Body Armor 4x4 ECO-SERIES User manual

FRONT BUMPER
15-16 FORD F150 ECO-SERIES
PART # FD-19336
Body Armor 4x4
272 Corporate Terrace St.
Corona, CA 92879
951-808-0750
Customer Service hours:
M-TH: 7:30am to 4:30 PM Pacific Time
Friday: 8 AM –Noon Pacific Time

FRONT BUMPER
2015-16 FORD F150
Page 1 of 5 2/23/16 (DP)
PARTS LIST:
1
Front Bumper Assembly
4
8mm Lock Washers
1
Driver/left “L” Bracket (center LED light)
2
8mm Hex Nuts
1
Passenger/right “L” Bracket (center LED light)
2
6mm x 20mm Button Head Bolts
1
License Plate Bracket
4
6mm x 18mm x 1.6 Flat Washers
2
Plastic Plugs for license plate mount
2
6mm Nylon Lock Nuts
2
8-1.25mm x 25mm Hex Bolts
1
Wrench
2
8-1.25mm x 16mm Hex Bolts (LED light bar)
10
Nylon Wire Ties
6
8mm x 24mm Flat Washers
PROCEDURE:
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY BEFORE STARTING INSTALLATION. BUMPER IS HEAVY, ASSISTANCE IS HIGHLY
RECOMMENDED TO AVOID POSSIBLE INJURY OR DAMAGE TO THE VEHICLE.
1. Remove the license plate and bracket, (Figure 1). Next, remove the plastic bumper pad assembly or on
models with ecoboost, remove the (2) bumper pads from the bumper, (Figure 2). NOTE: Pad is held in
place with metal clips. Release the clips from back of bumper and pull the pad straight out to remove
bumper pad. NOTE: It is easier to access bumper hardware with plastic air dam removed from bottom
of bumper.
2. On models with factory fog lights, unplug both lights, (Figure 3). Release the wiring harness from the
clips attached to the back of the bumper. Move harness away from bumper.
3. Place blocks or jack stands under the front bumper to support it during mounting bolt removal. Once the
bumper has been safely supported, remove the large hex bolt and nut from the back of each bumper
bracket, (Figure 4). Next, from the front of the bumper, remove the (2) factory hex nuts attaching the
bumper to each bumper bracket, (Figure 5).WARNING! Assistance is required to hold the bumper in
place during bolt removal to prevent the bumper from falling.
4. Remove the double bolt plates from the top of the mounting flanges on the frame, (Figure 6A & 6B).
5. With assistance, position the Bumper Assembly up to the mounting flanges on the frame. Temporarily
support the weight of the Bumper. WARNING: To avoid possible injury or damage to the vehicle, do not
proceed until the bumper is fully and safely supported.
6. Select (1) factory double bolt plate, (Figure 6B). Insert the bolt plate into the driver side mounting plate
on the back of the bumper and through the top holes in the bumper flange, (Figure 7). Reuse the
factory hex nuts to secure the Bumper to the bolt plate. Reuse the factory hex bolt and nut to attach the
lower mounting hole on the bumper to the lower hole in the frame mounting flange, (Figure 8).
7. Repeat Step 6 to attach the passenger side of the bumper to the end of the frame with the factory
bumper hardware. Do not fully tighten hardware at this time.
(2) Plastic Plugs
Right Bar Light “L” Bracket
License Plate
Bracket
Left Bar Light “L” Bracket

