2
3

Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual
ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia
www.assemblad.com - [e-mail] 10
3.3 KEYBOARD
Keyboard Infragas 205/305
Key MEAS: Start measure.
Key OK/PRINT: Confirm entered data.
Print results when test is finished.
Key F3: Force test to continue or end also in case of non positive data.
Key ESC. Stop test execution and go back to main menu.
Go back of one level when into a menu.
Key 0 ÷9 Alphanumerical data input (mobile phone style).
Key Arrows Choice of set-up data.
Alphanumerical data cancellation.
LCD contrast setting.
Choice of data to be displayed.