Atek ADR 10 Series User manual

OPERATION
MANUAL
Atek ADR 10 Series
HIGH PERFORMANCE
DIGITAL READOUT

[1]
Ingredients
1. ATEK DIGITAL READOUT SYSTEMS...........................................................................................................................3
1.1. ATEK linear encoder and digital coordinate readout unite usage advantages.................................................3
1.2. ATEK Magnetic Linear Encoder .........................................................................................................................3
2. TECHNICAL PARAMETERS.........................................................................................................................................4
3. SYSTEM SETUP.......................................................................................................................................................... 8
3.1. Language Selection ...........................................................................................................................................8
3.2. Resolution Setup...............................................................................................................................................8
3.3. Direction Setup .................................................................................................................................................9
3.4. Machine Tool Selection..................................................................................................................................... 9
3.5. Compansation Selection ................................................................................................................................... 9
3.6. Advanced Settings............................................................................................................................................. 9
3.6.1. Digit On-Off .............................................................................................................................................10
3.6.2. Axis Addition ...........................................................................................................................................10
3.6.3. 4. Axis Type ............................................................................................................................................. 10
3.6.4. Calculator Decimal Setup........................................................................................................................10
3.6.5. Probe Logic Level Setup ..........................................................................................................................11
3.6.6. Buzzer Close ............................................................................................................................................ 11
3.6.7. Return to Factory Settings ......................................................................................................................11
3.7. Test..................................................................................................................................................................11
3.7.1. Display Test .............................................................................................................................................11
3.7.2. Eeprom Test ............................................................................................................................................12
3.7.3. Keyboard Test .........................................................................................................................................12
3.7.4. CPU Test ..................................................................................................................................................12
3.7.5. Relay Test ................................................................................................................................................12
4. Basic Functions .......................................................................................................................................................13
4.1. Measurement System Change ........................................................................................................................13
4.2. Operation Mode Selection..............................................................................................................................13
4.3. Quick Zero Axis Values .................................................................................................................................... 13
4.4. Manuel Value Setting for Each Axis: ............................................................................................................... 13
4.5. Setting Half Value of The Display Value (Milling, Bohrwerk)..........................................................................14
4.6. Diameter Mode (Lathe):..................................................................................................................................14
4.7. Center Find (Milling, Bohrwerk)...................................................................................................................... 14
4.8. Simple Calculation on Axis Values:..................................................................................................................16
4.9. Undo Function.................................................................................................................................................16
4.10. Activate the 4th Axis ...................................................................................................................................16
4.11. Display Angle on the 4th Axis......................................................................................................................17

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4.12. Sleep Mode: ................................................................................................................................................17
5. ADVANCED FUNCTIONS .........................................................................................................................................18
5.1. To Find Zero Point of the Machine Tool..........................................................................................................18
5.1.1. Ruler Zero Point: .....................................................................................................................................18
5.1.2. Mechanical Zero Point: ...........................................................................................................................19
5.2. Error Compensation Function:........................................................................................................................20
5.2.1. Linear Error Compensation Function:..................................................................................................... 20
5.2.2. Segmented Error Compansation Function:.............................................................................................21
5.3. Travel Limit:..................................................................................................................................................... 23
5.4. Axis Addition (Lathe, Bohrwerk) .....................................................................................................................24
5.5. Shrink Function: ..............................................................................................................................................25
5.6. Calculator Function: ........................................................................................................................................26
5.6.1. To Transfer the Calculated Values To The Axes:.....................................................................................26
5.6.2. To Transfer The Axis Values To Calculator:............................................................................................. 27
5.7. Datum Point Memory: ....................................................................................................................................28
5.8. Bolt Hole Circle (Divisor) (Milling)...................................................................................................................32
5.9. Bolt Hole Line Function (Milling)..................................................................................................................... 34
5.10. Smooth Radius (Milling).............................................................................................................................. 36
5.11. Simple Radius (Milling)................................................................................................................................ 39
5.12. Linear Hole Patterns (Milling) .....................................................................................................................41
5.13. Frame Hole Patterns (Milling).....................................................................................................................43
5.14. Rectangular Pocket (Milling).......................................................................................................................45
5.15. Work Piece Angle Measuring (Milling)........................................................................................................ 47
5.16. Touch Probe (Milling, Bohrwerk) ................................................................................................................48
5.16.1. Zero the Axis / Setting Half Value of the Display Value ..........................................................................48
5.16.2. Find Center.............................................................................................................................................. 49
5.16.3. Measurement.......................................................................................................................................... 50
5.17. Tool Diameter Compansation (Milling)....................................................................................................... 52
5.18. Tool Storeroom (Lathe)..............................................................................................................................53
5.19. Taper Angle Measurement (Lathe).............................................................................................................56
5.20. Digital Filter (Vibration Filter) .....................................................................................................................57
5.21. Inclined Z Axis Machining (Milling) .............................................................................................................58
5.22. EDM Depth Control Function (Erosion) ...................................................................................................... 60
5.23. HOLD Function ............................................................................................................................................62
5.24. Data Transfer by RS –232 Port ...................................................................................................................63

