ATD Tools ATD-5801 User manual

Features:
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Specifications:
&DSDFLW\7RQ
5DPVWURNH´
0LQLPXP&\OLQGHU+HLJKW´
0D[LPXP&\OLQGHU+HLJKW´
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$7'BUHYB0DGHLQ&KLQDWR$7'7RROV,QF6SHFLILFDWLRQV
9LVLWXVDWZZZDWGWRROVFRP
ATD-5801
10-Ton Mini Hydraulic Ram Kit
Owner’s Manual

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DANGERLVRQO\XVHGZKHQ\RXUDFWLRQRUODFNRIDFWLRQPD\FDXVHVHULRXVLQMXU\RUHYHQGHDWK
WARNINGLQGLFDWHVDSRWHQWLDOGDQJHUWKDWUHTXLUHVFRUUHFWDFWLRQWRDYRLGSHUVRQDOLQMXU\
IMPORTANTLQGLFDWHVFRUUHFWDFWLRQWRSUHYHQWGDPDJHRUHTXLSPHQWIDLOXUH
1. SAFETY
DANGER
t7KHHTXLSPHQWRSHUDWRUPXVWEHTXDOLILHGWUDLQHGDQGKDYHH[SHULHQFHZRUNLQJZLWKK\GUDXOLFHTXLSPHQW/DFNRI
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WKHF\OLQGHUVFRXSOHUVRUKRVHVVWRSXVLQJWKHPLPPHGLDWHO\DQGFRQWDFW\RXUGLVWULEXWRU'DPDJHPD\FDXVH
HTXLSPHQWIDLOXUHDQGSRVVLEOHSHUVRQDOLQMXU\
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SHUVRQDOLQMXU\
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t'RQRWSXWSRRUO\EDODQFHGRURIIFHQWHUORDGVRQF\OLQGHUV7KHLQFRUUHFWORDGFDQUHVXOWLQHTXLSPHQWIDLOXUHDQG
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WARNING
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HTXLSPHQW
:KHQXVLQJWKLVF\OLQGHUWROLIWDORDG\RXVKRXOGKDYHDVROLGDQGOHYHOOLIWLQJVXUIDFHIRUFRUUHFWVXSSRUW%HVXUHWR
VHOHFWMDFNVWDQGVWKDWDUHFDSDEOHRIVXSSRUWLQJWKHORDGDIWHULWKDVEHHQUDLVHG
t,QVWDOOSUHVVXUHJDXJHLQWKHV\VWHPWRPRQLWRUWKHRSHUDWLQJSUHVVXUH7KHJDXJHPXVWKDYHWKHVDPHSUHVVXUH
UDWLQJDVWKHSXPSDQGF\OLQGHUVLQWKHV\VWHP7KHZURQJJDXJHPD\FDXVHHTXLSPHQWIDLOXUHDQGSRVVLEOH
SHUVRQDOLQMXU\
t&DUHIXOO\LQVSHFWWKHF\OLQGHUVDQGFRXSOHUVEHIRUHHDFKXVH1HYHUFRQQHFWWKHF\OLQGHUVZLWKGDPDJHG
FRXSOHUVRUGDPDJHGSRUWWKUHDGV'DPDJHGFRXSOHUVRUGDPDJHGSRUWWKUHDGVPD\FDXVHHTXLSPHQWIDLOXUH
DQGSRVVLEOHSHUVRQDOLQMXU\
t7RSUHYHQWGXVWRURWKHUGHEULVJHWWLQJLQWRF\OLQGHUERG\RUWXEHXVHFRXSOHUVLQDFOHDQSODFH'LUWRURWKHUGHEULV
ZLOOGDPDJHWKHF\OLQGHU¶VVHDOVDQGUHVXOWLQSUHPDWXUHHTXLSPHQWIDLOXUHDQGSRVVLEOHSHUVRQDOLQMXU\
t&\OLQGHUPXVWEHSODFHGRQDIODWEDVH
t%HIRUHUHPRYLQJRUWLJKWHQLQJKRVHVRUFRXSOHUVUHOHDVHWKHK\GUDXOLFSUHVVXUHLQWKHV\VWHP
t1HYHUKDQGOHSUHVVXUL]HGKRVHVHVFDSLQJRLOXQGHUKLJKSUHVVXUHFDQSHQHWUDWHWKHVNLQFDXVLQJVHULRXVLQMXU\
6HHNPHGLFDODLGLPPHGLDWHO\LILQMXUHG
t+\GUDXOLFF\OLQGHUVPXVWXVHVSHFLDOK\GUDXOLFRLOZHUHFRPPHQG0RELO'7(0RUHTXLYLODQW
t%HIRUHOLIWLQJVDGGOHRURWKHUDFFHVVRULHVPXVWEHIXOO\VHDWHGLQSLVWRQ)DLOXUHWRHQVXUHVDGGOHRURWKHUDFFHVVRU\
LVIXOO\VHDWHGFDQUHVXOWLQGDPDJHWRK\GUDXOLFF\OLQGHUDQGRUVHYHUHLQMXU\
t%HIRUHOLIWLQJLIXVLQJH[WHUQDOFROODUWKUHDGVHQVXUHWKDW\RXUDFFHVVRU\LVFRPSOHWHO\WKUHDGHGRQWRF\OLQGHU
)DLOXUHWRHQVXUHDFFHVVRU\LVFRPSOHWHO\WKUHDGHGRQWRF\OLQGHUERG\FDQUHVXOWLQGDPDJHWRK\GUDXOLFF\OLQGHU
DQGRUVHYHUHLQMXU\
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REOLJDWLRQVXQGHUDQ\ZDUUDQW\ZLWKUHVSHFWWRSURGXFWVWKDWKDYHEHHQUHSDLUHGE\XQDXWKRUL]HGSHUVRQQHOPRGLILHG
RUGDPDJHGWKURXJKPLVXVHDEXVHDFFLGHQWQHJOHFWRUPLVKDQGOLQJ
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IMPORTANT
t.HHSWKHF\OLQGHUFOHDQDWDOOWLPHV
t:KHQWKHF\OLQGHULVQRWLQXVHSOHDVHNHHSWKHSLVWRQURGIXOO\UHWUDFWHGUHPRYHKRVHDQGXVHUXEEHUFDSVWR
UHFRYHUWKHFRXSOHU,I\RXXVHFROODUWKUHDGVSOHDVHXVHWKHWKUHDGSURWHFWRUWRFRYHULW
t'RQRWGURSKHDY\ORDGVRUREMHFWVRQKRVH
t'RQRWOLIWDQGFDUU\K\GUDXOLFF\OLQGHUVE\WKHKRVHVRUFRXSOHUVXVHWKHKDQGOHRURWKHUVDIHZD\
t8VHK\GUDXOLFHTXLSPHQWLQQRUPDOWHPSHUDWXUHGRQRWXVHHTXLSPHQWLQWHPSHUDWXUHVRI)&RUKLJKHU
2YHUKHDWLQJVRIWHQVVHDOVDQGZHDNHQVKRVHPDWHULDOVUHVXOWLQJLQRLOOHDNLQJRURWKHUHTXLSPHQWIDLOXUH
2. SPECIFICATIONS
Model# Capacity Stroke
Cylinder
Efficient
Area
Oil
Capacity
Collapsed
He ig ht
Ext e n d e d
Height
Internal
Pressure
Cylinder
Hou s in g
Diam e t e r
Ram
Plunger
Diameter
$7' 7RQV "VTLQ FXLQ ""SVL ""
3. OPERATION
%HIRUHXVLQJF\OLQGHUSOHDVHYLVXDOO\FKHFNWKHF\OLQGHUDQGLW¶VSDUWVWRPDNHVXUHWKHUHLVQRGDPDJHRQF\OLQGHUV
SRUWWKUHDGVFRXSOHUVDQGKRVHV1RRLOOHDNLQJRUVKRUWDJHRISDUWV,I\RXILQGDQ\SUREOHPSOHDVHVWRSXVLQJ\RXU
HTXLSPHQWLPPHGLDWHO\DQGFRQWDFWZLWK\RXUGLVWULEXWRU
3.1 Set Up
8VHDSXPSZLWKDUHOHDVHYDOYHRUDZD\YDOYHDQGRQHKRVHWRFRQQHFWZLWK6LQJOH$FWLQJ&\OLQGHU)LJXUH$IWHU
FRQQHFWLQJDOOSDUWVSOHDVHIXOO\KDQGWLJKWHQDOOFRXSOHUV,IQRWRLOZLOOOHDNZKHQ\RXRSHUDWHWKHHTXLSPHQW6HOHFWWKH
FRUUHFWVHWRIDGDSWHUVIRU\RXUKRVH7KHUHDUHWZRVHWVRQHDWWDFKHGWRWKHSXPSZKLFKDOORZVXVHZLWKDKDQGSXPS
DQGDKLJKSUHVVXUHLQGXVWULDOILWWLQJ
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Figure 1