FRONT BUMPER
2015-16 FORD F150
Page 2 of 5 2/23/16 (DP)
8. Level and adjust the bumper and fully tighten all hardware.
9. On models with bolt on frame extensions, remove the extensions from outside of frame, (Figure 9).
10. If front license plate is required, attach the License Plate Bracket to the holes in the bumper with the
included (2) 6mm x 20mm Button Head Screws, (4) 6mm Flat Washers and (2) 6mm Nylon Lock Nuts.
Insert (2) Plastic Plugs into the square holes in the Bracket. Reuse the factory screws to attach the
license plate to the plastic plugs, (Figure 10).
11. On Ecoboost models, remove the (2) flat covers from the bottom of the bumper, (Figure 11).
12. Center LED light installation as supplied with bumper or sold separately.
a. Select the L/R “L” Brackets, (Figure 12). Attach the Brackets to the top of the (2) mounting tabs
welded onto the back of the bumper with the included 8mm x 25mm Hex Bolts, (4) 8mm Flat
Washers, (2) 8mm Lock Washers and (2) 8mm Hex Nuts. Leave loose at this time.
b. Attach the LED light assembly to the “L” Brackets with the included (2) 8mm x 16mm Hex Bolts,
(2) 8mm Lock Washers and (2) 8mm Flat Washers. Do not fully tighten hardware at this time.
IMPORTANT: “L” Brackets are designed for 8mm light mounting hardware only. Modify “L”
Brackets if necessary or use brackets supplied by your light manufacturer if possible to install
hardware larger than 8mm.
c. Follow light manufacturer’s instructions to properly wire the light.
13. LED light installation at ends of bumper as supplied with bumper or sold separately.
a. Insert light into opening and up to mounting slots. Check for clearance between front and back
of light. If necessary, remove the screen from the back of the opening, (Figure 13).
b. Follow the light manufacturer’s instructions to attach (1) light to the center slot or (2) lights to the
inner and outer slots in the top of the light opening, (Figure 14). IMPORTANT: On two light
systems, attach the flood light to the outer slot and the spot light to the inner slot.
c. Repeat the above steps for passenger side light installation.
d. Follow light manufacturer’s instructions to properly wire the light.
14. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
To protect your investment, wax this product after installing. Regular waxing is recommended to add a
protective layer over the finish. Do not use any type of polish or wax that may contain abrasives that could
damage the finish. Mild soap may be used to clean the Bumper assembly.
Driver Side Installation Pictured
(Fig 1) Remove spoiler and pads from bumper
(Fig 2) Remove license plate. From behind
bumper, release metal clips attaching
plastic bumper pad to the bumper
Front

FRONT BUMPER
2015-16 FORD F150
Page 3 of 5 2/23/16 (DP)
Driver Side Installation Pictured
Front
WARNING! Do not remove bumper bolts
unless the bumper is properly supported on
blocks or stands or the bumper may fall.
Front
(Fig 4) Remove factory hex nut (arrow)
from back of bumper bracket
(Fig 5) Remove (2) factory hex nuts from each side
(Fig 6A) Remove factory double bolt plate
(Fig 3) Unplug and move factory wiring
harness for fog lights (if equipped)
Front
(Fig 6B) factory double bolt plate

FRONT BUMPER
2015-16 FORD F150
Page 4 of 5 2/23/16 (DP)
Driver Side Installation Pictured
(Fig 8) Reuse factory hardware to attach
Bumper to frame mounting flange
Passenger/right frame
mounting flange
(Fig 7) Insert double bolt plate into
mounting plate on back of Bumper
Front
(Fig 10) Attach License Plate Bracket to Bumper
Reuse factory
bumper bolt and nut
Factory Bolt Plate
WARNING! Do not crawl under bumper
unless the bumper is properly supported on
blocks or stands or the bumper may fall.
(Fig 9) Remove factory frame
extension (if equipped)
Front
Front
(2) 6mm x 20mm Button
Head Screws
(4) 6mm Flat Washers
(2) 6mm Nylon Lock Nuts
(2) Nylon Nuts

FRONT BUMPER
2015-16 FORD F150
Page 5 of 5 2/23/16 (DP)
Driver Side Installation Pictured
(Fig 14) Attach single light to center slot or
use inner and outer slots for dual lights
(2) 8mm x 16mm Hex Bolts
(2) 8mm Lock Washers
(2) 8mm Flat Washers
(Fig 12) Example of
center light installation
(Fig 11) Remove block off plates if desired-
highly recommended for ecoboost models
Front
Front
(2) 8mm x 25mm Hex Bolts
(4) 8mm Flat Washers
(2) 8mm Lock Washers
(2) 8mm Hex Nuts
(Fig 13) Remove screens if necessary for
clearance/access to outer light mounts
Front
Front
Right “L”
Bracket
Left “L”
Bracket
Complete Installation