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1. ATEK DIGITAL READOUT SYSTEMS
1.1. ATEK linear
encoder and
digital
coordinate
readout unite
usage
advantages
1.2. ATEK Magnetic
Linear Encoder
New 2, 3 and 4 axis available ADR 10 Series Digital Readouts can meet the
application in all machine tools with maximum performance and it includes
features that are essential for increasing productivity. With high-capacity
memory it is possible to save 1000 pcs programs and for the lathes 1000
pcs tool memory. 5 different language choices are existed as Turkish,
English, German, Spanish and Portuguese. Connection opportunity by
contact probe is also available. With 8+1 digit display and standard
resolution values with user designated resolution, ADR10 is designed for
your all requires.
New ADR 10;
-Minimizing production time, increasing productivity.
-Scrap Cost Saving.
-More Accurate Positioning.
-More Quality Parts.
- 80% Reduced Process time.
-Amortizing in a Short Time.
For the best performance please use ATEK Linear Encoders. ATEK MLS
Series magnetic linear scales present to their users high accuracy and
usage advantages. The magnetic systems never influenced negatively from
the environmental conditions as dust, chip, humidity and cutting fluid, they
work without any problem. Because of the contactless working there is no
friction, they have unlimited lead time mechanically, they work without
any mechanical problem and maintenance.
ATEK advice you 4 different magnetic linear encoders:
1. MLS 1 2. MLS 2
3. MLS 3 4. PS 1

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2. TECHNICAL PARAMETERS
TECHNICAL SPECIFICATIONS
Axis Number
2, 3, 4
Display
8 Digit + 1 Sign (-) Digit, Green, Touring (-) Sign
Display Resolution
0.1 µm, 0.2 µm, 0.5 µm, 1 µm, 5 µm, 10 µm, 25 µm
Or the user can designate as requested.
Input Signal
Available Push Pull or TTL
A,B,Z (Line Driver A, B, Z, /A, /B, /Z) Incremental Encoder Signals
Mass
2,7 Kg
Power Supply Voltage
85 –265 V AC 50/60Hz.
Storage Temperature
- 25 ~ 65 °C
Operation Temperature
-10 ~ 45 °C
Relative Humidity
%20 - %85
Dimensions( H x W x T )
202mm x 320mm x 84mm
Housing
Aluminum Injection Housing
Diameter Limits
- 99999,999 mm ~ 99999,999 mm
320
202

[5]
Metric / Inch
measurement selection
Absolute / Incremental
Mode Selection
Shrink
X Axis Zero Button
Y Axis Zero Button
Z Axis Zero Button
W Axis Zero Button
X Axis Selection
Y Axis Selection
Z Axis Selection
W Axis Selection
Addition
Multipication
Substraction Button
Division
Square Root Button
Equal
ENTER
Sign Changing Button
½ Function Button
Divisor
4 Axis Activation
Button
Calculator
-
Numeric Buttons
Undo
Sleep Mode
X Axis
(Axis 1)
Y Axis
(Axis 2)
Z Axis
(Axis 3)
Info Screen
and W axis
(Axis 4)
Cosinus Function
Sinus Function
Tangant Function
Tool Enter Button
(Lathe)
Screen Renew Ratio and
EDM Function
User Zeros
Recall (lathe)
Trape Angle and
Eccentricity Measurement
Bolt Hole Line
Radius Functions
Travelling Button
Clear Button
Delete
Arc Trigonometric
Function
Decimal Point button