3.2 Bleeding Air from the Cylinder
$LUPD\DFFXPXODWHZLWKLQDF\OLQGHUGXULQJVKLSPHQWRUDIWHUSURORQJHGXVH3OHDVHXVHWKHVWHSVEHORZWREOHHGWKHDLU
IURPF\OLQGHU
3RVLWLRQWKHF\OLQGHUDVLQILJXUHWKHSLVWRQURGLVH[WHQGHGGRZQDQGWKHF\OLQGHULVORZHUWKDQWKHSXPS)XOO\H[WHQG
DQGUHWUDFWWKHF\OLQGHURUWLPHV,WPD\EHQHFHVVDU\WRUHSHDWWKHDERYHVWHSVVHYHUDOWLPHV
3.3 Operation
t$IWHUILQLVKLQJWKHVWHSVDERYHRSHUDWHWKHK\GUDXOLFSXPSWRDGYDQFHDQGUHWUDFWWKHF\OLQGHU
t6LQJOHDFWLQJF\OLQGHUVXVHERWKVSULQJUHWXUQDQGORDGUHWXUQ
t'RQRWDOORZSLVWRQURGWRURWDWHZKHQLQVWDOOLQJDGDSWHUVRUZKLOHRSHUDWLQJWKHF\OLQGHUDVURWDWLQJWKHSLVWRQURGPD\
GDPDJHWKHUHWXUQVSULQJ
t7RUHGXFHZHDUXVHOHVVWKDQIXOOVWURNHDQGIXOOFDSDFLW\ZKHQSRVVLEOH
t$IWHUILQLVKLQJWKHZRUNIXOO\UHWXUQWKHSLVWRQURGUHPRYHKRVHDQGXVHUXEEHUFDSVWRUHFRYHUWKHFRXSOHU,I\RXXVH
FROODUWKUHDGVXVHWKHWKUHDGSURWHFWRUWRFRYHULW
Figure 2
4. MAINTENANCE
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REPLACEMENT PARTS:
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ITEM# ORDERING PART# PART DESCRIPTION QTY ITEM# ORDERING PART# PART DESCRIPTION QTY
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WARRANTY
1 YEAR LIMITED WARRANTY
THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES
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