[6]
While Connection;
Never Make Connection Under Energy.
Check the On / Off Switch is “Off”.
Check the power voltage if convenient values.
Use only the power cable which is given with the product.
Check the grounding connections.
Don’t use in strong magnetic field.
Don’t use in high temperature and humidity environments.
Install the display as vertical in the high which user can use the keyboard and see the screen.
Note: 4 Axis ADR 10-4 Type DRO Gear Panel Wiev.
Contact
Probe
connection
Encoder
Connection
RS -232
Connection
Ground
Connection
Buzzer
Voice
Power Cable
Connection
On / Off
Switch
1A Insure
WARNING!
While installation of the device please switch all
machine energy off and fallow the manual directions.

[7]
Encoder Connections (Differential)
Encoder Connections
RS –232Output Port Connection
Contact Probe Connection
Note: While using single contact probe “Signal-”pin must be empty.
Pin Number
1
2
3
4
5
6
7
8
9
Signal
A
/B
+V
0V
/A
B
/Z
Z
Shield
Pin Number
1
2
3
4
5
6
7
8
9
Signal
A
Empty
+V
0V
Empty
B
Empty
Z
Shield
Pin Number
1
2
3
4
5
6
7
8
9
Signal
Empty
Rx
Tx
Empty
0V
Empty
Empty
Empty
Shield
Pin Number
1
2
3
4
5
6
7
8
9
Signal
Empty+
Empty
+V
0V
Signal-
Empty
Empty
Empty
Shield
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9

[8]
3. SYSTEM SETUP
To enter system setup, when ADR-10 first energized (power connections completed and on/off switch turned “on”)
press “ENTER” button ( ) for a while. You will see “LANGUAGE” word as first when you are in system setup menu.
For MENU traveling buttons can be used.
3.1. Language Selection
It is the first selection of system setup. The numeric buttons can be used for language selection.
In data display “LANGUAGE” and in X axis display language options are written. Language selection can be done by
numeric buttons. After selection please press “ENTER” to save.
3.2. Resolution Setup
After selection language, by pressing button you can enter the resolution setup for X axis. The included
resolution options are displayed as first.
In data screen “RESOLION X” words are seen while the resolution value is seen on X axis. To save the resolutions
please press to enter.
* “9” button is used for user determinate resolution.
To enter user determinate resolution after pressing “9” button please press “ENTER” button. To enter a value press
“Sx” button and enter the resolution value and press enter to save.
You can turn to system setup menu by button.
For the other axes you can repeat the same operation for resolution setup.
Numeric Button
0
1
2
3
4
Language Option
Turkish
English
German
Spanish
Portuguese
Numeric Button
0
1
2
3
4
5
6
7
8
9
Resolution
5 µm
1 µm
2 µm
10 µm
25 µm
0,1 µm
0,2 µm
0,5 µm
*

[9]
Using 4th Axis For Angle Display
For angle measurement with 4th axis (W axis) when you are in “RESOLION W” please press “9” button and press
“ENTER” to enter the pulse number of the encoder. Press “ENTER” again to save. After this in “ADVANCED”menu “W
TYPE” option must be select as 1 – rotary. “ADVANCED”menu will be told detailed in the fallowing pages.
3.3. Direction Setup
It determinates the measuring direction according to encoder movement direction.
For positive measuring direction press “1” button. You will see “1” value in X axis. For negative measuring
direction, please press “0” button. “-1” value will be seen on X axis. Press “ENTER” to save.
You can repeat the same buttons for the other axes.
3.4. Machine Tool Selection
This menu is used to select the type of the machine tool which Digital Readout used on.
Please press “ENTER” button after machine tool selection.
3.5. Compansation Selection
Compansation selection is setup by system setup menu.
By up-down button the “COMPNSTN” writing is found please select linear compensation by “0” button and select
segmented compensation by “1” button. Save the selected compensation by pressing “ENTER” button.
3.6. Advanced Settings
You can receive to Advanced Settings by “ System Setup”menu.
After seeing “ADVANCED” writing press “ENTER” to enter the menu.
Numeric Button
0
1
2
3
4
Machine Type
Milling
Lathe
Grinding
Bohrwerk
Spark
Erosion